★ TRUSTED BY 321,897+ PROFESSIONALS WORLDWIDE
🏢
Trusted Business
Verified & Licensed
🛡️
Virus Free Files
100% Safe Downloads
🔒
Secure Payment
SSL Protected
Instant Delivery
Available Immediately

Bobcat T590 Compact Track Loader Service Manual 6989683 – PDF DOWNLOAD

$34.95

Bobcat T590 Compact Track Loader Service Manual 6989683 – PDF DOWNLOAD

S/N A3NR11001 & Above
S/N A3NS11001 & Above
S/N B3ZA11001 & Above

Instant PDF Download
Available immediately
💾
Save to Your Device
Download & keep forever
🛡️
Antivirus Scanned
100% virus-free
🌍
Trusted Worldwide
175,000+ customers

Description

Bobcat T590 Compact Track Loader Service Manual 6989683 – PDF DOWNLOAD

FILE DETAILS:

Bobcat T590 Compact Track Loader Service Manual 6989683 – PDF DOWNLOAD

Language : English
Pages : 1296
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Bobcat T590 Compact Track Loader Service Manual 6989683 – PDF DOWNLOAD

S/N A3NR11001 & Above
S/N A3NS11001 & Above
S/N B3ZA11001 & Above

FOREWORD:

This manual is for the Bobcat loader mechanic. It provides necessary servicing and adjustment procedures for the Bobcat loader and its component parts and systems. Refer to the Operation & Maintenance Manual for operating instructions, starting procedure, daily checks, etc.

A general inspection of the following items must be made after the loader has had service or repair:

1. Check that the ROPS / FOPS (Including side screens) is in good condition and is not modified.
2. Check that ROPS mounting hardware is tightened and is Bobcat approved.
3. The seat belt must be correctly installed, functional and in good condition.
4. The seat bar must be correctly adjusted, clean and lubricated.
5. Check lift arm support device, replace if damaged.
6. Machine signs (decals) must be legible and in the correct location.
7. Steering levers, hand controls and foot pedals must return to neutral (as applicable).
8. Check for correct function of the work lights.
9. The parking brake must function correctly.
10. Enclosure door latches must open and close freely.
11. Bob-Tach® attachment mounting system wedges and linkages must function correctly and be in good condition.
12. Safety treads must be in good condition.
13. Check for correct function of indicator lamps.
14. Check all machine fluid levels.
15. Inspect for fuel, oil or hydraulic fluid leaks.
SAFETY INSTRUCTIONS:
The following publications provide information on the safe use and maintenance of the Bobcat machine and attachments:
• The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine is in safe operating condition.
• The Operation & Maintenance Manual delivered with the machine or attachment contains operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
• Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
• An Operator’s Handbook fastened to the operator cab. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
• The AEM Safety Manual delivered with the machine gives general safety information.
• The Service Manual and Parts Manual are available from your dealer for use by mechanics to do shoptype service and repair work.

TABLE OF CONTENTS:

Bobcat T590 Compact Track Loader Service Manual 6989683 – PDF DOWNLOAD

MAINTENANCE SAFETY..............................................................................................   3
CONTENTS........................................................................................................   5
FOREWORD........................................................................................................   7
	FOREWORD....................................................................................................   9
	SAFETY INSTRUCTIONS.........................................................................................  11
	FIRE PREVENTION.............................................................................................  13
		Maintenance.............................................................................................  13
		Operation...............................................................................................  13
		Electrical..............................................................................................  13
		Hydraulic System........................................................................................  13
		Fueling.................................................................................................  13
		Starting................................................................................................  13
		Spark Arrester Exhaust System...........................................................................  13
		Welding And Grinding....................................................................................  14
		Fire Extinguishers......................................................................................  14
	SERIAL NUMBER LOCATIONS.....................................................................................  15
		Loader Serial Number....................................................................................  15
		Engine Serial Number....................................................................................  15
	DELIVERY REPORT.............................................................................................  16
	LOADER IDENTIFICATION.......................................................................................  17
SAFETY AND MAINTENANCE..........................................................................................  19
	LIFTING AND BLOCKING THE LOADER.............................................................................  23
		Procedure...............................................................................................  23
	LIFT ARM SUPPORT DEVICE.....................................................................................  25
		Description.............................................................................................  25
		Installing..............................................................................................  26
		Removing................................................................................................  27
	OPERATOR CAB................................................................................................  29
		Description.............................................................................................  29
		Raising.................................................................................................  29
		Lowering................................................................................................  30
		Cab Door Sensor.........................................................................................  31
		Special Applications Kit................................................................................  32
		Special Applications Kit Inspection And Maintenance.....................................................  32
		Forestry Door And Window Kit............................................................................  33
		Forestry Door And Window Kit Inspection And Maintenance.................................................  33
	TRANSPORTING THE LOADER ON A TRAILER........................................................................  35
		Loading And Unloading...................................................................................  35
		Fastening...............................................................................................  35
	TOWING THE LOADER...........................................................................................  37
		Procedure...............................................................................................  37
	REMOTE START TOOL KIT - MEL1563.............................................................................  39
		Remote Start Tool - MEL1563.............................................................................  39
		Service Tool Harness Communicator - MEL1566.............................................................  41
		Remote Start Procedure..................................................................................  41
	REMOTE START TOOL (SERVICE TOOL) KIT - 7217666..............................................................  45
		Description.............................................................................................  45
		Remote Start Tool (Service Tool) - 7022042..............................................................  46
		Loader Service Tool Harness - 6689747...................................................................  47
		Computer Service Tool Harness - 6689746.................................................................  48
		Remote Start Procedure..................................................................................  49
	SERVICE SCHEDULE............................................................................................  53
		Maintenance Intervals...................................................................................  53
	ENGINE AIR CLEANER..........................................................................................  55
		Replacing Filters.......................................................................................  55
	ENGINE COOLING SYSTEM.......................................................................................  57
		Maintenance Platform....................................................................................  57
		Cooling System Identification...........................................................................  57
		Cleaning (Earlier Models)...............................................................................  58
		Cleaning (Later Models).................................................................................  60
		Checking And Adding Coolant.............................................................................  62
		Removing And Replacing Coolant..........................................................................  63
	FUEL SYSTEM.................................................................................................  65
		Fuel Specifications.....................................................................................  65
		Biodiesel Blend Fuel....................................................................................  65
		Filling The Fuel Tank...................................................................................  66
		Fuel Filter.............................................................................................  67
		Removing Air From The Fuel System.......................................................................  68
	ENGINE LUBRICATION SYSTEM...................................................................................  69
		Checking And Adding Engine Oil..........................................................................  69
		Engine Oil Chart........................................................................................  69
		Removing And Replacing Oil And Filter...................................................................  70
	HYDRAULIC / HYDROSTATIC SYSTEM..............................................................................  71
		Checking And Adding Fluid...............................................................................  71
		Hydraulic / Hydrostatic Fluid Chart.....................................................................  71
		Removing And Replacing Hydraulic Fluid..................................................................  72
		Removing And Replacing Hydraulic / Hydrostatic Filter...................................................  74
		Removing And Replacing Hydraulic Charge Filter..........................................................  75
		Replacing Reservoir Breather Cap........................................................................  77
	BOB-TACH (HAND LEVER).......................................................................................  79
		Inspection And Maintenance..............................................................................  79
	BOB-TACH (POWER)............................................................................................  81
		Inspection And Maintenance..............................................................................  81
	LUBRICATING THE LOADER......................................................................................  83
		Lubrication Locations...................................................................................  83
		Track Roller And Idler Lubrication......................................................................  86
	SPARK ARRESTER MUFFLER......................................................................................  87
		Cleaning Procedure......................................................................................  87
	PIVOT PINS..................................................................................................  89
		Inspection And Maintenance..............................................................................  89
	LOADER STORAGE AND RETURN TO SERVICE........................................................................  91
		Storage.................................................................................................  91
		Return To Service.......................................................................................  91
	STOPPING THE ENGINE AND LEAVING THE LOADER..................................................................  93
		Procedure...............................................................................................  93
	EMERGENCY EXIT..............................................................................................  95
		Rear Window Identification..............................................................................  95
		Rear Window Removal (Latches)...........................................................................  95
		Rear Window Removal (Rubber Cord).......................................................................  96
		External Access (Rear Window With Latches)..............................................................  96
		External Access (Rear Window With Rubber Cord)..........................................................  97
		Front Door..............................................................................................  97
	SEAT BELT...................................................................................................  99
		Inspection And Maintenance..............................................................................  99
HYDRAULIC SYSTEM................................................................................................ 101
	HYDRAULIC/HYDROSTATIC SCHEMATIC............................................................................. 107
	HYDRAULIC SYSTEM INFORMATION................................................................................ 127
		Glossary Of Hydraulic / Hydrostatic Symbols............................................................. 127
		Troubleshooting......................................................................................... 131
	CYLINDER (LIFT)............................................................................................. 133
		Testing................................................................................................. 133
		Removal And Installation................................................................................ 134
		Parts Identification.................................................................................... 138
		Disassembly............................................................................................. 139
		Assembly................................................................................................ 141
	CYLINDER (TILT)............................................................................................. 145
		Testing................................................................................................. 145
		Removal And Installation................................................................................ 146
		Base End Pivot Pin Removal And Installation............................................................. 147
		Parts Identification.................................................................................... 148
		Disassembly............................................................................................. 149
		Assembly................................................................................................ 151
	CYLINDER (LIFT) (S/N B3ZA11090 & ABOVE)..................................................................... 155
		Testing................................................................................................. 155
		Removal And Installation................................................................................ 156
		Parts Identification.................................................................................... 160
		Disassembly............................................................................................. 161
		Assembly................................................................................................ 163
	CYLINDER (TILT) (S/N B3ZA11090 & ABOVE)..................................................................... 167
		Testing................................................................................................. 167
		Removal And Installation................................................................................ 168
		Base End Pivot Pin Removal And Installation............................................................. 169
		Parts Identification.................................................................................... 170
		Disassembly............................................................................................. 171
		Assembly................................................................................................ 173
	CYLINDER (BOB-TACH)......................................................................................... 177
		Testing................................................................................................. 177
		Removal And Installation................................................................................ 178
		Parts Identification.................................................................................... 179
		Disassembly............................................................................................. 180
		Assembly................................................................................................ 182
	MAIN RELIEF VALVE........................................................................................... 185
		Description............................................................................................. 185
		Testing................................................................................................. 186
		Adjusting............................................................................................... 188
		Removal And Installation................................................................................ 189
	HYDRAULIC CONTROL VALVE (STANDARD).......................................................................... 191
		Description............................................................................................. 191
		Removal And Installation................................................................................ 192
		Mount Bracket Removal And Installation.................................................................. 195
		Identification Chart.................................................................................... 196
		Lift Load Check Valve Removal And Installation.......................................................... 197
		Load Check Valve Removal And Installation (Tilt And Auxiliary).......................................... 198
		Anti-Cavitation Valve Removal And Installation (Lift, Rod End).......................................... 199
		Port Relief / Anti-Cavitation Valve Removal And Installation (Lift, Base End)........................... 199
		Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Base End)........................... 200
		Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Rod End)............................ 200
		Port Relief Valve Removal And Installation.............................................................. 201
		Plug Removal And Installation........................................................................... 203
		Rubber Boot Removal And Installation.................................................................... 204
		End Cap Block Removal And Installation.................................................................. 204
		Lift Spool And Detent Removal And Installation.......................................................... 205
		Tilt Spool Removal And Installation..................................................................... 213
		Auxiliary Spool Removal And Installation................................................................ 215
		Auxiliary Solenoid Removal And Installation............................................................. 216
		Solenoid Removal And Installation....................................................................... 217
		Lock Valve Removal And Installation..................................................................... 218
		Lift Arm Bypass Orifice Removal And Installation........................................................ 220
		Main Relief Valve Removal And Installation.............................................................. 220
		Check Valve Removal And Installation.................................................................... 221
	HYDRAULIC CONTROL VALVE (ACS) OR (SJC)...................................................................... 223
		Description............................................................................................. 223
		Removal And Installation................................................................................ 223
		Actuator Removal And Installation (In Loader)........................................................... 227
		Actuator Removal And Installation (Out Of Loader)....................................................... 229
		Identification Chart.................................................................................... 232
		Mount Bracket Removal And Installation.................................................................. 233
		Lift Load Check Valve Removal And Installation.......................................................... 233
		Load Check Valve Removal And Installation (Tilt And Auxiliary).......................................... 234
		Anti-Cavitation Valve Removal And Installation (Lift, Rod End).......................................... 235
		Port Relief / Anti-Cavitation Valve Removal And Installation (Lift, Base End)........................... 235
		Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Base End)........................... 236
		Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Rod End)............................ 236
		Port Relief Valve Removal And Installation.............................................................. 237
		Plug Removal And Installation........................................................................... 239
		End Cap Block Removal And Installation.................................................................. 240
		Lift Spool Removal And Installation..................................................................... 240
		Lift Spool Disassembly And Assembly..................................................................... 242
		Tilt Spool Removal And Installation..................................................................... 243
		Auxiliary Spool Removal And Installation................................................................ 245
		Auxiliary Solenoid Removal And Installation............................................................. 246
		Solenoid Removal And Installation....................................................................... 247
		Lock Valve Removal And Installation..................................................................... 248
		Lift Arm Bypass Orifice Removal And Installation........................................................ 250
		Main Relief Valve Removal And Installation.............................................................. 250
		Check Valve Removal And Installation.................................................................... 251
	LIFT ARM BYPASS CONTROL VALVE............................................................................... 253
		Description............................................................................................. 253
		Testing................................................................................................. 253
		Removal And Installation................................................................................ 254
		Bracket Removal And Installation........................................................................ 255
		Disassembly And Assembly................................................................................ 255
	HYDRAULIC PUMP.............................................................................................. 257
		Description............................................................................................. 257
		Pump Test At Quick Couplers............................................................................. 258
		Direct Pump Test (Standard Section)..................................................................... 260
		Direct Pump Test (Charge Section)....................................................................... 262
		Removal And Installation................................................................................ 264
		Hydraulic Pump Startup.................................................................................. 266
		Parts Identification.................................................................................... 267
		Disassembly And Assembly................................................................................ 268
	HYDRAULIC PUMP (HIGH FLOW).................................................................................. 269
		Description............................................................................................. 269
		Pump Test At Quick Couplers............................................................................. 270
		Direct Pump Test (Standard Section)..................................................................... 272
		Direct Pump Test (Charge Section)....................................................................... 273
		Direct Pump Test (High Flow Section).................................................................... 275
		High Flow Relief Valve Adjustment....................................................................... 277
		High Flow Relief Valve Removal And Installation......................................................... 278
		Solenoid Removal And Installation....................................................................... 279
		Removal And Installation................................................................................ 280
		Hydraulic Pump Startup.................................................................................. 282
		Parts Identification.................................................................................... 283
		Disassembly And Assembly................................................................................ 284
	HYDRAULIC / HYDROSTATIC FILTERS............................................................................. 285
		Description............................................................................................. 285
		Housing Removal And Installation........................................................................ 285
	HYDRAULIC FLUID RESERVOIR................................................................................... 287
		Description............................................................................................. 287
		Removal And Installation................................................................................ 287
		Hydraulic Fluid Screen.................................................................................. 288
	OIL COOLER (EARLIER MODELS)................................................................................. 289
		Description............................................................................................. 289
		Removal And Installation................................................................................ 289
	OIL COOLER (LATER MODELS)................................................................................... 291
		Removal And Installation................................................................................ 291
	BUCKET POSITION VALVE....................................................................................... 293
		Description............................................................................................. 293
		Solenoid Removal And Installation....................................................................... 293
		Solenoid Testing........................................................................................ 294
		Removal And Installation................................................................................ 295
		Disassembly And Assembly................................................................................ 297
	REAR AUXILIARY DIVERTER VALVE............................................................................... 299
		Description............................................................................................. 299
		Solenoid Testing........................................................................................ 299
		Removal And Installation................................................................................ 300
		Disassembly And Assembly................................................................................ 301
	BOB-TACH (POWER) BLOCK (S/N A3NR11001 - A3NR15033 AND S/N A3NS11001 - A3NS11685)............................ 307
		Description............................................................................................. 307
		Removal And Installation................................................................................ 307
		Disassembly And Assembly................................................................................ 309
	BOB-TACH (POWER) BLOCK (S/N A3NR15034, A3NS11686 & ABOVE)................................................... 317
		Description............................................................................................. 317
		Testing Relief Valve.................................................................................... 318
		Removal And Installation................................................................................ 320
		Disassembly And Assembly................................................................................ 322
	FRONT AUXILIARY HYDRAULIC COUPLER BLOCK..................................................................... 327
		Description............................................................................................. 327
		Removal And Installation................................................................................ 328
		Disassembly And Assembly (FFI/FI)....................................................................... 328
		Disassembly And Assembly (FFH/FH)....................................................................... 330
	AUTOMATIC RIDE CONTROL...................................................................................... 333
		Description............................................................................................. 333
		Removal And Installation................................................................................ 334
		Checking The Pressure In The Accumulator................................................................ 337
		Adding Nitrogen To The Accumulator...................................................................... 339
HYDROSTATIC SYSTEM.............................................................................................. 341
	HYDROSTATIC SYSTEM INFORMATION.............................................................................. 343
		Description............................................................................................. 343
		Troubleshooting......................................................................................... 344
	HYDROSTATIC DRIVE MOTOR (S/N A3NR11001 - A3NR17189 AND S/N A3NS11001 - A3NS12025)........................... 345
		Description............................................................................................. 345
		Removing And Replacing Fluid............................................................................ 346
		Removal And Installation................................................................................ 348
		Parts Identification.................................................................................... 350
		Disassembly............................................................................................. 352
		Assembly................................................................................................ 360
	HYDROSTATIC DRIVE MOTOR (S/N A3NR17190 AND A3NS12026 & ABOVE)............................................... 369
		Description............................................................................................. 369
		Removing And Replacing Fluid............................................................................ 370
		Removal And Installation................................................................................ 371
		Parts Identification (MCR5T)............................................................................ 373
		Parts Identification (MCR6T) (Two-Speed)................................................................ 374
		Disassembly And Assembly................................................................................ 375
	CHARGE PRESSURE............................................................................................. 385
		Description............................................................................................. 385
		Testing................................................................................................. 386
		Adjusting............................................................................................... 388
		Sender Removal And Installation (Earlier Models)........................................................ 390
		Sender Removal And Installation (Later Models).......................................................... 390
	HYDROSTATIC PUMP............................................................................................ 391
		Description............................................................................................. 391
		Removal And Installation................................................................................ 392
		Hydrostatic Pump Startup................................................................................ 393
		Replenishing / High Pressure Relief Valve Removal And Installation...................................... 394
		Parts Identification (Left Half)........................................................................ 395
		Parts Identification (Right Half)....................................................................... 396
		Disassembly............................................................................................. 397
		Assembly................................................................................................ 404
	HYDROSTATIC PUMP (SJC)...................................................................................... 411
		Description............................................................................................. 411
		Hydraulic Controller Removal And Installation........................................................... 412
		Removal And Installation................................................................................ 414
		Hydrostatic Pump Startup................................................................................ 416
		Parts Identification.................................................................................... 417
		High Pressure Relief And Bypass Valve................................................................... 418
		Charge Relief Valve..................................................................................... 419
		Disassembly And Assembly................................................................................ 420
		Mechanical Neutral Adjustment........................................................................... 433
		Hydraulic Controller Neutral Adjustment................................................................. 436
	HYDROSTATIC PUMP (SJC) (S/N A3NR18254 & ABOVE).............................................................. 439
		Description............................................................................................. 439
		Port Locations And Gauge Installation................................................................... 440
		Removal And Installation................................................................................ 441
		Hydrostatic Pump Startup................................................................................ 443
		Parts Identification.................................................................................... 444
		High Pressure Relief And Bypass Valve................................................................... 447
		Charge Pressure Relief Valve............................................................................ 448
		Disassembly And Assembly................................................................................ 449
		Mechanical Neutral Adjustment........................................................................... 460
		Hydraulic Controller Neutral Adjustment................................................................. 462
	DRIVE BELT.................................................................................................. 465
		Belt Adjustment......................................................................................... 465
		Belt Replacement........................................................................................ 466
	DRAIN MANIFOLD.............................................................................................. 469
		Description............................................................................................. 469
		Drain Manifold Removal And Installation................................................................. 469
DRIVE SYSTEM.................................................................................................... 471
	BRAKE....................................................................................................... 473
		Description............................................................................................. 473
		Block Removal And Installation.......................................................................... 474
		Block Disassembly And Assembly.......................................................................... 476
	TRACK UNDERCARRIAGE COMPONENTS (SOLID-MOUNTED) (S/N A3NR11001 - A3NR16999 AND A3NS11001 - A3NS11999)........ 477
		Description............................................................................................. 477
		Checking Tension........................................................................................ 478
		Adjusting Tension....................................................................................... 479
		Track Removal And Installation.......................................................................... 480
		Idler (Front) Removal And Installation.................................................................. 482
		Track Tensioner Disassembly And Assembly................................................................ 485
		Idler (Rear) Removal And Installation................................................................... 487
		Roller Removal And Installation......................................................................... 487
		Sprocket Removal And Installation....................................................................... 488
		Track Housing Removal And Installation.................................................................. 489
	TRACK UNDERCARRIAGE COMPONENTS (ROLLER SUSPENSION) (S/N A3NR11001 - A3NR16999 AND A3NS11001 - A3NS11999).... 491
		Description............................................................................................. 491
		Checking Tension........................................................................................ 492
		Adjusting Tension....................................................................................... 493
		Track Removal And Installation.......................................................................... 494
		Idler (Front) Removal And Installation.................................................................. 496
		Track Tensioner Disassembly And Assembly................................................................ 499
		Idler (Rear) Removal And Installation................................................................... 501
		Leaf Spring Removal And Installation.................................................................... 502
		Sprocket Removal And Installation....................................................................... 503
		Track Housing Removal And Installation.................................................................. 504
	TRACK UNDERCARRIAGE COMPONENTS (SOLID-MOUNTED) (S/N A3NR17001 AND A3NS12001 & ABOVE)........................ 507
		Description............................................................................................. 507
		Checking (Solid-Mounted Undercarriage).................................................................. 509
		Adjusting (Solid-Mounted Undercarriage) (Earlier Models With Two Track Tension Fittings)................ 510
		Adjusting (Solid-Mounted Undercarriage) (Later Models With One Track Tension Fitting)................... 511
		Adjusting (Solid-Mounted Undercarriage) (Later Models With One Track Tension Fitting)................... 512
		Track Removal And Installation.......................................................................... 513
		Idler (Front) Removal And Installation.................................................................. 516
		Track Tensioner Removal And Installation................................................................ 517
		Track Tensioner Disassembly And Assembly................................................................ 518
		Idler (Rear) Removal And Installation................................................................... 520
		Roller Removal And Installation......................................................................... 520
		Sprocket Removal And Installation (Twelve Sprocket Bolts)............................................... 521
		Sprocket Removal And Installation (Fifteen Sprocket Bolts).............................................. 521
	TRACK UNDERCARRIAGE COMPONENTS (ROLLER SUSPENSION) (S/N A3NR17001 AND A3NS12001 & ABOVE).................... 523
		Description............................................................................................. 523
		Checking (Roller Suspension Undercarriage).............................................................. 525
		Adjusting (Roller Suspension Undercarriage) (Earlier Models With Two Track Tension Fittings)............ 526
		Adjusting (Roller Suspension Undercarriage) (Later Models With One Track Tension Fitting)............... 527
		Adjusting (Roller Suspension Undercarriage) (Later Models With One Track Tension Fitting)............... 528
		Track Removal And Installation.......................................................................... 529
		Idler (Front) Removal And Installation.................................................................. 532
		Track Tensioner Removal And Installation................................................................ 533
		Track Tensioner Disassembly And Assembly................................................................ 534
		Idler (Rear) Removal And Installation................................................................... 536
		Roller Removal And Installation......................................................................... 536
		Leaf Spring Removal And Installation.................................................................... 537
		Sprocket Removal And Installation (Twelve Sprocket Bolts)............................................... 538
		Sprocket Removal And Installation (Fifteen Sprocket Bolts).............................................. 538
	TRACK MAINTENANCE........................................................................................... 539
		Track Damage Identification............................................................................. 539
MAINFRAME....................................................................................................... 551
	SEAT BAR.................................................................................................... 555
		Description............................................................................................. 555
		Removal And Installation................................................................................ 555
		Disassembly And Assembly................................................................................ 556
		Compression Spring Disassembly And Assembly............................................................. 557
	OPERATOR CAB................................................................................................ 559
		Gas Spring Removal And Installation..................................................................... 559
		Gas Spring Bracket Disassembly And Assembly............................................................. 560
		Removal And Installation................................................................................ 560
	OPERATOR SEAT (SUSPENSION).................................................................................. 563
		Removal And Installation................................................................................ 563
		Slide Rail Removal And Installation..................................................................... 563
		Seat Belt Removal And Installation...................................................................... 564
		Lower Cushion Removal................................................................................... 564
		Lower Cushion Installation.............................................................................. 565
		Back Cushion Removal And Installation................................................................... 565
		Shock Removal And Installation.......................................................................... 566
		3-Point Seat Belt Removal And Installation.............................................................. 566
	BOB-TACH (HAND LEVER)....................................................................................... 569
		Description............................................................................................. 569
		Removal And Installation................................................................................ 569
		Lever And Wedge Disassembly And Assembly................................................................ 571
		Pivot Pin Bushing And Seal Removal And Installation..................................................... 573
	BOB-TACH (POWER)............................................................................................ 575
		Description............................................................................................. 575
		Removal And Installation................................................................................ 575
		Lever And Wedge Disassembly And Assembly................................................................ 578
		Pivot Pin Bushing And Seal Removal And Installation..................................................... 580
	LIFT ARMS................................................................................................... 581
		Stabilizer Bar Removal And Installation................................................................. 581
		Link Removal And Installation........................................................................... 582
		Removal And Installation................................................................................ 583
	REAR GRILLE................................................................................................. 587
		Removing................................................................................................ 587
		Installing.............................................................................................. 587
	REAR DOOR (TAILGATE)........................................................................................ 589
		Removal And Installation................................................................................ 589
		Striker Removal And Installation........................................................................ 590
		Striker Disassembly And Assembly........................................................................ 590
		Striker Adjusting....................................................................................... 591
		Latch Removal And Installation.......................................................................... 591
	FUEL TANK................................................................................................... 593
		Removal And Installation................................................................................ 593
		Fuel Level Sender Removal And Installation.............................................................. 596
		Fuel Fill Screen Removal And Installation............................................................... 596
	CONTROL PEDALS AND LINKAGES................................................................................. 597
		Description............................................................................................. 597
		Pedal Removal And Installation.......................................................................... 597
		Linkage Removal And Installation........................................................................ 598
		Pedal (Adjusting)....................................................................................... 599
		Floor Pan Removal And Installation...................................................................... 600
	CONTROL PEDALS AND LINKAGES (ACS)........................................................................... 601
		Description............................................................................................. 601
		Pedal Removal And Installation.......................................................................... 601
		Linkage Removal And Installation........................................................................ 602
		Pedal (Adjusting)....................................................................................... 602
		Floor Pan Removal And Installation...................................................................... 603
	CONTROL PANEL............................................................................................... 605
		Description............................................................................................. 605
		Removal And Installation................................................................................ 606
		Disassembly And Assembly................................................................................ 607
		Linkage Removal And Installation........................................................................ 611
		Pintle Arm Disassembly And Assembly..................................................................... 615
		Linkage Neutral (Adjusting)............................................................................. 616
		Linkage Travel (Adjusting).............................................................................. 620
		Shock Removal And Installation.......................................................................... 624
	CONTROL PANEL (SJC)......................................................................................... 625
		Description............................................................................................. 625
		Removal And Installation................................................................................ 625
	CONTROL HANDLE / LEVER...................................................................................... 627
		Description............................................................................................. 627
		Lever Removal And Installation.......................................................................... 627
		Boot Removal And Installation........................................................................... 628
	CONTROL HANDLE / LEVER (ACS)................................................................................ 629
		Description............................................................................................. 629
		Handle Sensor Removal And Installation.................................................................. 629
		Handle Removal And Installation......................................................................... 632
		Handle Disassembly And Assembly......................................................................... 633
		Lever Removal And Installation.......................................................................... 633
		Boot Removal And Installation........................................................................... 634
	CONTROL HANDLE / LEVER (SJC)................................................................................ 635
		Description............................................................................................. 635
		Joystick Testing........................................................................................ 635
		Joystick Removal And Installation....................................................................... 636
	ACCESS PANEL (INSIDE)....................................................................................... 637
		Removal And Installation (Left)......................................................................... 637
		Removal And Installation (Right)........................................................................ 637
	ACCESS PANEL (INSIDE) (SJC)................................................................................. 639
		Removal And Installation (Left)......................................................................... 639
		Removal And Installation (Right)........................................................................ 639
	WINDOW (REAR)............................................................................................... 641
		Removal And Installation................................................................................ 641
		Removal And Installation (Latches)...................................................................... 641
		Disassembly And Assembly (Latches)...................................................................... 642
		Removal (Rubber Cord)................................................................................... 643
		Installation (Rubber Cord).............................................................................. 644
	WINDOW (TOP)................................................................................................ 647
		Removal And Installation................................................................................ 647
	WINDOW (SIDE)............................................................................................... 649
		Removal And Installation................................................................................ 649
	CAB DOOR.................................................................................................... 651
		Description............................................................................................. 651
		Removal And Installation................................................................................ 651
		Disassembly And Assembly................................................................................ 652
		Aligning................................................................................................ 653
		Adjusting............................................................................................... 654
		Checking Operation...................................................................................... 654
	ARMREST..................................................................................................... 655
		Description............................................................................................. 655
		Removal And Installation................................................................................ 656
		Disassembly And Assembly................................................................................ 657
	LEFT SIDE LOWER PANEL....................................................................................... 659
		Removal And Installation................................................................................ 659
		Disassembly And Assembly................................................................................ 661
	RIGHT SIDE LOWER PANEL...................................................................................... 663
		Removal And Installation................................................................................ 663
		Disassembly And Assembly................................................................................ 664
	HEADLINER................................................................................................... 667
		Removal And Installation................................................................................ 667
ELECTRICAL SYSTEM............................................................................................... 669
	ELECTRICAL SCHEMATIC........................................................................................ 675
	ELECTRICAL SYSTEM INFORMATION............................................................................... 885
		Glossary Of Electrical Symbols.......................................................................... 885
		Standard Cab Harness Connectors......................................................................... 888
		Deluxe Cab Harness Connectors........................................................................... 889
		Mainframe Harness Connectors - Manual Controls.......................................................... 890
		Mainframe Harness Connectors - SJC...................................................................... 891
		Description............................................................................................. 892
		Troubleshooting......................................................................................... 893
		Fuse And Relay Location / Identification................................................................ 894
		Solenoid Testing........................................................................................ 898
	BATTERY..................................................................................................... 899
		Removal And Installation................................................................................ 899
		Battery Maintenance..................................................................................... 900
		Maintaining Battery Charge Level........................................................................ 900
		Battery Service During Machine Storage.................................................................. 900
		Battery Testing......................................................................................... 901
		Battery Charging........................................................................................ 901
		Using A Booster Battery (Jump Starting)................................................................. 902
	ALTERNATOR.................................................................................................. 903
		Belt Adjustment......................................................................................... 903
		Belt Replacement........................................................................................ 903
		Charging System Inspection.............................................................................. 904
		Alternator Voltage Testing.............................................................................. 905
		Low Voltage Testing..................................................................................... 905
		High Voltage Testing.................................................................................... 906
		Removal And Installation................................................................................ 907
		Parts Identification.................................................................................... 909
	STARTER..................................................................................................... 911
		Testing................................................................................................. 911
		Removal And Installation................................................................................ 911
		Parts Identification.................................................................................... 912
	INSTRUMENT PANELS........................................................................................... 913
		Left Panel.............................................................................................. 913
		Display Screen.......................................................................................... 915
		Right Panel (Standard Key Panel)........................................................................ 916
		Right Panel (Keyless Start Panel)....................................................................... 917
		Right Panel (Deluxe Instrumentation Panel).............................................................. 918
		Left Switch Panel....................................................................................... 920
		Right Switch Panel...................................................................................... 920
		Left Side Lower Panel................................................................................... 921
		Right Side Lower Panel.................................................................................. 921
		Left Panel Removal And Installation..................................................................... 922
		Right Panel (Standard Key Panel) Removal And Installation............................................... 922
		Right Panel (Keyless Start Panel) Removal And Installation.............................................. 923
		Right Panel (Deluxe Instrumentation Panel) Removal And Installation..................................... 923
		Key Switch Disassembly And Assembly..................................................................... 924
		Alarm Disassembly And Assembly.......................................................................... 924
		Left Switch Panel Removal And Installation.............................................................. 925
		Right Switch Panel Removal And Installation............................................................. 925
	LIGHTS...................................................................................................... 927
		Front Removal And Installation.......................................................................... 927
		Rear Removal And Installation........................................................................... 928
		Cab Light Removal And Installation...................................................................... 928
	BOBCAT CONTROLLERS (GATEWAY AND AUXILIARY).................................................................. 931
		Description............................................................................................. 931
		Connector Identification................................................................................ 932
		Removal And Installation................................................................................ 938
	BOBCAT CONTROLLER (ACS)..................................................................................... 939
		Description............................................................................................. 939
		Connector And Wire Identification....................................................................... 940
		Removal And Installation................................................................................ 941
	BOBCAT CONTROLLER (SJC) (DRIVE)............................................................................. 943
		Description............................................................................................. 943
		Connector Identification................................................................................ 944
		Removal And Installation................................................................................ 946
	DIAGNOSTIC SERVICE CODES.................................................................................... 947
		Viewing Service Codes................................................................................... 947
		Service Codes List...................................................................................... 948
	BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)..................................................................... 955
		Description............................................................................................. 955
		Inspecting The BICS™ (Engine STOPPED - Key ON).......................................................... 956
		Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED - Key ON).................... 956
		Inspecting The Seat Bar Sensor (Engine RUNNING)......................................................... 956
		Inspecting The Traction Lock And Parking Brake (Engine RUNNING)......................................... 956
		Inspecting The Lift Arm Bypass Control.................................................................. 956
		Inspecting Deactivation Of Lift And Tilt Functions (ACS And SJC)........................................ 956
		Troubleshooting......................................................................................... 957
	SEAT BAR SENSOR............................................................................................. 959
		Description............................................................................................. 959
		Troubleshooting......................................................................................... 959
		Testing................................................................................................. 960
		Removal................................................................................................. 961
		Installation............................................................................................ 963
		Bobcat Interlock Control System (BICS™) Circuit Test.................................................... 964
	TRACTION LOCK............................................................................................... 967
		Description............................................................................................. 967
		Troubleshooting......................................................................................... 968
		Inspecting.............................................................................................. 969
	CONTROL SYSTEM (ACS)........................................................................................ 971
		Description............................................................................................. 971
		Troubleshooting......................................................................................... 972
		Handle Sensor Connector Disassembly And Assembly........................................................ 973
		Switch Handle Removal................................................................................... 974
		Switch Handle Installation.............................................................................. 976
		Actuator Connector Disassembly And Assembly............................................................. 979
		Handle Lock Solenoid Removal And Installation........................................................... 980
		Handle Lock Solenoid Disassembly And Assembly........................................................... 980
		Foot Sensor Removal And Installation.................................................................... 981
		Foot Sensor Disassembly And Assembly.................................................................... 982
		Foot Sensor Lock Solenoid Removal And Installation...................................................... 982
	ELECTRICAL / HYDRAULIC CONTROLS............................................................................. 983
		Identification Chart.................................................................................... 983
		Description............................................................................................. 984
		Identification Chart ACD Group 0........................................................................ 985
		Identification Chart ACD Group 1........................................................................ 986
		Identification Chart ACD Group 2........................................................................ 987
		Identification Chart ACD Group 3........................................................................ 988
	ELECTRICAL / HYDRAULIC CONTROLS (ACS)....................................................................... 989
		Identification Chart.................................................................................... 989
		Description............................................................................................. 990
		Identification Chart ACD Group 0........................................................................ 991
		Identification Chart ACD Group 1........................................................................ 992
		Identification Chart ACD Group 2........................................................................ 993
		Identification Chart ACD Group 3........................................................................ 994
	ELECTRICAL / HYDRAULIC CONTROLS (SJC)....................................................................... 995
		Identification Chart.................................................................................... 995
		Description............................................................................................. 996
		Identification Chart ACD Group 0........................................................................ 997
		Identification Chart ACD Group 1........................................................................ 998
		Identification Chart ACD Group 2........................................................................ 999
		Identification Chart ACD Group 3........................................................................1000
	SERVICE PC (LAPTOP COMPUTER)................................................................................1001
		Connecting Remote Start Tool............................................................................1001
		Connecting Remote Start Tool (Service Tool).............................................................1001
	CALIBRATION.................................................................................................1003
		Description.............................................................................................1003
		Actuator Testing........................................................................................1003
		Lift And Tilt Calibration (SJC).........................................................................1006
		Hydrostatic Pump Calibration (SJC)......................................................................1008
		Lift And Tilt Calibration (ACS).........................................................................1013
	STEERING DRIFT COMPENSATION (OPERATOR MODE).................................................................1015
		Description.............................................................................................1015
		Operation...............................................................................................1015
	STEERING DRIFT COMPENSATION (SERVICE MODE)..................................................................1017
		Description.............................................................................................1017
		Operation...............................................................................................1017
	FLYWHEEL RPM SENSOR.........................................................................................1019
		Description.............................................................................................1019
		Removal.................................................................................................1019
		Installation............................................................................................1020
	CONTROL PANEL SETUP.........................................................................................1021
		Right Panel Setup (Deluxe Instrumentation Panel)........................................................1021
	PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL)...............................................................1025
		Password Description....................................................................................1025
		Changing The Owner Password.............................................................................1025
		Changing The User Passwords.............................................................................1026
		Password Lockout Feature................................................................................1026
	PASSWORD SETUP (KEYLESS START PANEL)........................................................................1027
		Password Description....................................................................................1027
		Changing The Owner Password.............................................................................1027
		Password Lockout Feature................................................................................1027
	MAINTENANCE CLOCK...........................................................................................1029
		Description.............................................................................................1029
		Setup...................................................................................................1030
		Reset...................................................................................................1033
	BACK-UP ALARM SYSTEM........................................................................................1035
		Description.............................................................................................1035
		Inspecting..............................................................................................1035
		Adjusting Switch Position...............................................................................1036
		Troubleshooting (Standard And ACS)......................................................................1037
		Troubleshooting (Joystick)..............................................................................1038
		Alarm Removal And Installation..........................................................................1039
		Switch Removal And Installation.........................................................................1039
	FRONT HORN..................................................................................................1041
		Removal And Installation................................................................................1041
		Troubleshooting.........................................................................................1042
		Troubleshooting (Joystick)..............................................................................1043
	TELEMATICS..................................................................................................1045
		Description.............................................................................................1045
		Removal And Installation................................................................................1045
		Procedure...............................................................................................1046
ENGINE SERVICE..................................................................................................1047
	ENGINE INFORMATION..........................................................................................1051
		Description.............................................................................................1051
		Specifications..........................................................................................1052
		Torque Values...........................................................................................1055
		Troubleshooting.........................................................................................1055
		Engine Removal And Installation.........................................................................1057
		Engine Mount Replacement................................................................................1066
		Compression - Testing...................................................................................1067
	ENGINE SPEED CONTROL (HAND).................................................................................1069
		Removal And Installation................................................................................1069
		Disassembly And Assembly................................................................................1069
		Cable Removal And Installation..........................................................................1070
	ENGINE SPEED CONTROL (FOOT).................................................................................1071
		Removal And Installation................................................................................1071
		Disassembly And Assembly................................................................................1072
	MUFFLER.....................................................................................................1075
		Removal And Installation................................................................................1075
	AIR CLEANER.................................................................................................1077
		Housing Removal And Installation........................................................................1077
	ENGINE COOLING SYSTEM (EARLIER MODELS)......................................................................1079
		Radiator Removal And Installation.......................................................................1079
		Hydraulic Fan Description...............................................................................1081
		Fan Duct Removal And Installation.......................................................................1081
		Hydraulic Fan Motor Assembly Removal And Installation...................................................1082
		Hydraulic Fan Motor Removal And Installation............................................................1083
		Hydraulic Fan Motor Disassembly And Assembly............................................................1085
		Blower Housing Removal And Installation.................................................................1086
		Water Pump Removal And Installation.....................................................................1087
		Water Pump Disassembly And Assembly.....................................................................1087
		Thermostat Housing Removal And Installation.............................................................1088
		Thermostat - Testing....................................................................................1089
	ENGINE COOLING SYSTEM (LATER MODELS)........................................................................1091
		Radiator / Oil Cooler Removal And Installation..........................................................1091
		Hydraulic Fan Description...............................................................................1094
		Reversible Hydraulic Fan Description....................................................................1094
		Fan Duct Removal And Installation.......................................................................1094
		Hydraulic Fan Motor Assembly Removal And Installation...................................................1095
		Hydraulic Fan Motor Removal And Installation............................................................1096
		Hydraulic Fan Motor Disassembly And Assembly............................................................1098
		Blower Housing Removal And Installation.................................................................1106
		Water Pump Removal And Installation.....................................................................1107
		Water Pump Disassembly And Assembly.....................................................................1107
		Thermostat Housing Removal And Installation.............................................................1108
		Thermostat - Testing....................................................................................1109
	LUBRICATION SYSTEM..........................................................................................1111
		Oil Pan Removal And Installation........................................................................1111
		Oil Pump Removal And Installation.......................................................................1111
		Relief Valve - Testing..................................................................................1112
		Oil Pump Inspection.....................................................................................1112
		Oil Filter Cooler Removal And Installation..............................................................1113
		Engine Oil Pressure - Testing...........................................................................1114
	FUEL SYSTEM.................................................................................................1115
		Fuel Shutoff Solenoid - Testing.........................................................................1115
		Fuel Shutoff Solenoid Removal And Installation..........................................................1115
		Fuel Injection Pump - Testing...........................................................................1116
		Fuel Injection Pump Assembly Removal And Installation...................................................1117
		Governor Housing Disassembly And Assembly...............................................................1120
		Governor Disassembly And Assembly.......................................................................1122
		Fuel Camshaft Removal And Installation..................................................................1124
		Fuel Injection Pump Removal And Installation............................................................1127
		Fuel Injection Pump - Timing............................................................................1129
		Fuel Injector Removal And Installation..................................................................1130
		Fuel Injector Nozzle Pressure - Testing.................................................................1132
		Nozzle Spray Condition..................................................................................1132
		Valve Seat Tightness....................................................................................1133
	CYLINDER HEAD...............................................................................................1135
		Glow Plugs - Testing....................................................................................1135
		Glow Plugs Removal And Installation.....................................................................1135
		Valve Clearance Adjustment..............................................................................1136
		Valve Timing - Inspecting...............................................................................1137
		Cylinder Head Removal And Installation..................................................................1138
		Cylinder Head Disassembly And Assembly..................................................................1141
		Cylinder Head - Servicing...............................................................................1142
		Cylinder Head Top Clearance.............................................................................1143
		Valve Guide - Inspecting................................................................................1144
		Valve Guide Removal And Installation....................................................................1144
		Reconditioning The Valve And Valve Seat.................................................................1145
		Valve Spring............................................................................................1147
		Valve Tappets...........................................................................................1148
		Rocker Arm And Shaft - Inspecting.......................................................................1149
		Bridge Arm And Bridge Arm Shaft - Inspecting............................................................1149
		Bridge Arm Shaft - Removal And Installation.............................................................1150
		Push Rod Alignment - Inspecting.........................................................................1151
	CRANKSHAFT AND PISTONS......................................................................................1153
		Piston And Connecting Rod Removal And Installation......................................................1153
		Piston And Connecting Rod - Servicing...................................................................1154
		Cylinder Bore - Inspecting..............................................................................1158
		Connecting Rod Alignment................................................................................1158
		Crankshaft Gear Removal And Installation................................................................1159
		Crankshaft And Bearings Removal And Installation........................................................1160
		Crankshaft And Bearings - Servicing.....................................................................1163
	CAMSHAFT AND TIMING GEARS...................................................................................1167
		Timing Gearcase Cover Removal...........................................................................1167
		Timing Gearcase Cover Installation......................................................................1168
		Timing Gears Backlash - Inspection......................................................................1171
		Idler Gear And Camshaft Removal And Installation........................................................1171
		Camshaft - Servicing....................................................................................1172
		Idler Gear And Shaft - Servicing........................................................................1173
	TURBOCHARGER................................................................................................1175
		Description.............................................................................................1175
		Testing.................................................................................................1175
		Removal And Installation................................................................................1176
	FLYWHEEL AND HOUSING........................................................................................1177
		Flywheel Removal And Installation.......................................................................1177
		Ring Gear Removal And Installation......................................................................1178
		Housing Removal And Installation........................................................................1179
	EXHAUST GAS RECIRCULATION (EGR) SYSTEM......................................................................1181
		Description.............................................................................................1181
		Testing.................................................................................................1182
		Removal And Installation................................................................................1185
		Disassembly And Assembly................................................................................1186
HEATING, VENTILATION AND AIR CONDITIONING (HVAC)................................................................1187
	AIR CONDITIONING SYSTEM FLOW................................................................................1189
		Description.............................................................................................1189
		Chart...................................................................................................1190
		Components..............................................................................................1191
		Safety Equipment........................................................................................1194
	REGULAR MAINTENANCE.........................................................................................1195
		Filters.................................................................................................1195
		Belt Adjustment.........................................................................................1196
		Belt Replacement........................................................................................1196
		Air Conditioning Condenser..............................................................................1196
		Air Conditioning Lubrication............................................................................1196
		Air Conditioning Service Chart..........................................................................1197
		Evaporator / Heater Coil................................................................................1198
	TROUBLESHOOTING.............................................................................................1201
		Blower Motor Does Not Operate...........................................................................1201
		Blower Motor Operates Normally, But Air Flow Is Insufficient............................................1201
		Insufficient Cooling Although Air Flow And Compressor Operation Are Normal..............................1201
		The Compressor Does Not Operate At All, Or Operates Improperly..........................................1201
		Gauge Pressure Related Troubleshooting..................................................................1202
		Troubleshooting Tree....................................................................................1204
		Temperature / Pressure Chart............................................................................1208
		Poor A/C Performance....................................................................................1210
		HVAC Repair And Leaks...................................................................................1211
		Electrical System.......................................................................................1212
		Engine Coolant Bypassing The Heater Valve...............................................................1218
		Heater Valve Not Opening Or Closing.....................................................................1219
	SYSTEM CHARGING AND RECLAMATION.............................................................................1221
		Refrigerant Identification..............................................................................1221
		Reclamation And Charging With Recovery / Charging Unit..................................................1222
	COMPRESSOR..................................................................................................1225
		Removal And Installation................................................................................1225
		Oil.....................................................................................................1226
		Oil Check...............................................................................................1227
	CONDENSER (EARLIER MODELS)..................................................................................1229
		Removal And Installation................................................................................1229
	CONDENSER (LATER MODELS)....................................................................................1231
		Removal And Installation................................................................................1231
	RECEIVER / DRIER (EARLIER MODELS)...........................................................................1233
		Receiver / Drier Removal And Installation...............................................................1233
		Pressure Relief Valve Removal And Installation..........................................................1234
		Pressure Switch Removal And Installation................................................................1235
		Schrader® Valve Removal And Installation................................................................1236
	RECEIVER / DRIER (LATER MODELS).............................................................................1237
		Receiver / Drier Removal And Installation...............................................................1237
		Pressure Switch Removal And Installation................................................................1239
		Schrader® Valve Removal And Installation................................................................1240
	EVAPORATOR / HEATER UNIT....................................................................................1241
		Removal And Installation................................................................................1241
	THERMOSTAT..................................................................................................1243
		Description.............................................................................................1243
		Removal And Installation................................................................................1244
	EXPANSION VALVE.............................................................................................1245
		Removal And Installation................................................................................1245
	EVAPORATOR COIL.............................................................................................1247
		Removal And Installation................................................................................1247
	HEATER COIL.................................................................................................1249
		Removal And Installation................................................................................1249
	BLOWER FAN..................................................................................................1251
		Removal And Installation................................................................................1251
		Disassembly And Assembly................................................................................1251
	HEATER VALVE................................................................................................1255
		Removal And Installation................................................................................1255
	EVAPORATOR / HEATER COVER...................................................................................1257
		Removing................................................................................................1257
		Installing..............................................................................................1257
SPECIFICATIONS..................................................................................................1259
	(T590) LOADER SPECIFICATIONS................................................................................1261
		Machine Dimensions......................................................................................1261
		Performance.............................................................................................1262
		Engine..................................................................................................1262
		Drive System............................................................................................1263
		Controls................................................................................................1263
		Hydraulic System........................................................................................1264
		Electrical System.......................................................................................1265
		Capacities..............................................................................................1265
		Tracks..................................................................................................1266
		Ground Pressure.........................................................................................1266
	TECHINCAL SERVICE GUIDE SPECIFICATIONS......................................................................1267
		Engine..................................................................................................1267
		Engine Torques..........................................................................................1267
		Cooling System..........................................................................................1267
		Loader Torques..........................................................................................1268
		Hydraulic / Hydrostatic System..........................................................................1268
		Fuel Consumption........................................................................................1268
	TORQUE SPECIFICATIONS FOR BOLTS.............................................................................1269
		Torque For General SAE Bolts............................................................................1269
		Torque For General Metric Bolts.........................................................................1270
	HYDRAULIC CONNECTION SPECIFICATIONS.........................................................................1271
		Straight Thread O-ring Fitting..........................................................................1271
		Flare Fitting...........................................................................................1272
		Tubelines And Hoses.....................................................................................1272
	HYDRAULIC / HYDROSTATIC FLUID SPECIFICATIONS................................................................1273
		Specifications..........................................................................................1273
	CONVERSIONS.................................................................................................1275
		Decimal And Millimeter Equivalent Chart.................................................................1275
		U.S. To Metric Conversion Chart.........................................................................1275
	SERVICE TOOLS REQUIRED......................................................................................1277
		Remote Start Tools......................................................................................1277
		Hydraulic Tools.........................................................................................1278
		Mainframe And Drive Tools...............................................................................1281
		Electrical Tools........................................................................................1284
		Engine Tools............................................................................................1285
		HVAC Tools..............................................................................................1290
ALPHABETICAL INDEX..............................................................................................1291

Contact us: [email protected]

https://vimeo.com/845652110?share=copy

PLEASE NOTE:

  • This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
  • You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
  • Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted

S.V

What Our Customers Say

★★★★★ Live reviews from customers
Loading customer reviews...
0
    0
    Your Cart
    Your cart is emptyReturn to Shop
    🛒
    Recently Purchased
    🕒 verified order