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Bobcat T650 Compact Track Loader Operation & Maintenance Manual 7385823 – PDF DOWNLOAD
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Bobcat T650 Compact Track Loader Operation & Maintenance Manual 7385823 – PDF DOWNLOAD
SN A3P021700 & Above
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Description
Bobcat T650 Compact Track Loader Operation & Maintenance Manual 7385823 – PDF DOWNLOAD
FILE DETAILS:
Bobcat T650 Compact Track Loader Operation & Maintenance Manual 7385823 – PDF DOWNLOAD
Language : English
Pages : 234
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Bobcat T650 Compact Track Loader Operation & Maintenance Manual 7385823 – PDF DOWNLOAD
SN A3P021700 & Above
FOREWORD:
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your loader.
SAFETY INSTRUCTIONS:
Before Operation:
- Carefully follow the operating and maintenance instructions in this manual.
- The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
- The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
- The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.
The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:
• The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
• The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
• Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
• An Operator’s Handbook is fastened to the operator cab of the loader. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
The dealer and owner / operator review the recommended uses of the product when delivered. If the owner / operator will be using the machine for a different application(s) he or she must ask the dealer for recommendations on the new use.
TABLE OF CONTENTS:
Bobcat T650 Compact Track Loader Operation & Maintenance Manual 7385823 – PDF DOWNLOAD
OPERATOR SAFETY WARNINGS................................................................................ 2 CONTENTS................................................................................................ 3 FOREWORD................................................................................................ 4 BOBCAT COMPANY IS IS0 9001 CERTIFIED................................................................ 5 REGULAR MAINTENANCE ITEMS........................................................................... 5 Fluids, Lubricants And Fuel..................................................................... 6 SERIAL NUMBER LOCATIONS............................................................................. 7 Loader Serial Number............................................................................ 7 Engine Serial Number............................................................................ 7 DELIVERY REPORT..................................................................................... 7 LOADER IDENTIFICATION............................................................................... 8 FEATURES, ACCESSORIES AND ATTACHMENTS............................................................... 9 Standard Items.................................................................................. 9 Options And Accessories......................................................................... 9 Buckets Available............................................................................... 10 Attachments..................................................................................... 10 High-Flow Attachments........................................................................... 10 Special Applications Kit........................................................................ 11 Special Applications Kit Inspection And Maintenance............................................. 11 Forestry Door And Window Kit.................................................................... 12 Forestry Door And Window Kit Inspection And Maintenance......................................... 12 SAFETY AND TRAINING RESOURCES........................................................................... 13 SAFETY INSTRUCTIONS................................................................................. 14 Before Operation................................................................................ 14 Safe Operation Is The Operator’s Responsibility................................................. 15 Safe Operation Needs A Qualified Operator....................................................... 15 Avoid Silica Dust............................................................................... 16 FIRE PREVENTION..................................................................................... 16 Maintenance..................................................................................... 16 Operation....................................................................................... 16 Electrical...................................................................................... 16 Hydraulic System................................................................................ 17 Fueling......................................................................................... 17 Starting........................................................................................ 17 Spark Arrester Exhaust System................................................................... 17 Welding And Grinding............................................................................ 17 Fire Extinguishers.............................................................................. 17 PUBLICATIONS AND TRAINING RESOURCES................................................................. 18 MACHINE SIGNS (DECALS).............................................................................. 19 Pictorial Only Safety Signs..................................................................... 21 OPERATING INSTRUCTIONS.................................................................................. 23 INTENDED USE........................................................................................ 27 INSTRUMENT PANEL IDENTIFICATION..................................................................... 28 Overview........................................................................................ 28 Left Panel (Earlier Models)..................................................................... 29 Left Panel (Later Models)....................................................................... 31 Display Screen.................................................................................. 33 Right Panel (Standard Key Panel)................................................................ 34 Right Panel (Keyless Start Panel)............................................................... 35 Right Panel (Deluxe Instrumentation Panel)...................................................... 36 Left Switch Panel............................................................................... 38 Right Switch Panel.............................................................................. 38 Left Side Lower Panel........................................................................... 39 Right Side Lower Panel.......................................................................... 39 Radio........................................................................................... 40 Rear View Camera System......................................................................... 42 CONTROL IDENTIFICATION.............................................................................. 44 Standard Controls............................................................................... 44 Advanced Control System (ACS)................................................................... 45 Advanced Hand Controls (AHC).................................................................... 46 Selectable Joystick Controls (SJC).............................................................. 47 OPERATOR CAB........................................................................................ 48 Description..................................................................................... 48 Side Windows.................................................................................... 48 Door Operation.................................................................................. 48 Front Wiper..................................................................................... 49 Cab Light....................................................................................... 49 SEAT BAR RESTRAINT SYSTEM........................................................................... 50 Operation....................................................................................... 50 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)............................................................. 51 Operation....................................................................................... 51 LIFT ARM BYPASS CONTROL............................................................................. 52 Operation....................................................................................... 52 PARKING BRAKE....................................................................................... 52 Operation....................................................................................... 52 TRACTION LOCK OVERRIDE.............................................................................. 53 Operation....................................................................................... 53 ENGINE SPEED CONTROL................................................................................ 53 Operation....................................................................................... 53 EMERGENCY EXIT...................................................................................... 54 Rear Window Identification...................................................................... 54 Rear Window Removal (Latches)................................................................... 54 Rear Window Removal (Rubber Cord)............................................................... 54 External Access (Rear Window With Latches)...................................................... 55 External Access (Rear Window With Rubber Cord).................................................. 55 Front Door...................................................................................... 55 BACK-UP ALARM SYSTEM................................................................................ 57 Description..................................................................................... 57 Operation....................................................................................... 57 DRIVING AND STEERING THE LOADER..................................................................... 58 Available Control Configurations................................................................ 58 Operation (Standard, ACS And AHC)............................................................... 58 Operation (SJC) In ‘ISO’ Control Pattern........................................................ 59 Operation (SJC) In ‘H’ Control Pattern.......................................................... 60 STOPPING THE LOADER................................................................................. 60 Using The Control Levers Or Joysticks........................................................... 60 TWO-SPEED CONTROL................................................................................... 61 Description..................................................................................... 61 Operation (Standard And ACS) (If Equipped)...................................................... 61 Operation (SJC) (If Equipped)................................................................... 61 SPEED MANAGEMENT.................................................................................... 62 Operation....................................................................................... 62 Changing The Factory Default Setting............................................................ 63 DRIVE RESPONSE...................................................................................... 64 Description..................................................................................... 64 Operation....................................................................................... 64 STEERING DRIFT COMPENSATION......................................................................... 66 Description..................................................................................... 66 Operation....................................................................................... 66 LIFT AND TILT COMPENSATION.......................................................................... 68 Description..................................................................................... 68 Operation....................................................................................... 68 Operation (ACS And AHC)......................................................................... 69 Operation (SJC)................................................................................. 70 HYDRAULIC CONTROLS.................................................................................. 71 Description..................................................................................... 71 Standard Controls (Also ACS In FOOT Pedal Mode)................................................. 71 Advanced Control System (ACS) In HAND Control Mode And Advanced Hand Controls (AHC)............. 72 Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern..................................... 72 Selectable Joystick Controls (SJC) In ‘H’ Control Pattern....................................... 73 Hydraulic Bucket Positioning.................................................................... 73 Automatic Ride Control.......................................................................... 74 Reversing Fan................................................................................... 75 FRONT Auxiliary Hydraulics Operation............................................................ 76 FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW).......................................... 77 FRONT Auxiliary Hydraulics Operation (REVERSE CONTINUOUS FLOW).................................. 77 REAR Auxiliary Hydraulics Operation............................................................. 78 High-Flow Hydraulics Operation.................................................................. 79 Quick Couplers.................................................................................. 80 Quick Coupler Troubleshooting................................................................... 80 Relieve Auxiliary Hydraulic Pressure (Loader And Attachment).................................... 81 ATTACHMENT CONTROL DEVICE (ACD)..................................................................... 82 Description..................................................................................... 82 DAILY INSPECTION.................................................................................... 83 Daily Inspection And Maintenance................................................................ 83 PRE-STARTING PROCEDURE.............................................................................. 85 Entering The Loader............................................................................. 85 Operation & Maintenance Manual And Operator’s Handbook Locations................................ 85 Seat Adjustment................................................................................. 86 Joystick Position Adjustment.................................................................... 89 Seat Belt Adjustment............................................................................ 90 Seat Bar........................................................................................ 90 STARTING THE ENGINE................................................................................. 91 Standard Key Panel.............................................................................. 91 Keyless Start Panel............................................................................. 93 Deluxe Instrumentation Panel.................................................................... 95 Cold Temperature Starting....................................................................... 97 Warming The Hydraulic / Hydrostatic System...................................................... 97 MONITORING THE DISPLAY PANELS....................................................................... 98 Left Panel...................................................................................... 98 Warning And Shutdown............................................................................ 98 STOPPING THE ENGINE AND LEAVING THE LOADER.......................................................... 99 Procedure....................................................................................... 99 COUNTERWEIGHTS......................................................................................100 Description.....................................................................................100 Effect On The Loader And Loader Operation.......................................................100 When To Consider Using Counterweights...........................................................100 When To Consider Removing Counterweights........................................................100 Accessories That Affect Machine Weight..........................................................100 ATTACHMENTS.........................................................................................101 Choosing The Correct Bucket.....................................................................101 Pallet Fork.....................................................................................101 Installing And Removing The Attachment (Hand Lever Bob-Tach)....................................102 Installing And Removing The Attachment (Power Bob-Tach).........................................104 TRACK UNDERCARRIAGE SYSTEM..........................................................................109 Introduction....................................................................................109 Compact Track Loader Operating And Maintenance Tips.............................................109 OPERATING PROCEDURE.................................................................................111 Inspect The Work Area...........................................................................111 Basic Operating Instructions....................................................................111 Driving On Public Roads.........................................................................111 Operating With A Full Bucket....................................................................112 Operating With An Empty Bucket..................................................................112 TOWING THE LOADER...................................................................................113 Procedure.......................................................................................113 LIFTING THE LOADER..................................................................................113 Single-Point Lift...............................................................................113 Four-Point Lift.................................................................................114 TRANSPORTING THE LOADER ON A TRAILER................................................................115 Loading And Unloading...........................................................................115 Fastening.......................................................................................115 PREVENTIVE MAINTENANCE..................................................................................116 SERVICE SCHEDULE....................................................................................121 Chart...........................................................................................121 Inspection Checkbook............................................................................122 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™).............................................................122 Inspecting The BICS™ (Engine STOPPED - Key ON)..................................................122 Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED - Key ON)............122 Inspecting The Seat Bar Sensor (Engine RUNNING).................................................123 Inspecting The Traction Lock And Parking Brake (Engine RUNNING).................................123 Inspecting The Lift Arm Bypass Control..........................................................123 Inspecting Deactivation Of Lift And Tilt Functions (ACS, AHC And SJC)...........................123 SEAT BAR RESTRAINT SYSTEM...........................................................................124 Description.....................................................................................124 Inspecting......................................................................................124 Maintaining.....................................................................................125 SEAT BELT...........................................................................................126 Inspection And Maintenance......................................................................126 LIFT ARM SUPPORT DEVICE.............................................................................127 Installing......................................................................................127 Removing........................................................................................128 BACK-UP ALARM SYSTEM................................................................................129 Description.....................................................................................129 Inspecting......................................................................................129 Adjusting Switch Position.......................................................................130 OPERATOR CAB........................................................................................131 Description.....................................................................................131 Raising.........................................................................................131 Lowering........................................................................................132 Cab Door Sensor.................................................................................133 REAR DOOR (TAILGATE)................................................................................134 Opening And Closing.............................................................................134 Adjusting.......................................................................................134 REAR GRILLE.........................................................................................135 Identification..................................................................................135 Lockable Handle Rear Grille.....................................................................136 Clamping Knob Rear Grille.......................................................................137 Slide In Rear Grille............................................................................138 HEATING, VENTILATION AND AIR CONDITIONING (HVAC)....................................................140 Cleaning And Maintenance........................................................................140 Filters.........................................................................................140 Evaporator / Heater Coil........................................................................141 Condenser.......................................................................................143 Air Conditioning Lubrication....................................................................143 Troubleshooting.................................................................................143 AIR CLEANER SERVICE.................................................................................143 Replacing Filter Elements.......................................................................143 FUEL SYSTEM.........................................................................................145 Fuel Specifications.............................................................................145 Biodiesel Blend Fuel............................................................................145 Filling The Fuel Tank...........................................................................146 Fuel Filter.....................................................................................147 Removing Air From The Fuel System...............................................................147 ENGINE LUBRICATION SYSTEM...........................................................................148 Checking And Adding Engine Oil..................................................................148 Engine Oil Chart................................................................................148 Removing And Replacing Oil And Filter...........................................................149 ENGINE COOLING SYSTEM...............................................................................151 Maintenance Platform............................................................................151 Cooling System Identification...................................................................151 Cleaning (Earlier Models).......................................................................152 Cleaning (Later Models).........................................................................154 Checking Level..................................................................................156 Removing And Replacing Coolant..................................................................156 ELECTRICAL SYSTEM...................................................................................157 Description.....................................................................................157 Fuse And Relay Location / Identification........................................................157 Battery Maintenance.............................................................................162 Maintaining Battery Charge Level................................................................162 Battery Service During Machine Storage..........................................................162 Battery Testing.................................................................................163 Battery Charging................................................................................163 Using A Booster Battery (Jump Starting).........................................................164 Removing And Installing Battery.................................................................165 HYDRAULIC / HYDROSTATIC SYSTEM......................................................................166 Checking And Adding Fluid.......................................................................166 Hydraulic / Hydrostatic Fluid Chart.............................................................166 Removing And Replacing Hydraulic Fluid..........................................................167 Hydraulic / Hydrostatic Filter Identification...................................................169 Removing And Replacing Hydraulic / Hydrostatic Filter (Hex Head Filter Cap).....................170 Removing And Replacing Hydraulic / Hydrostatic Filter (Square Head Filter Cap)..................171 Removing And Replacing Hydraulic / Hydrostatic Filter (Bolt-on Filter Cap)......................172 Removing And Replacing Hydraulic Charge Filter..................................................173 Breather Cap....................................................................................175 SPARK ARRESTER MUFFLER..............................................................................176 Cleaning Procedure..............................................................................176 TRACK TENSION.......................................................................................177 Description.....................................................................................177 Checking (Solid-Mounted Undercarriage)..........................................................178 Adjusting (Solid-Mounted Undercarriage) (Earlier Models With Two Track Tension Fittings)........179 Adjusting (Solid-Mounted Undercarriage) (Later Models With One Track Tension Fitting)...........180 Checking (Roller Suspension Undercarriage)......................................................181 Adjusting (Roller Suspension Undercarriage) (Earlier Models With Two Track Tension Fittings)....182 Adjusting (Roller Suspension Undercarriage) (Later Models With One Track Tension Fitting).......183 HYDROSTATIC DRIVE MOTOR.............................................................................184 Removing And Replacing Fluid....................................................................184 TRACK SPROCKET MAINTENANCE..........................................................................185 Tightening Procedure............................................................................185 ALTERNATOR BELT.....................................................................................186 Belt Adjustment.................................................................................186 Belt Replacement................................................................................186 AIR CONDITIONING BELT...............................................................................188 Belt Adjustment.................................................................................188 Belt Replacement................................................................................188 DRIVE BELT..........................................................................................189 Belt Adjustment.................................................................................189 Stop Adjustment.................................................................................189 Belt Replacement................................................................................190 AUTOMATIC RIDE CONTROL ACCUMULATOR..................................................................192 Checking Accumulator Charge.....................................................................192 LUBRICATING THE LOADER..............................................................................193 Lubrication Locations...........................................................................193 TRACK ROLLER AND IDLER LUBRICATION..................................................................196 Procedure.......................................................................................196 PIVOT PINS..........................................................................................196 Inspection And Maintenance......................................................................196 BOB-TACH (HAND LEVER)...............................................................................197 Inspection And Maintenance......................................................................197 BOB-TACH (POWER)....................................................................................198 Inspection And Maintenance......................................................................198 LOADER STORAGE AND RETURN TO SERVICE................................................................199 Storage.........................................................................................199 Return To Service...............................................................................199 SYSTEM SETUP AND ANALYSIS...............................................................................200 DIAGNOSTIC SERVICE CODES............................................................................201 Viewing Service Codes...........................................................................201 Service Codes List..............................................................................202 CONTROL PANEL SETUP.................................................................................208 Right Panel Setup (Deluxe Instrumentation Panel)................................................208 PASSWORD SETUP (KEYLESS START PANEL)................................................................212 Password Description............................................................................212 Changing The Owner Password.....................................................................212 Password Lockout Feature........................................................................212 PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL).......................................................213 Password Description............................................................................213 Changing The Owner Password.....................................................................213 Changing The User Passwords.....................................................................214 Password Lockout Feature........................................................................214 MAINTENANCE CLOCK...................................................................................215 Description.....................................................................................215 Setup...........................................................................................215 Reset...........................................................................................215 SPECIFICATIONS..........................................................................................216 MACHINE IDENTIFICATION..............................................................................217 Models With Six Or Eight Track Sprocket Nuts....................................................217 Models With Sixteen Track Sprocket Bolts........................................................217 LOADER SPECIFICATIONS FOR MACHINES WITH SIX OR EIGHT TRACK SPROCKET NUTS............................218 Machine Dimensions..............................................................................218 Performance.....................................................................................219 Engine..........................................................................................219 Drive System....................................................................................220 Controls........................................................................................220 Hydraulic System................................................................................221 Electrical System...............................................................................221 Capacities......................................................................................222 Tracks..........................................................................................222 Ground Pressure.................................................................................222 LOADER SPECIFICATIONS FOR MACHINES WITH SIXTEEN TRACK SPROCKET BOLTS................................223 Machine Dimensions..............................................................................223 Performance.....................................................................................224 Engine..........................................................................................224 Drive System....................................................................................225 Controls........................................................................................225 Hydraulic System................................................................................226 Electrical System...............................................................................226 Capacities......................................................................................227 Tracks..........................................................................................227 Ground Pressure.................................................................................227 WARRANTY................................................................................................228 WARRANTY............................................................................................229 ALPHABETICAL INDEX......................................................................................231
Questions? Email us: [email protected]
PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
S.V
