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Bobcat T650 Compact Track Loader Operation & Maintenance Manual SN 1MLT11001 & Above – PDF DOWNLOAD
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Bobcat T650 Compact Track Loader Operation & Maintenance Manual SN 1MLT11001 & Above – PDF DOWNLOAD
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Description
Bobcat T650 Compact Track Loader Operation & Maintenance Manual SN 1MLT11001 & Above – PDF DOWNLOAD
FILE DETAILS:
Bobcat T650 Compact Track Loader Operation & Maintenance Manual SN 1MLT11001 & Above – PDF DOWNLOAD
Language : English
Pages : 230
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Bobcat T650 Compact Track Loader Operation & Maintenance Manual SN 1MLT11001 & Above – PDF DOWNLOAD
FOREWORD:
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation
and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE
MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer.
This manual may illustrate options and accessories not installed on your loader.
SAFETY INSTRUCTIONS:
Before Operation:
- Carefully follow the operating and maintenance instructions in this manual.
- The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.
- This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
- The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
- The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.
The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:
• The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
• The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
• Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
• An Operator’s Handbook is fastened to the operator cab of the loader. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
• The AEM Safety Manual delivered with the machine gives general safety information.
• The Skid-Steer Loader Operating Training Course is available through your Bobcat dealer. This course is intended to provide rules and practices of correct operation of the Bobcat loader. The course is available in English and Spanish versions.
• Service Safety Training Courses are available from your Bobcat dealer. They provide information for safe and correct service procedures.
TABLE OF CONTENTS:
Bobcat T650 Compact Track Loader Operation & Maintenance Manual SN 1MLT11001 & Above – PDF DOWNLOAD
OPERATOR SAFETY WARNINGS........................................................................ 3 CONTENTS........................................................................................ 5 FOREWORD........................................................................................ 7 BOBCAT COMPANY IS IS0 9001 CERTIFIED........................................................ 9 REGULAR MAINTENANCE ITEMS................................................................... 9 SERIAL NUMBER LOCATIONS..................................................................... 10 Loader Serial Number.................................................................... 10 Engine Serial Number.................................................................... 10 DELIVERY REPORT............................................................................. 11 LOADER IDENTIFICATION....................................................................... 12 FEATURES, ACCESSORIES, AND ATTACHMENTS...................................................... 13 Standard Items.......................................................................... 13 Options And Accessories................................................................. 13 Buckets Available....................................................................... 14 Attachments............................................................................. 14 High-Flow Attachments................................................................... 14 Special Applications Kit................................................................ 15 Special Applications Kit Inspection And Maintenance..................................... 15 Forestry Door And Window Kit............................................................ 16 Forestry Door And Window Kit Inspection And Maintenance................................. 16 SAFETY AND TRAINING RESOURCES................................................................... 17 SAFETY INSTRUCTIONS......................................................................... 19 Before Operation........................................................................ 19 Safe Operation Is The Operator’s Responsibility......................................... 20 Safe Operation Needs A Qualified Operator............................................... 20 Avoid Silica Dust....................................................................... 21 FIRE PREVENTION............................................................................. 21 Maintenance............................................................................. 21 Operation............................................................................... 21 Electrical.............................................................................. 21 Hydraulic System........................................................................ 22 Fueling................................................................................. 22 Starting................................................................................ 22 Spark Arrester Exhaust System........................................................... 22 Welding And Grinding.................................................................... 22 Fire Extinguishers...................................................................... 22 PUBLICATIONS AND TRAINING RESOURCES......................................................... 23 MACHINE SIGNS (DECALS)...................................................................... 24 No-Text Safety Signs.................................................................... 27 OPERATING INSTRUCTIONS.......................................................................... 29 INSTRUMENT PANEL IDENTIFICATION............................................................. 33 Overview................................................................................ 33 Left Panel.............................................................................. 34 Display Screen.......................................................................... 36 Right Panel............................................................................. 37 Left Switch Panel....................................................................... 39 Right Switch Panel...................................................................... 39 Left Side Lower Panel................................................................... 40 Right Side Lower Panel.................................................................. 40 Radio................................................................................... 41 CONTROL IDENTIFICATION...................................................................... 43 Description............................................................................. 43 Standard Controls....................................................................... 43 Advanced Control System (ACS)........................................................... 44 Selectable Joystick Controls (SJC)...................................................... 45 OPERATOR CAB................................................................................ 46 Description............................................................................. 46 Side Windows............................................................................ 46 Door Operation.......................................................................... 46 Front Wiper............................................................................. 47 Cab Light............................................................................... 47 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)..................................................... 48 Description............................................................................. 48 Operation............................................................................... 48 SEAT BAR RESTRAINT SYSTEM................................................................... 49 Description............................................................................. 49 Operation............................................................................... 49 PARKING BRAKE............................................................................... 50 Operation............................................................................... 50 TRACTION LOCK OVERRIDE...................................................................... 50 Description............................................................................. 50 Operation............................................................................... 50 ENGINE SPEED CONTROL........................................................................ 51 Operation............................................................................... 51 LIFT ARM BYPASS CONTROL..................................................................... 51 Description............................................................................. 51 Operation............................................................................... 51 EMERGENCY EXIT.............................................................................. 52 Rear Window Identification.............................................................. 52 Rear Window Removal (Latches)........................................................... 52 Rear Window Removal (Rubber Cord)....................................................... 52 External Access (Rear Window With Latches).............................................. 53 External Access (Rear Window With Rubber Cord).......................................... 53 Front Door.............................................................................. 53 BACK-UP ALARM SYSTEM........................................................................ 55 Description............................................................................. 55 Operation............................................................................... 55 DRIVING AND STEERING THE LOADER............................................................. 56 Available Control Configurations........................................................ 56 Operation (Standard And ACS)............................................................ 56 Operation (SJC) In ‘ISO’ Control Pattern................................................ 57 Operation (SJC) In ‘H’ Control Pattern.................................................. 58 STOPPING THE LOADER......................................................................... 59 Using The Control Levers Or Joysticks................................................... 59 TWO-SPEED CONTROL........................................................................... 59 Description............................................................................. 59 Operation (Standard And ACS)............................................................ 60 Operation (SJC)......................................................................... 60 SPEED MANAGEMENT............................................................................ 61 Description............................................................................. 61 Operation............................................................................... 61 Changing The Factory Default Setting.................................................... 62 DRIVE RESPONSE.............................................................................. 63 Description............................................................................. 63 Operation............................................................................... 63 STEERING DRIFT COMPENSATION................................................................. 65 Description............................................................................. 65 Operation............................................................................... 65 LIFT AND TILT COMPENSATION.................................................................. 67 Description............................................................................. 67 Operation............................................................................... 67 Operation (ACS)......................................................................... 68 Operation (SJC)......................................................................... 69 HYDRAULIC CONTROLS.......................................................................... 70 Description............................................................................. 70 Standard Controls And Advanced Control System (ACS) In FOOT Pedal Mode.................. 70 Advanced Control System (ACS) In HAND Control Mode...................................... 71 Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern............................. 71 Selectable Joystick Controls (SJC) In ‘H’ Control Pattern............................... 72 Hydraulic Bucket Positioning............................................................ 72 FRONT Auxiliary Hydraulics Operation.................................................... 73 FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW).................................. 74 FRONT Auxiliary Hydraulics Operation (REVERSE CONTINUOUS FLOW).......................... 74 REAR Auxiliary Hydraulics Operation..................................................... 75 High-Flow Auxiliary Hydraulics Operation................................................ 76 Quick Couplers.......................................................................... 77 Relieve Auxiliary Hydraulic Pressure (Loader And Attachment)............................ 78 ATTACHMENT CONTROL DEVICE (ACD)............................................................. 79 Description............................................................................. 79 DAILY INSPECTION............................................................................ 80 Daily Inspection And Maintenance........................................................ 80 PRE-STARTING PROCEDURE...................................................................... 82 Entering The Loader..................................................................... 82 Operation & Maintenance Manual And Operator’s Handbook Locations........................ 82 Seat Adjustment......................................................................... 83 Seat Belt Adjustment.................................................................... 84 Seat Bar................................................................................ 85 Joystick Position Adjustment............................................................ 85 STARTING THE ENGINE......................................................................... 86 Deluxe Instrumentation Panel............................................................ 86 Warming The Hydraulic / Hydrostatic System.............................................. 88 Cold Temperature Starting............................................................... 88 MONITORING THE DISPLAY PANELS............................................................... 89 Left Panel.............................................................................. 89 Warning And Shutdown.................................................................... 89 STOPPING THE ENGINE AND LEAVING THE LOADER.................................................. 90 Procedure............................................................................... 90 COUNTERWEIGHTS.............................................................................. 91 Description............................................................................. 91 Effect On The Loader And Loader Operation............................................... 91 When To Consider Using Counterweights................................................... 91 When To Consider Removing Counterweights................................................ 91 Accessories That Affect Machine Weight.................................................. 91 ATTACHMENTS................................................................................. 92 Choosing The Correct Bucket............................................................. 92 Pallet Fork............................................................................. 92 Installing And Removing The Attachment (Hand Lever Bob-Tach)............................ 93 Installing And Removing The Attachment (Power Bob-Tach)................................. 96 TRACK UNDERCARRIAGE SYSTEM.................................................................. 99 Introduction............................................................................ 99 Compact Track Loader Operating And Maintenance Tips..................................... 99 OPERATING PROCEDURE.........................................................................101 Inspect The Work Area...................................................................101 Basic Operating Instructions............................................................101 Driving On Public Roads.................................................................101 Operating With A Full Bucket............................................................102 Operating With An Empty Bucket..........................................................102 Filling And Emptying The Bucket (Foot Pedals)...........................................103 Leveling The Ground Using Float (Foot Pedals)...........................................104 Digging And Filling A Hole (Foot Pedals)................................................105 Filling And Emptying The Bucket (ACS – Handles, SJC – ‘H’ Pattern)......................106 Leveling The Ground Using Float (ACS – Handles, SJC – ‘H’ Pattern)......................107 Digging And Filling A Hole (ACS – Handles, SJC – ‘H’ Pattern)...........................108 Filling And Emptying The Bucket (SJC – ‘ISO’ Pattern)...................................109 Leveling The Ground Using Float (SJC – ‘ISO’ Pattern)...................................110 Digging And Filling A Hole (SJC – ‘ISO’ Pattern)........................................111 TOWING THE LOADER...........................................................................112 Procedure...............................................................................112 LIFTING THE LOADER..........................................................................112 Single-Point Lift.......................................................................112 Four-Point Lift.........................................................................113 TRANSPORTING THE LOADER ON A TRAILER........................................................114 Loading And Unloading...................................................................114 Fastening...............................................................................114 PREVENTIVE MAINTENANCE..........................................................................115 MAINTENANCE SAFETY..........................................................................119 SERVICE SCHEDULE............................................................................120 Maintenance Intervals...................................................................120 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™).....................................................122 Inspecting The BICS™ (Engine STOPPED – Key ON)..........................................122 Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON)....122 Inspecting The Seat Bar Sensor (Engine RUNNING).........................................122 Inspecting The Traction Lock (Engine RUNNING)...........................................122 Inspecting The Lift Arm Bypass Control..................................................122 Inspecting Deactivation Of Lift And Tilt Functions (ACS And SJC)........................122 SEAT BAR RESTRAINT SYSTEM...................................................................123 Description.............................................................................123 Inspection And Maintenance..............................................................124 SEAT BELT...................................................................................125 Inspection And Maintenance..............................................................125 LIFT ARM SUPPORT DEVICE.....................................................................126 Description.............................................................................126 Installing..............................................................................127 Removing................................................................................128 BACK-UP ALARM SYSTEM........................................................................129 Description.............................................................................129 Inspection..............................................................................129 Adjusting Switch Position...............................................................130 OPERATOR CAB................................................................................131 Description.............................................................................131 Cab Door Sensor.........................................................................131 Raising.................................................................................132 Lowering................................................................................133 REAR DOOR (TAILGATE)........................................................................134 Opening And Closing.....................................................................134 Adjusting Latch.........................................................................134 REAR GRILLE.................................................................................135 Removing................................................................................135 Installing..............................................................................136 HEATING, VENTILATION, AND AIR CONDITIONING (HVAC) SYSTEM....................................137 Filters.................................................................................137 Air Conditioning Evaporator / Heater Coil...............................................138 Air Conditioning Condenser..............................................................139 Air Conditioning Lubrication............................................................139 Troubleshooting.........................................................................139 ENGINE AIR CLEANER..........................................................................140 Replacing Filters.......................................................................140 FUEL SYSTEM.................................................................................142 Fuel Specifications.....................................................................142 Biodiesel Blend Fuel....................................................................142 Filling The Fuel Tank...................................................................143 Fuel Filter.............................................................................144 Removing Air From The Fuel System.......................................................145 ENGINE LUBRICATION SYSTEM...................................................................146 Checking And Adding Engine Oil..........................................................146 Engine Oil Chart........................................................................146 Removing And Replacing Oil And Filter...................................................147 ENGINE COOLING SYSTEM.......................................................................149 Maintenance Platform....................................................................149 Cleaning................................................................................149 Checking And Adding Coolant.............................................................151 Removing And Replacing Coolant..........................................................152 ELECTRICAL SYSTEM...........................................................................153 Description.............................................................................153 Fuse And Relay Location / Identification................................................153 Battery Maintenance.....................................................................155 Using A Booster Battery (Jump Starting).................................................156 Removing And Installing Battery.........................................................157 HYDRAULIC / HYDROSTATIC SYSTEM..............................................................158 Checking And Adding Fluid...............................................................158 Hydraulic / Hydrostatic Fluid Chart.....................................................158 Removing And Replacing Hydraulic Fluid..................................................159 Removing And Replacing Hydraulic / Hydrostatic Filter...................................161 Removing And Replacing Hydraulic Charge Filter..........................................162 Replacing Reservoir Breather Cap........................................................164 SPARK ARRESTER MUFFLER......................................................................165 Cleaning Procedure......................................................................165 TRACK TENSION...............................................................................166 Description.............................................................................166 Checking (Solid-Mounted Undercarriage)..................................................167 Adjusting (Solid-Mounted Undercarriage).................................................168 Checking (Roller Suspension Undercarriage)..............................................169 Adjusting (Roller Suspension Undercarriage).............................................170 HYDROSTATIC DRIVE MOTOR.....................................................................171 Removing And Replacing Oil..............................................................171 TRACK SPROCKET MAINTENANCE..................................................................171 Tightening Procedure....................................................................171 ALTERNATOR BELT.............................................................................172 Belt Adjustment.........................................................................172 Belt Replacement........................................................................172 AIR CONDITIONING BELT.......................................................................174 Belt Adjustment.........................................................................174 Belt Replacement........................................................................174 DRIVE BELT..................................................................................175 Belt Adjustment.........................................................................175 Stop Adjustment.........................................................................175 Belt Replacement........................................................................176 LUBRICATING THE LOADER......................................................................178 Lubrication Locations...................................................................178 TRACK ROLLER AND IDLER LUBRICATION..........................................................181 Description.............................................................................181 PIVOT PINS..................................................................................181 Inspection And Maintenance..............................................................181 BOB-TACH (POWER)............................................................................182 Inspection And Maintenance..............................................................182 LOADER STORAGE AND RETURN TO SERVICE........................................................183 Storage.................................................................................183 Return To Service.......................................................................183 SYSTEM SETUP AND ANALYSIS.......................................................................185 DIAGNOSTIC SERVICE CODES....................................................................187 Viewing Service Codes...................................................................187 Service Codes List......................................................................188 CONTROL PANEL SETUP.........................................................................194 Right Panel Setup (Deluxe Instrumentation Panel)........................................194 PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL)...............................................197 Password Description....................................................................197 Changing The Owner Password.............................................................197 Changing The User Passwords.............................................................198 Password Lockout Feature................................................................198 MAINTENANCE CLOCK...........................................................................199 Description.............................................................................199 Setup...................................................................................200 Reset...................................................................................200 MACHINE SIGN TRANSLATIONS.......................................................................201 MACHINE SIGN TRANSLATIONS...................................................................203 Service Schedule (7242070)..............................................................203 Warning (7167993).......................................................................206 Warning (7169291).......................................................................206 Danger (7167989)........................................................................206 Danger (7167990)........................................................................206 Danger (7167988)........................................................................207 Warning (7168114).......................................................................207 Warning (7167994).......................................................................208 Warning (7168140).......................................................................209 Warning (7168142).......................................................................209 Warning (7168138).......................................................................210 Warning (7167996).......................................................................211 Warning (6737189).......................................................................211 Warning (7184346).......................................................................212 Danger (7170355)........................................................................212 Lift Arm Support Device (7169340).......................................................213 Warning (7168024).......................................................................214 Warning (7142141).......................................................................215 Warning (7168019).......................................................................216 SPECIFICATIONS..................................................................................217 (T650) LOADER SPECIFICATIONS................................................................219 Machine Dimensions......................................................................219 Performance.............................................................................220 Engine..................................................................................220 Drive System............................................................................221 Controls................................................................................221 Hydraulic System........................................................................222 Electrical System.......................................................................223 Capacities..............................................................................223 Tracks..................................................................................224 Ground Pressure.........................................................................224 WARRANTY........................................................................................225 WARRANTY....................................................................................227 ALPHABETICAL INDEX..............................................................................229
Customer Support: [email protected]
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.V
