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Bobcat T590 Compact Track Loader Operation & Maintenance Manual SN B4KV11001 & Above – PDF DOWNLOAD
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Bobcat T590 Compact Track Loader Operation & Maintenance Manual SN B4KV11001 & Above – PDF DOWNLOAD
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Description
Bobcat T590 Compact Track Loader Operation & Maintenance Manual SN B4KV11001 & Above – PDF DOWNLOAD
FILE DETAILS:
Bobcat T590 Compact Track Loader Operation & Maintenance Manual SN B4KV11001 & Above – PDF DOWNLOAD
Language : English
Pages : 234
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Bobcat T590 Compact Track Loader Operation & Maintenance Manual SN B4KV11001 & Above – PDF DOWNLOAD
FOREWORD:
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your loader.
SAFETY INSTRUCTIONS:
Before Operation:
- Carefully follow the operating and maintenance instructions in this manual.
- The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
- The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
- The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.
The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:
• The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
• The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
• Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
• An Operator’s Handbook is fastened to the operator cab of the loader. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
The dealer and owner / operator review the recommended uses of the product when delivered. If the owner / operator will be using the machine for a different application(s) he or she must ask the dealer for recommendations on the new use.
TABLE OF CONTENTS:
Bobcat T590 Compact Track Loader Operation & Maintenance Manual SN B4KV11001 & Above – PDF DOWNLOAD
OPERATOR SAFETY WARNINGS........................................................................ 2 CONTENTS........................................................................................ 3 FOREWORD........................................................................................ 4 DECLARATION OF CONFORMITY................................................................... 5 BOBCAT COMPANY IS IS0 9001 CERTIFIED........................................................ 7 REGULAR MAINTENANCE ITEMS................................................................... 7 Fluids, Lubricants And Fuel............................................................. 8 SERIAL NUMBER LOCATIONS..................................................................... 9 Loader Serial Number.................................................................... 9 Engine Serial Number.................................................................... 9 DELIVERY REPORT............................................................................. 9 LOADER IDENTIFICATION....................................................................... 10 FEATURES, ACCESSORIES, AND ATTACHMENTS...................................................... 11 Standard Items.......................................................................... 11 Options And Accessories................................................................. 11 Buckets Available....................................................................... 12 Attachments............................................................................. 12 High-Flow Attachments................................................................... 12 Special Applications Kit................................................................ 13 Special Applications Kit Inspection And Maintenance..................................... 13 Forestry Door And Window Kit............................................................ 14 Forestry Door And Window Kit Inspection And Maintenance................................. 14 SAFETY AND TRAINING RESOURCES................................................................... 15 SAFETY INSTRUCTIONS......................................................................... 16 Before Operation........................................................................ 16 Safe Operation Is The Operator’s Responsibility......................................... 17 Safe Operation Needs A Qualified Operator............................................... 17 Avoid Silica Dust....................................................................... 18 FIRE PREVENTION............................................................................. 18 Maintenance............................................................................. 18 Operation............................................................................... 18 Electrical.............................................................................. 18 Hydraulic System........................................................................ 19 Fueling................................................................................. 19 Starting................................................................................ 19 Spark Arrester Exhaust System........................................................... 19 Welding And Grinding.................................................................... 19 Fire Extinguishers...................................................................... 19 PUBLICATIONS AND TRAINING RESOURCES......................................................... 20 MACHINE SIGNS (DECALS)...................................................................... 21 Pictorial Only Safety Signs............................................................. 23 OPERATING INSTRUCTIONS.......................................................................... 35 INTENDED USE................................................................................ 39 INSTRUMENT PANEL IDENTIFICATION............................................................. 40 Overview................................................................................ 40 Left Panel.............................................................................. 41 Display Screen.......................................................................... 43 Right Panel............................................................................. 44 Left Switch Panel....................................................................... 46 Right Switch Panel...................................................................... 46 Left Side Lower Panel................................................................... 47 Right Side Lower Panel.................................................................. 47 Radio................................................................................... 48 Rear View Camera System................................................................. 50 CONTROL IDENTIFICATION...................................................................... 52 Description............................................................................. 52 Standard Controls....................................................................... 52 Selectable Joystick Controls (SJC)...................................................... 53 OPERATOR CAB................................................................................ 54 Description............................................................................. 54 Side Windows............................................................................ 54 Door Operation.......................................................................... 54 Front Wiper............................................................................. 55 Cab Light............................................................................... 55 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)..................................................... 56 Description............................................................................. 56 Operation............................................................................... 56 SEAT BAR RESTRAINT SYSTEM................................................................... 57 Description............................................................................. 57 Operation............................................................................... 57 DIESEL PARTICULATE FILTER (DPF) SYSTEM...................................................... 58 Description............................................................................. 58 DPF Icons............................................................................... 58 DPF Regeneration Tables................................................................. 59 Automatic Regeneration Operation........................................................ 60 Forced Regeneration Operation........................................................... 61 Forced Parked Regeneration Operation.................................................... 62 Inhibit Mode Operation.................................................................. 63 PARKING BRAKE............................................................................... 64 Operation............................................................................... 64 TRACTION LOCK OVERRIDE...................................................................... 64 Description............................................................................. 64 Operation............................................................................... 64 ENGINE SPEED CONTROL........................................................................ 65 Operation............................................................................... 65 AUTO IDLE................................................................................... 65 Description............................................................................. 65 Operation............................................................................... 65 LIFT ARM BYPASS CONTROL..................................................................... 66 Description............................................................................. 66 Operation............................................................................... 66 EMERGENCY EXIT.............................................................................. 67 Rear Window Identification.............................................................. 67 Rear Window Removal (Latches)........................................................... 67 Rear Window Removal (Rubber Cord)....................................................... 67 External Access (Rear Window With Latches).............................................. 68 External Access (Rear Window With Rubber Cord).......................................... 68 Front Door.............................................................................. 68 BACK-UP ALARM SYSTEM........................................................................ 70 Description............................................................................. 70 Operation............................................................................... 70 DRIVING AND STEERING THE LOADER............................................................. 71 Available Control Configurations........................................................ 71 Operation (Standard).................................................................... 71 Operation (SJC) In ‘ISO’ Control Pattern................................................ 72 Operation (SJC) In ‘H’ Control Pattern.................................................. 73 STOPPING THE LOADER......................................................................... 74 Using The Control Levers Or Joysticks................................................... 74 TWO-SPEED CONTROL........................................................................... 74 Description............................................................................. 74 Operation (Standard).................................................................... 75 Operation (SJC)......................................................................... 75 SPEED MANAGEMENT............................................................................ 76 Description............................................................................. 76 Operation............................................................................... 76 Changing The Factory Default Setting.................................................... 77 DRIVE RESPONSE.............................................................................. 78 Description............................................................................. 78 Operation............................................................................... 78 STEERING DRIFT COMPENSATION................................................................. 80 Description............................................................................. 80 Operation............................................................................... 80 LIFT AND TILT COMPENSATION.................................................................. 82 Description............................................................................. 82 Operation............................................................................... 82 HYDRAULIC CONTROLS.......................................................................... 84 Description............................................................................. 84 Standard Controls....................................................................... 84 Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern............................. 85 Selectable Joystick Controls (SJC) In ‘H’ Control Pattern............................... 85 Hydraulic Bucket Positioning............................................................ 86 Automatic Ride Control.................................................................. 87 Reversing Fan........................................................................... 88 FRONT Auxiliary Hydraulics Operation.................................................... 89 FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW).................................. 90 FRONT Auxiliary Hydraulics Operation (REVERSE CONTINUOUS FLOW).......................... 90 REAR Auxiliary Hydraulics Operation..................................................... 91 High-Flow Auxiliary Hydraulics Operation................................................ 92 Quick Couplers.......................................................................... 93 Quick Coupler Troubleshooting........................................................... 93 Relieve Auxiliary Hydraulic Pressure (Loader And Attachment)............................ 94 ATTACHMENT CONTROL DEVICE (ACD)............................................................. 95 Description............................................................................. 95 DAILY INSPECTION............................................................................ 96 Daily Inspection And Maintenance........................................................ 96 PRE-STARTING PROCEDURE...................................................................... 98 Entering The Loader..................................................................... 98 Operation & Maintenance Manual And Operator’s Handbook Locations........................ 98 Seat Adjustment......................................................................... 99 Seat Belt Adjustment....................................................................101 Seat Bar................................................................................102 Joystick Position Adjustment............................................................102 STARTING THE ENGINE.........................................................................103 Deluxe Instrumentation Panel............................................................103 Warming The Hydraulic / Hydrostatic System..............................................105 Cold Temperature Starting...............................................................105 Cold Temperature Drive Control (SJC)....................................................106 MONITORING THE DISPLAY PANELS...............................................................107 Left Panel..............................................................................107 Warning And Shutdown....................................................................107 STOPPING THE ENGINE AND LEAVING THE LOADER..................................................108 Procedure...............................................................................108 COUNTERWEIGHTS..............................................................................109 Description.............................................................................109 Effect On The Loader And Loader Operation...............................................109 When To Consider Using Counterweights...................................................109 When To Consider Removing Counterweights................................................109 Accessories That Affect Machine Weight..................................................109 ATTACHMENTS.................................................................................110 Choosing The Correct Bucket.............................................................110 Pallet Fork.............................................................................110 Installing And Removing The Attachment (Hand Lever Bob-Tach)............................111 Installing And Removing The Attachment (Power Bob-Tach).................................114 TRACK UNDERCARRIAGE SYSTEM..................................................................117 Introduction............................................................................117 Compact Track Loader Operating And Maintenance Tips.....................................117 OPERATING PROCEDURE.........................................................................119 Inspect The Work Area...................................................................119 Basic Operating Instructions............................................................119 Driving On Public Roads.................................................................119 Operating With A Full Bucket............................................................120 Operating With An Empty Bucket..........................................................120 TOWING THE LOADER...........................................................................121 Procedure...............................................................................121 LIFTING THE LOADER..........................................................................121 Single-Point Lift.......................................................................121 Four-Point Lift.........................................................................122 TRANSPORTING THE LOADER ON A TRAILER........................................................123 Loading And Unloading...................................................................123 Fastening...............................................................................123 PREVENTIVE MAINTENANCE..........................................................................124 SERVICE SCHEDULE............................................................................128 Maintenance Intervals...................................................................128 Inspection Checkbook....................................................................130 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™).....................................................131 Inspecting The BICS™ (Engine STOPPED – Key ON)..........................................131 Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON)....131 Inspecting The Seat Bar Sensor (Engine RUNNING).........................................131 Inspecting The Traction Lock And Parking Brake (Engine RUNNING).........................131 Inspecting The Lift Arm Bypass Control..................................................131 Inspecting Deactivation Of Lift And Tilt Functions (SJC)................................131 SEAT BAR RESTRAINT SYSTEM...................................................................132 Description.............................................................................132 Inspection And Maintenance..............................................................133 SEAT BELT...................................................................................134 Inspection And Maintenance..............................................................134 LIFT ARM SUPPORT DEVICE.....................................................................135 Description.............................................................................135 Installing..............................................................................136 Removing................................................................................137 BACK-UP ALARM SYSTEM........................................................................138 Description.............................................................................138 Inspection..............................................................................138 Adjusting Switch Position...............................................................139 OPERATOR CAB................................................................................140 Description.............................................................................140 Cab Door Sensor.........................................................................140 Raising.................................................................................141 Lowering................................................................................142 REAR DOOR (TAILGATE)........................................................................143 Opening And Closing.....................................................................143 Adjusting Latch.........................................................................143 REAR GRILLE.................................................................................144 Removing................................................................................144 Installing..............................................................................144 HEATING, VENTILATION, AND AIR CONDITIONING (HVAC) SYSTEM....................................145 Filters.................................................................................145 Air Conditioning Evaporator / Heater Coil...............................................146 Air Conditioning Condenser..............................................................147 Air Conditioning Lubrication............................................................147 Troubleshooting.........................................................................147 ENGINE AIR CLEANER..........................................................................148 Replacing Filters.......................................................................148 FUEL SYSTEM.................................................................................150 Fuel Specifications.....................................................................150 Biodiesel Blend Fuel....................................................................150 Filling The Fuel Tank...................................................................151 Removing Water From Main Fuel Filter....................................................152 Replacing Fuel Pre-Filter...............................................................153 Replacing Main Fuel Filter..............................................................154 ENGINE LUBRICATION SYSTEM...................................................................156 Checking And Adding Engine Oil..........................................................156 Engine Oil Chart........................................................................156 Removing And Replacing Oil And Filter...................................................157 ENGINE COOLING SYSTEM.......................................................................159 Maintenance Platform....................................................................159 Cleaning................................................................................159 Checking And Adding Coolant.............................................................162 Removing And Replacing Coolant..........................................................163 ELECTRICAL SYSTEM...........................................................................165 Description.............................................................................165 Fuse And Relay Location / Identification................................................165 Battery Maintenance.....................................................................168 Maintaining Battery Charge Level........................................................168 Battery Service During Machine Storage..................................................168 Battery Testing.........................................................................169 Battery Charging........................................................................169 Using A Booster Battery (Jump Starting).................................................170 Removing And Installing Battery.........................................................171 HYDRAULIC / HYDROSTATIC SYSTEM..............................................................172 Checking And Adding Fluid...............................................................172 Hydraulic / Hydrostatic Fluid Chart.....................................................172 Removing And Replacing Hydraulic Fluid..................................................173 Removing And Replacing Hydraulic / Hydrostatic Filter...................................175 Removing And Replacing Hydraulic Charge Filter..........................................176 Replacing Reservoir Breather Cap........................................................177 DIESEL PARTICULATE FILTER (DPF) SYSTEM......................................................178 Description.............................................................................178 Service Regeneration....................................................................178 DPF Cleaning............................................................................178 TRACK TENSION...............................................................................179 Description.............................................................................179 Checking................................................................................180 Adjusting...............................................................................181 HYDROSTATIC DRIVE MOTOR.....................................................................182 Removing And Replacing Fluid............................................................182 TRACK SPROCKET MAINTENANCE..................................................................182 Tightening Procedure....................................................................182 ALTERNATOR BELT.............................................................................183 Belt Adjustment.........................................................................183 Belt Replacement........................................................................183 AIR CONDITIONING BELT.......................................................................184 Belt Adjustment.........................................................................184 Belt Replacement........................................................................184 DRIVE BELT..................................................................................185 Belt Adjustment.........................................................................185 Stop Adjustment.........................................................................185 Belt Replacement........................................................................186 AUTOMATIC RIDE CONTROL ACCUMULATOR..........................................................188 Checking Accumulator Charge.............................................................188 LUBRICATING THE LOADER......................................................................189 Lubrication Locations...................................................................189 TRACK ROLLER AND IDLER LUBRICATION..........................................................192 Description.............................................................................192 PIVOT PINS..................................................................................192 Inspection And Maintenance..............................................................192 BOB-TACH (HAND LEVER).......................................................................193 Inspection And Maintenance..............................................................193 BOB-TACH (POWER)............................................................................194 Inspection And Maintenance..............................................................194 LOADER STORAGE AND RETURN TO SERVICE........................................................195 Storage.................................................................................195 Return To Service.......................................................................195 SYSTEM SETUP AND ANALYSIS.......................................................................196 DIAGNOSTIC SERVICE CODES....................................................................197 Viewing Service Codes...................................................................197 Service Codes List......................................................................198 CONTROL PANEL SETUP.........................................................................212 Right Panel Setup (Deluxe Instrumentation Panel)........................................212 PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL)...............................................216 Password Description....................................................................216 Changing The Owner Password.............................................................216 Changing The User Passwords.............................................................217 Password Lockout Feature................................................................217 MAINTENANCE CLOCK...........................................................................218 Description.............................................................................218 Setup...................................................................................219 Reset...................................................................................219 SPECIFICATIONS..................................................................................220 LOADER SPECIFICATIONS.......................................................................221 Machine Dimensions......................................................................221 Performance.............................................................................222 Engine..................................................................................222 Drive System............................................................................223 Controls................................................................................223 Hydraulic System........................................................................224 Electrical System.......................................................................225 Capacities..............................................................................225 Tracks..................................................................................226 Ground Pressure.........................................................................226 Environmental...........................................................................226 Temperature Range.......................................................................226 WARRANTY........................................................................................227 WARRANTY....................................................................................228 ALPHABETICAL INDEX..............................................................................230
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PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
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