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Bobcat T650 Compact Track Loader Operation & Maintenance Manual SN A3P011001 – A3P019999 – PDF DOWNLOAD
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Bobcat T650 Compact Track Loader Operation & Maintenance Manual SN A3P011001 – A3P019999 – PDF DOWNLOAD
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Description
Bobcat T650 Compact Track Loader Operation & Maintenance Manual SN A3P011001 – A3P019999 – PDF DOWNLOAD
FILE DETAILS:
Bobcat T650 Compact Track Loader Operation & Maintenance Manual SN A3P011001 – A3P019999 – PDF DOWNLOAD
Language : English
Pages : 242
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Bobcat T650 Compact Track Loader Operation & Maintenance Manual SN A3P011001 – A3P019999 – PDF DOWNLOAD
FOREWORD:
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation
and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE
MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer.
This manual may illustrate options and accessories not installed on your loader.
SAFETY INSTRUCTIONS:
Before Operation:
- Carefully follow the operating and maintenance instructions in this manual.
- The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.
- This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
- The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
- The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.
The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:
• The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
• The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
• Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
• An Operator’s Handbook is fastened to the operator cab of the loader. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
• The AEM Safety Manual delivered with the machine gives general safety information.
• The Skid-Steer Loader Operating Training Course is available through your Bobcat dealer. This course is intended to provide rules and practices of correct operation of the Bobcat loader. The course is available in English and Spanish versions.
• Service Safety Training Courses are available from your Bobcat dealer. They provide information for safe and correct service procedures.
TABLE OF CONTENTS:
Bobcat T650 Compact Track Loader Operation & Maintenance Manual SN A3P011001 – A3P019999 – PDF DOWNLOAD
OPERATOR SAFETY WARNINGS........................................................................ 3 CONTENTS........................................................................................ 5 FOREWORD........................................................................................ 7 BOBCAT COMPANY IS IS0 9001 CERTIFIED........................................................ 9 REGULAR MAINTENANCE ITEMS................................................................... 9 SERIAL NUMBER LOCATIONS..................................................................... 10 Loader Serial Number.................................................................... 10 Engine Serial Number.................................................................... 10 DELIVERY REPORT............................................................................. 10 LOADER IDENTIFICATION....................................................................... 11 FEATURES, ACCESSORIES AND ATTACHMENTS....................................................... 12 Standard Items.......................................................................... 12 Options And Accessories................................................................. 12 Buckets Available....................................................................... 13 Attachments............................................................................. 13 High-Flow Attachments................................................................... 13 Special Applications Kit................................................................ 14 Special Applications Kit Inspection And Maintenance..................................... 14 Forestry Door And Window Kit............................................................ 15 Forestry Door And Window Kit Inspection And Maintenance................................. 15 SAFETY AND TRAINING RESOURCES................................................................... 17 SAFETY INSTRUCTIONS......................................................................... 19 Before Operation........................................................................ 19 Safe Operation Is The Operator’s Responsibility......................................... 20 Safe Operation Needs A Qualified Operator............................................... 20 Avoid Silica Dust....................................................................... 21 FIRE PREVENTION............................................................................. 21 Maintenance............................................................................. 21 Operation............................................................................... 21 Electrical.............................................................................. 21 Hydraulic System........................................................................ 22 Fueling................................................................................. 22 Starting................................................................................ 22 Spark Arrester Exhaust System........................................................... 22 Welding And Grinding.................................................................... 22 Fire Extinguishers...................................................................... 22 PUBLICATIONS AND TRAINING RESOURCES......................................................... 23 MACHINE SIGNS (DECALS)...................................................................... 24 Pictorial Only Safety Signs............................................................. 27 OPERATING INSTRUCTIONS.......................................................................... 29 INSTRUMENT PANEL IDENTIFICATION............................................................. 33 Overview................................................................................ 33 Left Panel (Earlier Models)............................................................. 34 Left Panel (Later Models)............................................................... 36 Display Screen.......................................................................... 38 Right Panel (Standard Key Panel)........................................................ 39 Right Panel (Keyless Start Panel)....................................................... 40 Right Panel (Deluxe Instrumentation Panel).............................................. 41 Left Switch Panel....................................................................... 43 Right Switch Panel...................................................................... 43 Left Side Lower Panel................................................................... 44 Right Side Lower Panel.................................................................. 44 Radio................................................................................... 45 CONTROL IDENTIFICATION...................................................................... 47 Standard Controls....................................................................... 47 Advanced Control System (ACS)........................................................... 48 Selectable Joystick Controls (SJC)...................................................... 49 OPERATOR CAB................................................................................ 50 Description............................................................................. 50 Side Windows............................................................................ 50 Door Operation.......................................................................... 50 Front Wiper............................................................................. 51 Cab Light............................................................................... 51 SEAT BAR RESTRAINT SYSTEM................................................................... 52 Operation............................................................................... 52 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)..................................................... 53 Operation............................................................................... 53 LIFT ARM BYPASS CONTROL..................................................................... 54 Operation............................................................................... 54 PARKING BRAKE............................................................................... 54 Operation............................................................................... 54 TRACTION LOCK OVERRIDE...................................................................... 55 Operation............................................................................... 55 ENGINE SPEED CONTROL........................................................................ 55 Operation............................................................................... 55 EMERGENCY EXIT.............................................................................. 56 Rear Window Identification.............................................................. 56 Rear Window Removal (Latches)........................................................... 56 Rear Window Removal (Rubber Cord)....................................................... 56 External Access (Rear Window With Latches).............................................. 57 External Access (Rear Window With Rubber Cord).......................................... 57 Front Door.............................................................................. 57 BACK-UP ALARM SYSTEM........................................................................ 59 Description............................................................................. 59 Operation............................................................................... 59 DRIVING AND STEERING THE LOADER............................................................. 60 Available Control Configurations........................................................ 60 Operation (Standard And ACS)............................................................ 60 Operation (SJC) In ‘ISO’ Control Pattern................................................ 61 Operation (SJC) In ‘H’ Control Pattern.................................................. 62 STOPPING THE LOADER......................................................................... 62 Using The Control Levers Or Joysticks................................................... 62 TWO-SPEED CONTROL........................................................................... 63 Description............................................................................. 63 Operation (Standard And ACS) (If Equipped).............................................. 63 Operation (SJC) (If Equipped)........................................................... 63 SPEED MANAGEMENT............................................................................ 64 Operation............................................................................... 64 Changing The Factory Default Setting.................................................... 65 DRIVE RESPONSE.............................................................................. 66 Description............................................................................. 66 Operation............................................................................... 66 STEERING DRIFT COMPENSATION................................................................. 68 Description............................................................................. 68 Operation............................................................................... 68 LIFT AND TILT COMPENSATION.................................................................. 70 Description............................................................................. 70 Operation............................................................................... 70 Operation (ACS)......................................................................... 71 Operation (SJC)......................................................................... 72 HYDRAULIC CONTROLS.......................................................................... 73 Description............................................................................. 73 Standard Controls (Also ACS In FOOT Pedal Mode)......................................... 73 Advanced Control System (ACS) In HAND Control Mode...................................... 74 Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern............................. 74 Selectable Joystick Controls (SJC) In ‘H’ Control Pattern............................... 75 Hydraulic Bucket Positioning............................................................ 75 FRONT Auxiliary Hydraulics Operation.................................................... 76 FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW).................................. 77 FRONT Auxiliary Hydraulics Operation (REVERSE CONTINUOUS FLOW).......................... 77 REAR Auxiliary Hydraulics Operation..................................................... 78 High-Flow Hydraulics Operation.......................................................... 79 Quick Couplers.......................................................................... 79 Relieve Auxiliary Hydraulic Pressure (Loader And Attachment)............................ 80 ATTACHMENT CONTROL DEVICE (ACD)............................................................. 81 Description............................................................................. 81 DAILY INSPECTION............................................................................ 82 Daily Inspection And Maintenance........................................................ 82 PRE-STARTING PROCEDURE...................................................................... 84 Entering The Loader..................................................................... 84 Operation & Maintenance Manual And Operator’s Handbook Locations........................ 84 Seat Adjustment......................................................................... 85 Joystick Position Adjustment............................................................ 86 Seat Belt Adjustment.................................................................... 87 Seat Bar................................................................................ 87 STARTING THE ENGINE......................................................................... 88 Standard Key Panel...................................................................... 88 Keyless Start Panel..................................................................... 90 Deluxe Instrumentation Panel............................................................ 92 Cold Temperature Starting............................................................... 94 Warming The Hydraulic / Hydrostatic System.............................................. 94 MONITORING THE DISPLAY PANELS............................................................... 95 Left Panel.............................................................................. 95 Warning And Shutdown.................................................................... 95 STOPPING THE ENGINE AND LEAVING THE LOADER.................................................. 96 Procedure............................................................................... 96 COUNTERWEIGHTS.............................................................................. 97 Description............................................................................. 97 Effect On The Loader And Loader Operation............................................... 97 When To Consider Using Counterweights................................................... 97 When To Consider Removing Counterweights................................................ 97 Accessories That Affect Machine Weight.................................................. 97 ATTACHMENTS................................................................................. 98 Choosing The Correct Bucket............................................................. 98 Pallet Fork............................................................................. 98 Installing And Removing The Attachment (Hand Lever Bob-Tach)............................ 99 Installing And Removing The Attachment (Power Bob-Tach).................................101 TRACK UNDERCARRIAGE SYSTEM..................................................................106 Introduction............................................................................106 Compact Track Loader Operating And Maintenance Tips.....................................106 OPERATING PROCEDURE.........................................................................108 Inspect The Work Area...................................................................108 Basic Operating Instructions............................................................108 Driving On Public Roads.................................................................108 Operating With A Full Bucket............................................................109 Operating With An Empty Bucket..........................................................109 Filling And Emptying The Bucket (Foot Pedals)...........................................110 Leveling The Ground Using Float (Foot Pedals)...........................................111 Digging And Filling A Hole (Foot Pedals)................................................112 Filling And Emptying The Bucket (ACS - Handles, SJC - ‘H’ Pattern)......................113 Leveling The Ground Using Float (ACS - Handles, SJC - ‘H’ Pattern)......................114 Digging And Filling A Hole (ACS - Handles, SJC - ‘H’ Pattern)...........................115 Filling And Emptying The Bucket (SJC - ‘ISO’ Pattern)...................................116 Leveling The Ground Using Float (SJC - ‘ISO’ Pattern)...................................117 Digging And Filling A Hole (SJC - ‘ISO’ Pattern)........................................118 TOWING THE LOADER...........................................................................119 Procedure...............................................................................119 LIFTING THE LOADER..........................................................................119 Single-Point Lift.......................................................................119 Four-Point Lift.........................................................................120 TRANSPORTING THE LOADER ON A TRAILER........................................................121 Loading And Unloading...................................................................121 Fastening...............................................................................121 PREVENTIVE MAINTENANCE..........................................................................123 MAINTENANCE SAFETY..........................................................................127 SERVICE SCHEDULE............................................................................129 Chart...................................................................................129 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™).....................................................130 Inspecting The BICS™ (Engine STOPPED - Key ON)..........................................130 Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED - Key ON)....130 Inspecting The Seat Bar Sensor (Engine RUNNING).........................................130 Inspecting The Traction Lock And Parking Brake (Engine RUNNING).........................130 Inspecting The Lift Arm Bypass Control..................................................130 Inspecting Deactivation Of Lift And Tilt Functions (ACS And SJC)........................130 SEAT BAR RESTRAINT SYSTEM...................................................................131 Description.............................................................................131 Inspecting..............................................................................131 Maintaining.............................................................................131 SEAT BELT...................................................................................132 Inspection And Maintenance..............................................................132 LIFT ARM SUPPORT DEVICE.....................................................................133 Installing..............................................................................133 Removing................................................................................134 BACK-UP ALARM SYSTEM........................................................................135 Description.............................................................................135 Inspecting..............................................................................135 Adjusting Switch Position...............................................................136 OPERATOR CAB................................................................................137 Description.............................................................................137 Raising.................................................................................137 Lowering................................................................................138 Cab Door Sensor.........................................................................139 REAR DOOR (TAILGATE)........................................................................140 Opening And Closing.....................................................................140 Adjusting...............................................................................140 REAR GRILLE.................................................................................141 Identification..........................................................................141 Lockable Handle Rear Grille.............................................................142 Clamping Knob Rear Grille...............................................................143 Slide In Rear Grille....................................................................144 HEATING, VENTILATION AND AIR CONDITIONING (HVAC)............................................146 Cleaning And Maintenance................................................................146 Filters.................................................................................146 Evaporator / Heater Coil................................................................147 Condenser...............................................................................149 Air Conditioning Lubrication............................................................149 Troubleshooting.........................................................................149 AIR CLEANER SERVICE.........................................................................149 Replacing Filter Elements...............................................................149 FUEL SYSTEM.................................................................................151 Fuel Specifications.....................................................................151 Biodiesel Blend Fuel....................................................................151 Filling The Fuel Tank...................................................................152 Fuel Filter.............................................................................153 Removing Air From The Fuel System.......................................................153 ENGINE LUBRICATION SYSTEM...................................................................154 Checking And Adding Engine Oil..........................................................154 Engine Oil Chart........................................................................154 Removing And Replacing Oil And Filter...................................................155 ENGINE COOLING SYSTEM.......................................................................157 Maintenance Platform....................................................................157 Cooling System Identification...........................................................157 Cleaning (Earlier Models)...............................................................158 Cleaning (Later Models).................................................................160 Checking Level..........................................................................162 Removing And Replacing Coolant..........................................................162 ELECTRICAL SYSTEM...........................................................................163 Description.............................................................................163 Fuse And Relay Location / Identification................................................163 Battery Maintenance.....................................................................166 Using A Booster Battery (Jump Starting).................................................167 Removing And Installing Battery.........................................................168 HYDRAULIC / HYDROSTATIC SYSTEM..............................................................169 Checking And Adding Fluid...............................................................169 Hydraulic / Hydrostatic Fluid Chart.....................................................169 Removing And Replacing Hydraulic Fluid..................................................170 Hydraulic / Hydrostatic Filter Identification...........................................172 Removing And Replacing Hydraulic / Hydrostatic Filter (Hex Head Filter Cap).............173 Removing And Replacing Hydraulic / Hydrostatic Filter (Square Head Filter Cap)..........174 Removing And Replacing Hydraulic / Hydrostatic Filter (Bolt-on Filter Cap)..............175 Removing And Replacing Hydraulic Charge Filter..........................................176 Breather Cap............................................................................178 SPARK ARRESTER MUFFLER......................................................................179 Cleaning Procedure......................................................................179 TRACK TENSION...............................................................................180 Description.............................................................................180 Checking (Solid-Mounted Undercarriage)..................................................181 Adjusting (Solid-Mounted Undercarriage).................................................182 Checking (Roller Suspension Undercarriage)..............................................183 Adjusting (Roller Suspension Undercarriage).............................................184 HYDROSTATIC DRIVE MOTOR.....................................................................185 Removing And Replacing Oil..............................................................185 TRACK SPROCKET MAINTENANCE..................................................................185 Tightening Procedure....................................................................185 ALTERNATOR BELT.............................................................................186 Belt Adjustment.........................................................................186 Belt Replacement........................................................................186 AIR CONDITIONING BELT.......................................................................188 Belt Adjustment.........................................................................188 Belt Replacement........................................................................188 DRIVE BELT..................................................................................189 Belt Adjustment.........................................................................189 Stop Adjustment.........................................................................189 Belt Replacement........................................................................190 LUBRICATING THE LOADER......................................................................192 Lubrication Locations...................................................................192 TRACK ROLLER AND IDLER LUBRICATION..........................................................195 Procedure...............................................................................195 PIVOT PINS..................................................................................195 Inspection And Maintenance..............................................................195 BOB-TACH (HAND LEVER).......................................................................196 Inspection And Maintenance..............................................................196 BOB-TACH (POWER)............................................................................197 Inspection And Maintenance..............................................................197 LOADER STORAGE AND RETURN TO SERVICE........................................................198 Storage.................................................................................198 Return To Service.......................................................................198 SYSTEM SETUP AND ANALYSIS.......................................................................199 DIAGNOSTIC SERVICE CODES....................................................................201 Viewing Service Codes...................................................................201 Service Codes List......................................................................202 CONTROL PANEL SETUP.........................................................................208 Right Panel Setup (Deluxe Instrumentation Panel)........................................208 PASSWORD SETUP (KEYLESS START PANEL)........................................................211 Password Description....................................................................211 Changing The Owner Password.............................................................211 Password Lockout Feature................................................................211 PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL)...............................................212 Password Description....................................................................212 Changing The Owner Password.............................................................212 Changing The User Passwords.............................................................213 Password Lockout Feature................................................................213 MAINTENANCE CLOCK...........................................................................214 Description.............................................................................214 Setup...................................................................................214 Reset...................................................................................214 MACHINE SIGN TRANSLATIONS.......................................................................215 MACHINE SIGN TRANSLATIONS...................................................................217 Service Schedule (7242070)..............................................................217 Warning (7167993).......................................................................220 Warning (7169291).......................................................................220 Danger (7167989)........................................................................220 Danger (7167990)........................................................................220 Danger (7167988)........................................................................221 Warning (7168114).......................................................................221 Warning (7167994).......................................................................222 Warning (7168140).......................................................................223 Warning (7168142).......................................................................223 Warning (7168138).......................................................................224 Warning (7167996).......................................................................225 Warning (6737189).......................................................................225 Warning (7184346).......................................................................226 Danger (7170355)........................................................................226 Lift Arm Support Device (7253013).......................................................227 Warning (7168024).......................................................................228 Warning (7142141).......................................................................229 Warning (7168019).......................................................................230 SPECIFICATIONS..................................................................................231 (T650) LOADER SPECIFICATIONS................................................................233 Machine Dimensions......................................................................233 Performance.............................................................................234 Engine..................................................................................234 Drive System............................................................................234 Controls................................................................................235 Hydraulic System........................................................................235 Electrical System.......................................................................236 Capacities..............................................................................236 Tracks..................................................................................236 Ground Pressure.........................................................................236 WARRANTY........................................................................................237 WARRANTY....................................................................................239 ALPHABETICAL INDEX..............................................................................241
Customer Support: [email protected]
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.V
