Bobcat T64 Compact Track Loader Service Manual SN B4SD11001 & Above – PDF DOWNLOAD

Description

Bobcat T64 Compact Track Loader Service Manual SN B4SD11001 & Above – PDF DOWNLOAD

FILE DETAILS:

Bobcat T64 Compact Track Loader Service Manual SN B4SD11001 & Above – PDF DOWNLOAD

Language : English
Pages : 932
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Bobcat T64 Compact Track Loader Service Manual SN B4SD11001 & Above – PDF DOWNLOAD

FOREWORD:

This manual is for the Bobcat loader mechanic. It provides necessary servicing and adjustment procedures for the Bobcat loader and its component parts and systems. Refer to the Operation & Maintenance Manual for operating instructions, starting procedure, daily checks, etc.

A general inspection of the following items must be made after the loader has had service or repair:

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Bobcat T64 Compact Track Loader Service Manual SN B4SD11001 & Above – PDF DOWNLOAD

MAINTENANCE SAFETY 3
CONTENTS 5
FOREWORD 7
FOREWORD 9
SAFETY INSTRUCTIONS 11
FIRE PREVENTION 13
Maintenance 13
Operation 13
Electrical 13
Hydraulic System 13
Fueling 13
Starting 13
Spark Arrester Exhaust System 13
Welding And Grinding 14
Fire Extinguishers 14
SERIAL NUMBER LOCATIONS 15
Machine Serial Number Location 15
Engine Serial Number Location 15
DELIVERY REPORT 16
LOADER IDENTIFICATION 17
SAFETY & MAINTENANCE 19
LIFTING AND BLOCKING THE LOADER 23
Procedure 23
LIFT ARM SUPPORT DEVICE 25
Lift Arm Support Device Description 25
Installing Lift Arm Support Device 25
Removing Lift Arm Support Device 27
OPERATOR CAB 29
Inspecting Operator Cab 29
Cab Door Sensor Description 29
Raising Operator Cab 30
Lowering Operator Cab 31
Special Applications Kit 33
Inspecting And Maintaining Special Applications Kit 33
Forestry Door And Window Kit 34
Inspecting And Maintaining Forestry Door And Window Kit 34
TRANSPORTING THE LOADER ON A TRAILER 35
Loading And Unloading Machine 35
Fastening Machine To Transport Vehicle 36
TOWING THE LOADER 37
Procedure 37
REMOTE START TOOL (SERVICE TOOL) KIT – 7217666 39
Description 39
Remote Start Tool (Service Tool) – 7022042 40
Loader Service Tool Harness – 6689747 41
Computer Service Tool Harness – 6689746 42
Remote Start Procedure 43
SERVICE SCHEDULE 47
Maintenance Intervals 47
Service Schedule Symbols 50
ENGINE AIR CLEANER 51
Replacing Engine Air Filter Element (Outer) 51
Replacing Engine Air Filter Element (Inner) 52
ENGINE COOLING SYSTEM 53
Cleaning Engine Cooling System 53
Checking And Adding Coolant 55
Replacing Coolant 56
FUEL SYSTEM 59
Fuel Specifications 59
Biodiesel Blend Fuel 59
Filling The Fuel Tank 60
Removing Water From Main Fuel Filter 61
Replacing Fuel Pre-Filter 62
Replacing Main Fuel Filter 63
Replacing Fuel Tank Vent Filter 65
ENGINE LUBRICATION SYSTEM 67
Checking And Adding Engine Oil 67
Engine Oil Chart 67
Replacing Engine Oil And Filter 68
HYDRAULIC SYSTEM 71
Checking And Adding Hydraulic Fluid 71
Hydraulic Fluid Chart 72
Replacing Hydraulic Fluid 73
Replacing Main Hydraulic Filter 77
Replacing Hydraulic Case Drain Filter 79
Replacing Hydraulic Charge Filter 80
Replacing Hydraulic Reservoir Vent Filter 82
BOB-TACH (HAND LEVER) 83
Inspecting And Maintaining Hand Lever Bob-Tach 83
BOB-TACH (POWER) 85
Inspecting And Maintaining Power Bob-Tach 85
LUBRICATING THE LOADER 87
Lubricating Grease Fittings 87
PIVOT PINS 89
Checking Pivot Pin Torque 89
LOADER STORAGE AND RETURN TO SERVICE 91
Loader Extended Storage Procedure 91
Loader Return To Service Procedure 91
STOPPING THE ENGINE AND LEAVING THE MACHINE 93
EMERGENCY EXITS 95
Removing Rear Window With Latches 95
Removing Rear Window With Rubber Cord 95
Removing Rear Window With Latches From Outside Loader 96
Removing Rear Window With Rubber Cord From Outside Loader 97
Removing Front Door 97
Front Door Reassembly 98
SEAT BELT 99
Inspection And Maintenance 99
HYDRAULIC SYSTEM 101
HYDRAULIC / HYDROSTATIC SCHEMATICS 105
HYDRAULIC SYSTEM INFORMATION 113
Glossary Of Hydraulic Symbols 113
Troubleshooting 117
CYLINDER (LIFT) 119
Testing 119
Removal And Installation 120
Parts Identification 124
Disassembly 125
Assembly 128
CYLINDER (TILT) 133
Testing 133
Removal And Installation 134
Base End Pivot Pin Removal And Installation 136
Parts Identification 137
Disassembly 138
Assembly 141
CYLINDER (BOB-TACH) 145
Testing 145
Removal And Installation 146
Parts Identification 147
Disassembly 148
Assembly 149
MAIN RELIEF VALVE 153
Description 153
Testing 154
Main Relief Valve Adjustment 156
Main Relief Valve Removal And Installation 157
HYDRAULIC CONTROL VALVE 159
Description 159
Removal And Installation 159
Actuator Removal And Installation 164
Identification Chart 167
Lift Load Check Valve Removal And Installation 168
Anti-Cavitation Valve Removal And Installation (Lift, Rod End) 170
Port Relief / Anti-Cavitation Valve Removal And Installation (Lift, Base End) 170
Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Base End) 171
Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Rod End) 171
Port Relief Valve Removal And Installation 172
Plug Removal And Installation 174
End Cap Block Removal And Installation 175
Lift Spool Removal And Installation 175
Lift Spool Disassembly And Assembly 177
Tilt Spool Removal And Installation 178
Tilt Spool Disassembly And Assembly 179
Auxiliary Spool Removal And Installation 180
Auxiliary Solenoid Removal And Installation 181
Solenoid Removal And Installation 182
Lock Valve Removal And Installation 183
Lift Arm Bypass Orifice Removal And Installation 185
Main Relief Valve Removal And Installation 185
Check Valve Removal And Installation 186
LIFT ARM BYPASS CONTROL VALVE 187
Description 187
Testing 187
Removal And Installation 188
Bracket Removal And Installation 189
Disassembly And Assembly 189
HYDRAULIC PUMP 191
Description 191
Pump Test At Quick Couplers 192
Direct Pump Test (Standard Section) 193
Direct Pump Test (Charge Section) 195
Removal And Installation 197
Hydraulic Pump Startup 200
Parts Identification 201
Disassembly And Assembly 202
HYDRAULIC PUMP (HIGH FLOW) 203
Description 203
Direct Pump Test (Standard Section) 205
Direct Pump Test (Charge Section) 206
Direct Pump Test (High Flow Section) 208
High Flow Relief Valve Adjustment 210
High Flow Relief Valve Removal And Installation 211
Solenoid Removal And Installation 212
Removal And Installation 213
Hydraulic Pump Startup 216
Parts Identification 217
Disassembly And Assembly 218
HYDRAULIC FILTERS 219
Description 219
Housing Removal And Installation 219
HYDRAULIC FLUID RESERVOIR 221
Description 221
Removal And Installation 222
OIL COOLER 225
Description 225
Removal And Installation 225
BUCKET POSITION SENSORS 227
Description 227
Removal And Installation 227
REAR AUXILIARY DIVERTER VALVE 229
Description 229
Removal And Installation 229
Disassembly And Assembly 232
Bob-Tach (POWER) BLOCK 237
Description 237
Testing Relief Valve 238
Removal And Installation 240
Disassembly And Assembly 242
FRONT AUXILIARY HYDRAULIC COUPLER BLOCK 247
Description 247
Removal And Installation 248
Disassembly And Assembly 249
AUTOMATIC RIDE CONTROL 251
Description 251
Removal And Installation 252
Checking The Pressure In The Accumulator 254
Adding Nitrogen To The Accumulator 256
HYDROSTATIC SYSTEM 259
HYDROSTATIC SYSTEM INFORMATION 261
Description 261
Troubleshooting 261
HYDROSTATIC DRIVE MOTOR 263
Description 263
Removing And Replacing Fluid 263
Removal And Installation 264
Parts Identification (MCR5T) (One-Speed) 267
Parts Identification (MCR6T) (Two-Speed) 268
Disassembly And Assembly 269
CHARGE PRESSURE 279
Description 279
Testing 279
Sender Removal And Installation 281
Adjusting 282
HYDROSTATIC PUMP (MANUAL) 283
Description 283
Port Locations And Gauge Installation 284
Removal And Installation 285
Hydrostatic Pump Startup 287
Disassembly And Assembly 288
HYDROSTATIC PUMP (SJC) 297
Description 297
Port Locations And Gauge Installation 298
Removal And Installation 299
Hydrostatic Pump Startup 302
Parts Identification 303
High Pressure Relief And Bypass Valve 306
Charge Pressure Relief Valve 307
Disassembly And Assembly 308
Mechanical Neutral Adjustment 320
Hydraulic Controller Neutral Adjustment 322
TWO-SPEED / BRAKE VALVE 325
Description 325
Valve Block Removal And Installation 326
Valve Block Disassembly And Assembly 328
DRAIN MANIFOLD 331
Description 331
Drain Manifold Housing Removal And Installation 331
DRIVE SYSTEM 333
BRAKE 335
Description 335
Block Removal And Installation 335
Block Disassembly And Assembly 337
BRAKE (TWO-SPEED) 339
Description 339
TRACK UNDERCARRIAGE COMPONENTS (SOLID-MOUNTED) 341
Description 341
Checking Tension 342
Adjusting Tension 343
Track Removal And Installation 345
Idler (Front) Removal And Installation 348
Track Tensioner Removal And Installation 349
Track Tensioner Disassembly And Assembly 350
Idler (Rear) Removal And Installation 352
Roller Removal And Installation 352
Sprocket Removal And Installation 353
Track Frame Removal And Installation 354
TRACK UNDERCARRIAGE COMPONENTS (TORSION SUSPENSION) 355
Description 355
Checking Tension 357
Adjusting Tension 358
Track Removal And Installation 360
Idler (Front) Removal And Installation 363
Track Tensioner Removal And Installation 364
Track Tensioner Disassembly And Assembly 365
Idler (Rear) Removal And Installation 367
Roller Removal And Installation 367
Sprocket Removal And Installation 368
Track Frame Removal And Installation 369
TRACK MAINTENANCE 373
Track Damage Identification 373
MAINFRAME 385
SEAT BAR 389
Description 389
Removal And Installation 390
Disassembly And Assembly 391
Compression Spring Disassembly And Assembly 392
OPERATOR CAB 393
Gas Spring Removal And Installation 393
Gas Spring Bracket Disassembly And Assembly 394
Removal And Installation 395
OPERATOR SEAT 397
Removal And Installation 397
Seat Belt Removal And Installation (Two Point) 397
Seat Belt Removal And Installation (Three Point) 398
OPERATOR SEAT (SUSPENSION) 401
Removal And Installation 401
Slide Rail Removal And Installation 401
Seat Belt Removal And Installation 402
Lower Cushion Removal 402
Lower Cushion Installation 403
Back Cushion Removal And Installation 403
Shock Removal And Installation 404
3-Point Seat Belt Removal And Installation 404
BOB-TACH (HAND LEVER) 407
Description 407
Removal And Installation 407
Lever And Wedge Disassembly And Assembly 409
Pivot Pin Bushing And Seal Removal And Installation 411
BOB-TACH (POWER) 413
Description 413
Removal And Installation 413
Lever And Wedge Disassembly And Assembly 416
Pivot Pin Bushing And Seal Removal And Installation 417
LIFT ARMS 419
Driver Link Removal And Installation 419
Follower Link Removal And Installation 422
Lift Arm Removal And Installation 423
REAR GRILLE 427
Raising Rear Grille 427
Lowering Rear Grille 428
Shield Removal And Installation 428
REAR DOOR (TAILGATE) 429
Removal And Installation 429
Striker Removal And Installation 430
Striker Disassembly And Assembly 430
Striker (Adjusting) 431
Latch Removal And Installation 431
FUEL TANK 433
Removal And Installation 433
Fuel Level Sender Removal And Installation 435
Fuel Tank Vent Removal And Installation 436
CONTROL PEDALS (MANUAL) 437
Description 437
Pedal Removal And Installation (Right Side) 437
Pedal Removal And Installation (Left Side) 438
Pedal (Adjusting) 438
FOOTREST (SJC) 439
Footrest Removal And Installation (Right Side) 439
Footrest Removal And Installation (Left Side) 439
CONTROL LEVER ASSEMBLY 441
Description 441
Linkage Removal And Installation 442
Removal And Installation 443
Disassembly And Assembly 445
CONTROL LEVER CENTERING ASSEMBLY 447
Description 447
Disassembly And Assembly 448
Linkage Neutral (Adjusting) 452
Linkage Travel (Adjusting) 455
Shock Removal And Installation 459
CONTROL HANDLE / LEVER (MANUAL) 461
Description 461
Lever Removal And Installation 462
CONTROL HANDLE (SJC) 463
Description 463
Joystick Testing 463
Joystick Removal And Installation 464
ACCESS PANELS (LOWER) 467
Removal And Installation (Left Side) 467
Removal And Installation (Right Side) 469
ACCESS PANELS (UPPER) 471
Removal And Installation (Center Panel) 471
Removal And Installation (Left Side) 472
Removal And Installation (Right Side) 473
WINDOW (REAR) 475
Removing Rear Window With Latches 475
Removing Rear Window With Rubber Cord 475
Removing Rear Window With Latches From Outside Loader 476
Removing Rear Window With Latches From Outside Loader With Knob Kit 476
Removing Rear Window With Rubber Cord From Outside Loader 476
Disassembly And Assembly (Latches) 477
Removal (Rubber Cord) 478
Installation (Rubber Cord) 479
WINDOW (TOP) 481
Removal And Installation 481
WINDOW (SIDE) 483
Removal And Installation 483
CAB DOOR 485
Description 485
Removal And Installation 485
Disassembly And Assembly 486
Aligning 488
Adjusting 488
Checking Operation 489
ARMREST 491
Description 491
Removal And Installation 492
Disassembly And Assembly 494
HEADLINER 497
Removal And Installation 497
ELECTRICAL SYSTEM 501
ELECTRICAL SCHEMATICS 507
ELECTRICAL SYSTEM 531
Glossary Of Electrical Symbols 531
Electrical System Description 534
Fuse And Relay Identification 535
Solenoid Testing 539
BATTERY 541
Removing And Installing Battery 541
Battery Maintenance 542
Maintaining Battery Charge Level 542
Battery Service During Machine Storage 542
Testing Battery 543
Charging Battery 543
Using A Booster Battery (Jump Starting) 544
ALTERNATOR 545
Adjusting Belt (Machines Without Air Conditioning) 545
Replacing Belt (Machines Without Air Conditioning) 545
Adjusting Belt (Machines With Air Conditioning) 546
Replacing Belt (Machines With Air Conditioning) 546
Charging System Inspection 547
Alternator Voltage Testing 548
Low Voltage Testing 549
High Voltage Testing 549
Removal And Installation (Machines Without Air Conditioning) 550
Removal And Installation (Machines With Air Conditioning) 551
Parts Identification 552
STARTER 553
Testing 553
Removal And Installation 553
Parts Identification 554
INSTRUMENT PANEL IDENTIFICATION 555
Instrument Panel Overview 555
Standard Display 556
Touch Display 558
Left Control Panel 560
Right Control Panel 560
Jog Shuttle (Standard Display) 561
Jog Shuttle (Touch Display) 561
Heating, Ventilation, And Air Conditioning (HVAC) Controls 562
Touch Display Radio Input Ports 562
Keyed Ignition Kit 563
Radio Identification 564
Left Switch Panel Removal And Installation 566
Right Switch Panel Removal And Installation 567
LIGHTS 569
Front Removal And Installation 569
Rear Removal And Installation 569
Cab Light Removal And Installation 570
Side Light Removal And Installation 570
BOBCAT HUB CONTROLLER 571
Description 571
Connector Identification 572
Removal And Installation 575
BOBCAT MID CONTROLLER 577
Description 577
Removal And Installation 578
BOBCAT CONTROLLER (SJC) (DRIVE) 579
Description 579
Removal And Installation 580
ENGINE CONTROL UNIT (ECU) 581
Description 581
Cleaning 582
Removal And Installation 583
DIAGNOSTIC SERVICE CODES 585
Service Codes List 585
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 591
Inspecting The Bobcat Interlock Control System (BICS™) 591
Inspecting The Lift Arm Bypass Control 593
SEAT BAR SENSOR 595
Description 595
Troubleshooting 595
Testing 596
Removal And Installation 597
Bobcat Interlock Control System (BICS™) Circuit Test 600
TRACTION LOCK 603
Description 603
Troubleshooting 604
Operating Parking Brake 605
Operating Hydraulic Controls With Parking Brake Engaged 605
CONTROL IDENTIFICATION 607
Identification Chart (Standard) 607
Identification Chart (SJC) 608
SERVICE PC (LAPTOP COMPUTER) 609
Connecting Remote Start Tool (Service Tool) 609
CALIBRATION 611
Description 611
Actuator Testing 611
Lift And Tilt Calibration (SJC) 614
Adjusting Lift And Tilt Compensation 614
Hydrostatic Pump Calibration (SJC) 617
STEERING DRIFT COMPENSATION 623
Steering Drift Compensation Description 623
Adjusting Steering Drift Compensation 624
NAVIGATION (STANDARD DISPLAY) 627
Navigation Bar 627
Viewing Active Shortcuts 627
VITALS (STANDARD DISPLAY) 629
Vital Detail And Machine Performance 629
SERVICE (STANDARD DISPLAY) 631
Record A Service 631
SETTINGS (STANDARD DISPLAY) 633
Display Settings 633
Machine Settings 634
Language Settings 635
Units 636
Software 637
GAUGES (TOUCH DISPLAY) 639
Vital Detail And Machine Performance 639
Notification Drawer 640
CAMERA (TOUCH DISPLAY) 641
Camera Settings 641
PHONE (TOUCH DISPLAY) 643
AUDIO (TOUCH DISPLAY) 645
SERVICE (TOUCH DISPLAY) 647
Record A Service 647
View Service Schedule 648
View Service Record 649
View Service Codes 650
ATTACHMENTS (TOUCH DISPLAY) 651
Attachment Information 651
SETTINGS (TOUCH DISPLAY) 653
Favorites 653
Display Settings 655
Machine Settings 656
Security Settings 657
Security Settings (Manage Operators) 658
Operator Statistics 662
Job Clocks 663
Language Settings 665
Units 666
Camera Settings 666
Bluetooth® Settings 666
Audio Settings 666
Dealer 667
Software 668
PASSWORD SETUP 669
Security Settings 669
Security Settings (Manage Operators) 670
MAINTENANCE CLOCK 671
Record A Service 671
View Service Codes 672
BACK-UP ALARM SYSTEM 673
Inspecting Back-Up Alarm System 673
Troubleshooting (Joystick) 674
Alarm Removal And Installation 675
FRONT HORN 677
Removal And Installation 677
Troubleshooting 678
ENGINE SPEED CONTROL (FOOT) 679
Description 679
Removal And Installation 679
Disassembly And Assembly 680
ENGINE SPEED CONTROL (HAND) 683
Description 683
Removal And Installation 684
ENGINE SPEED CONTROL (FOOT) 685
Description 685
Removal And Installation 685
Disassembly And Assembly 686
CAMSHAFT AND CRANKSHAFT POSITION SENSOR 689
Removal And Installation 689
MACHINE IQ 691
Description 691
Removal And Installation 691
Procedure 692
ENGINE SERVICE 693
ENGINE INFORMATION 697
Description 697
Specifications 698
Sensor Location 700
Torque Values 707
Troubleshooting 709
Engine Removal And Installation 711
Engine Mount Replacement 717
Compression – Testing 719
Injector Signal – Testing 721
Injector Signal – Testing (In-Line) 723
Oil Pressure Testing (At Turbocharger Oil Inlet) 725
DIESEL OXIDATION CATALYST (DOC) 727
Removal And Installation 727
AIR CLEANER 729
Housing Removal And Installation 729
ENGINE COOLING SYSTEM 731
Radiator Cooling Package Removal And Installation 731
Hydraulic Fan Description 735
Reversible Hydraulic Fan Description 735
Hydraulic Fan Motor Assembly Removal And Installation 736
Hydraulic Fan Motor Removal And Installation 739
Hydraulic Fan Motor Disassembly And Assembly 741
Water Pump Removal And Installation 750
Thermostat Housing Removal And Installation 751
Testing The Thermostat 752
LUBRICATION SYSTEM 753
Description 753
Oil Pan Removal And Installation 754
Oil Pump Removal And Installation 755
Oil Pump Relief Valve Description 756
Oil Pump Relief Valve Removal And Installation 756
Oil Cooler Removal And Installation 756
Oil Filter Head Removal And Installation 757
Oil Cooler Bypass Description 759
Oil Cooler Bypass Removal And Installation 759
FUEL SYSTEM 761
Fuel Filter Housing Removal And Installation 761
Fuel Lift Pump Removal And Installation 763
Fuel Lift Pump Filter Removal And Installation 764
Transfer Pump / High Pressure Pump Removal And Installation 764
Fuel Temperature Sensor Removal And Installation 766
Fuel Recirculation Valve (FRV) Removal And Installation 767
Fuel Pressure Relief Valve Removal And Installation 767
Fuel Rail Assembly Removal And Installation 768
Fuel Injector Removal And Installation 769
Injector Coding 772
CYLINDER HEAD 775
Glow Plugs Testing 775
Glow Plug Removal And Installation 776
Valve Clearance Adjustment 777
Cylinder Head Removal And Installation 779
Cylinder Head Disassembly And Assembly 782
Cylinder Head Inspection 783
Cylinder Head Top Clearance 784
Valve Step Height 785
Valve Stem Height 785
Valve Guide 786
Valve 786
Valve Spring 787
Rocker Arm Shaft Disassembly And Assembly 788
Rocker Arm Shaft Inspection 789
Push Rod Inspection 789
CRANKSHAFT AND PISTONS 791
Piston And Connecting Rod Removal And Installation 791
Piston And Connecting Rod Inspection 792
Crankshaft Removal And Installation 794
Cylinder Block Inspection 797
Crankshaft Inspection 799
Connecting Rod Inspection 799
Engine Component Class 800
CAMSHAFT 803
Removal And Installation 803
Inspecting 804
GEARCASE 807
Gearcase Cover Removal And Installation 807
Gear Backlash 808
Gear Timing 809
Idle Gear Removal And Installation 810
Idle Gear Inspection 810
TURBOCHARGER 811
Description 811
Removal And Installation 811
Inspection 813
FLYWHEEL AND HOUSING 815
Flywheel Removal And Installation 815
Ring Gear Removal And Installation 816
Housing Removal And Installation 817
EXHAUST GAS RECIRCULATION (EGR) SYSTEM 819
Description 819
Removal And Installation 820
EXHAUST MANIFOLD 823
Removal And Installation 823
HEATING, VENTILATION AND AIR CONDITIONING (HVAC) 825
AIR CONDITIONING SYSTEM FLOW 827
Description 827
Chart 828
Components 829
Safety Equipment 832
REGULAR MAINTENANCE 833
Cleaning HVAC Filters 833
Cleaning Air Conditioning Evaporator And Heater Coil 834
Cleaning Air Conditioning Condenser 835
Lubricating Air Conditioning System 835
Troubleshooting HVAC System 835
Adjusting Belt 836
Replacing Belt 836
Air Conditioning Service Chart 837
TROUBLESHOOTING 839
Blower Motor Does Not Operate 839
Blower Motor Operates Normally, But Air Flow Is Insufficient 839
Insufficient Cooling Although Air Flow And Compressor Operation Are Normal 839
The Compressor Does Not Operate At All, Or Operates Improperly 839
Gauge Pressure Related Troubleshooting 840
Troubleshooting Tree 842
Temperature / Pressure Chart 846
Poor A/C Performance 848
HVAC Repair And Leaks 849
Electrical System 850
Engine Coolant Bypassing The Heater Valve 856
Heater Valve Not Opening Or Closing 857
SYSTEM CHARGING AND RECLAMATION 859
Refrigerant Identification 859
Reclamation And Charging With Recovery / Charging Unit 860
COMPRESSOR 863
Removal And Installation 863
Oil 864
Oil Check 865
CONDENSER 867
Removal And Installation 867
RECEIVER / DRIER 869
Receiver / Drier Removal And Installation 869
EVAPORATOR / HEATER UNIT 871
Removal And Installation 871
THERMOSTAT 873
Description 873
Removal And Installation 874
EXPANSION VALVE 877
Removal And Installation 877
EVAPORATOR COIL 881
Removal And Installation 881
HEATER COIL 885
Removal And Installation 885
BLOWER FAN 887
Removal And Installation 887
Disassembly And Assembly 888
HEATER VALVE 891
Removal And Installation 891
EVAPORATOR / HEATER COVER 893
Removing 893
Installing 894
SPECIFICATIONS 895
LOADER SPECIFICATIONS 897
Machine Dimensions 897
Performance Specifications 899
Engine Specifications 899
Drive System Specifications 900
Control Specifications 900
Hydraulic System Specifications 901
Hydraulic Cylinder Specifications 901
Electrical System Specifications 902
Fluid Capacities 902
Tracks 902
Ground Pressure 902
TECHINCAL SERVICE GUIDE SPECIFICATIONS 903
Engine 903
Engine Torques 903
Cooling System 903
Loader Torques 904
Hydraulic / Hydrostatic System 904
Fuel Consumption 904
TORQUE SPECIFICATIONS FOR BOLTS 905
Torque For General SAE Bolts 905
Torque For General Metric Bolts 906
HYDRAULIC CONNECTION SPECIFICATIONS 907
Straight Thread O-ring Fitting 907
Flare Fitting 908
Tubelines And Hoses 908
HYDRAULIC FLUID SPECIFICATIONS 909
Specifications 909
CONVERSIONS 911
Decimal And Millimeter Equivalent Chart 911
U S To Metric Conversion Chart 911
SERVICE TOOLS REQUIRED 913
Remote Start Tools 913
Hydraulic Tools 914
Mainframe And Drive Tools 917
Electrical Tools 920
Engine Tools 921
HVAC Tools 926
ALPHABETICAL INDEX 927

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