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Bobcat T650 Compact Track Loader Operation & Maintenance Manual SN A3P020001 – A3P021699 – PDF DOWNLOAD
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Bobcat T650 Compact Track Loader Operation & Maintenance Manual SN A3P020001 – A3P021699 – PDF DOWNLOAD
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Description
Bobcat T650 Compact Track Loader Operation & Maintenance Manual SN A3P020001 – A3P021699 – PDF DOWNLOAD
FILE DETAILS:
Bobcat T650 Compact Track Loader Operation & Maintenance Manual SN A3P020001 – A3P021699 – PDF DOWNLOAD
Language : English
Pages : 226
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Bobcat T650 Compact Track Loader Operation & Maintenance Manual SN A3P020001 – A3P021699 – PDF DOWNLOAD
FOREWORD:
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your loader.
SAFETY INSTRUCTIONS:
Before Operation:
- Carefully follow the operating and maintenance instructions in this manual.
- The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
- The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
- The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.
The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:
• The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
• The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
• Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
• An Operator’s Handbook is fastened to the operator cab of the loader. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
The dealer and owner / operator review the recommended uses of the product when delivered. If the owner / operator will be using the machine for a different application(s) he or she must ask the dealer for recommendations on the new use.
TABLE OF CONTENTS:
Bobcat T650 Compact Track Loader Operation & Maintenance Manual SN A3P020001 – A3P021699 – PDF DOWNLOAD
OPERATOR SAFETY WARNINGS................................................................................ 2 CONTENTS................................................................................................ 3 FOREWORD................................................................................................ 4 BOBCAT COMPANY IS IS0 9001 CERTIFIED................................................................ 5 REGULAR MAINTENANCE ITEMS........................................................................... 5 SERIAL NUMBER LOCATIONS............................................................................. 6 Loader Serial Number............................................................................ 6 Engine Serial Number............................................................................ 6 DELIVERY REPORT..................................................................................... 6 LOADER IDENTIFICATION............................................................................... 7 FEATURES, ACCESSORIES AND ATTACHMENTS............................................................... 8 Standard Items.................................................................................. 8 Options And Accessories......................................................................... 8 Buckets Available............................................................................... 9 Attachments..................................................................................... 9 High-Flow Attachments........................................................................... 9 Special Applications Kit........................................................................ 10 Special Applications Kit Inspection And Maintenance............................................. 10 Forestry Door And Window Kit.................................................................... 11 Forestry Door And Window Kit Inspection And Maintenance......................................... 11 SAFETY AND TRAINING RESOURCES........................................................................... 12 SAFETY INSTRUCTIONS................................................................................. 13 Before Operation................................................................................ 13 Safe Operation Is The Operator’s Responsibility................................................. 14 Safe Operation Needs A Qualified Operator....................................................... 14 Avoid Silica Dust............................................................................... 15 FIRE PREVENTION..................................................................................... 15 Maintenance..................................................................................... 15 Operation....................................................................................... 15 Electrical...................................................................................... 15 Hydraulic System................................................................................ 16 Fueling......................................................................................... 16 Starting........................................................................................ 16 Spark Arrester Exhaust System................................................................... 16 Welding And Grinding............................................................................ 16 Fire Extinguishers.............................................................................. 16 PUBLICATIONS AND TRAINING RESOURCES................................................................. 17 MACHINE SIGNS (DECALS).............................................................................. 18 Pictorial Only Safety Signs..................................................................... 20 OPERATING INSTRUCTIONS.................................................................................. 22 INTENDED USE........................................................................................ 26 INSTRUMENT PANEL IDENTIFICATION..................................................................... 27 Overview........................................................................................ 27 Left Panel...................................................................................... 28 Display Screen.................................................................................. 30 Right Panel (Standard Key Panel)................................................................ 31 Right Panel (Keyless Start Panel)............................................................... 32 Right Panel (Deluxe Instrumentation Panel)...................................................... 33 Left Switch Panel............................................................................... 35 Right Switch Panel.............................................................................. 35 Left Side Lower Panel........................................................................... 36 Right Side Lower Panel.......................................................................... 36 Radio........................................................................................... 37 Rear View Camera System......................................................................... 39 CONTROL IDENTIFICATION.............................................................................. 41 Standard Controls............................................................................... 41 Advanced Control System (ACS)................................................................... 42 Advanced Hand Controls (AHC).................................................................... 43 Selectable Joystick Controls (SJC).............................................................. 44 OPERATOR CAB........................................................................................ 45 Description..................................................................................... 45 Side Windows.................................................................................... 45 Door Operation.................................................................................. 45 Front Wiper..................................................................................... 46 Cab Light....................................................................................... 46 SEAT BAR RESTRAINT SYSTEM........................................................................... 47 Operation....................................................................................... 47 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)............................................................. 48 Operation....................................................................................... 48 LIFT ARM BYPASS CONTROL............................................................................. 49 Operation....................................................................................... 49 PARKING BRAKE....................................................................................... 49 Operation....................................................................................... 49 TRACTION LOCK OVERRIDE.............................................................................. 50 Operation....................................................................................... 50 ENGINE SPEED CONTROL................................................................................ 50 Operation....................................................................................... 50 EMERGENCY EXIT...................................................................................... 51 Rear Window Identification...................................................................... 51 Rear Window Removal (Latches)................................................................... 51 Rear Window Removal (Rubber Cord)............................................................... 51 External Access (Rear Window With Latches)...................................................... 52 External Access (Rear Window With Rubber Cord).................................................. 52 Front Door...................................................................................... 52 BACK-UP ALARM SYSTEM................................................................................ 54 Description..................................................................................... 54 Operation....................................................................................... 54 DRIVING AND STEERING THE LOADER..................................................................... 55 Available Control Configurations................................................................ 55 Operation (Standard, ACS, And AHC).............................................................. 55 Operation (SJC) In ‘ISO’ Control Pattern........................................................ 56 Operation (SJC) In ‘H’ Control Pattern.......................................................... 57 STOPPING THE LOADER................................................................................. 57 Using The Control Levers Or Joysticks........................................................... 57 TWO-SPEED CONTROL................................................................................... 58 Description..................................................................................... 58 Operation (Standard, ACS, And AHC) (If Equipped)................................................ 58 Operation (SJC) (If Equipped)................................................................... 58 SPEED MANAGEMENT.................................................................................... 59 Operation....................................................................................... 59 Changing The Factory Default Setting............................................................ 60 DRIVE RESPONSE...................................................................................... 61 Description..................................................................................... 61 Operation....................................................................................... 61 STEERING DRIFT COMPENSATION......................................................................... 63 Description..................................................................................... 63 Operation....................................................................................... 63 LIFT AND TILT COMPENSATION.......................................................................... 65 Description..................................................................................... 65 Operation....................................................................................... 65 Operation (ACS And AHC)......................................................................... 66 Operation (SJC)................................................................................. 67 HYDRAULIC CONTROLS.................................................................................. 68 Description..................................................................................... 68 Standard Controls (Also ACS In FOOT Pedal Mode)................................................. 68 Advanced Control System (ACS) In HAND Control Mode And Advanced Hand Controls (AHC)............. 69 Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern..................................... 69 Selectable Joystick Controls (SJC) In ‘H’ Control Pattern....................................... 70 Hydraulic Bucket Positioning.................................................................... 70 Automatic Ride Control.......................................................................... 71 Reversing Fan................................................................................... 72 FRONT Auxiliary Hydraulics Operation............................................................ 73 FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW).......................................... 74 FRONT Auxiliary Hydraulics Operation (REVERSE CONTINUOUS FLOW).................................. 74 REAR Auxiliary Hydraulics Operation............................................................. 75 High-Flow Hydraulics Operation.................................................................. 76 Quick Couplers.................................................................................. 77 Quick Coupler Troubleshooting................................................................... 77 Relieve Auxiliary Hydraulic Pressure (Loader And Attachment).................................... 78 ATTACHMENT CONTROL DEVICE (ACD)..................................................................... 79 Description..................................................................................... 79 DAILY INSPECTION.................................................................................... 80 Daily Inspection And Maintenance................................................................ 80 PRE-STARTING PROCEDURE.............................................................................. 82 Entering The Loader............................................................................. 82 Operation & Maintenance Manual And Operator’s Handbook Locations................................ 82 Seat Adjustment................................................................................. 83 Joystick Position Adjustment.................................................................... 85 Seat Belt Adjustment............................................................................ 86 Seat Bar........................................................................................ 86 STARTING THE ENGINE................................................................................. 87 Standard Key Panel.............................................................................. 87 Keyless Start Panel............................................................................. 89 Deluxe Instrumentation Panel.................................................................... 91 Cold Temperature Starting....................................................................... 93 Warming The Hydraulic / Hydrostatic System...................................................... 93 MONITORING THE DISPLAY PANELS....................................................................... 94 Left Panel...................................................................................... 94 Warning And Shutdown............................................................................ 94 STOPPING THE ENGINE AND LEAVING THE LOADER.......................................................... 95 Procedure....................................................................................... 95 COUNTERWEIGHTS...................................................................................... 96 Description..................................................................................... 96 Effect On The Loader And Loader Operation....................................................... 96 When To Consider Using Counterweights........................................................... 96 When To Consider Removing Counterweights........................................................ 96 Accessories That Affect Machine Weight.......................................................... 96 ATTACHMENTS......................................................................................... 97 Choosing The Correct Bucket..................................................................... 97 Pallet Fork..................................................................................... 97 Installing And Removing The Attachment (Hand Lever Bob-Tach).................................... 98 Installing And Removing The Attachment (Power Bob-Tach).........................................100 TRACK UNDERCARRIAGE SYSTEM..........................................................................105 Introduction....................................................................................105 Compact Track Loader Operating And Maintenance Tips.............................................105 OPERATING PROCEDURE.................................................................................107 Inspect The Work Area...........................................................................107 Basic Operating Instructions....................................................................107 Driving On Public Roads.........................................................................107 Operating With A Full Bucket....................................................................108 Operating With An Empty Bucket..................................................................108 TOWING THE LOADER...................................................................................109 Procedure.......................................................................................109 LIFTING THE LOADER..................................................................................109 Single-Point Lift...............................................................................109 Four-Point Lift.................................................................................110 TRANSPORTING THE LOADER ON A TRAILER................................................................111 Loading And Unloading...........................................................................111 Fastening.......................................................................................111 PREVENTIVE MAINTENANCE..................................................................................112 SERVICE SCHEDULE....................................................................................117 Chart...........................................................................................117 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™).............................................................118 Inspecting The BICS™ (Engine STOPPED - Key ON)..................................................118 Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED - Key ON)............118 Inspecting The Seat Bar Sensor (Engine RUNNING).................................................118 Inspecting The Traction Lock And Parking Brake (Engine RUNNING).................................118 Inspecting The Lift Arm Bypass Control..........................................................118 Inspecting Deactivation Of Lift And Tilt Functions (ACS, AHC, And SJC)..........................118 SEAT BAR RESTRAINT SYSTEM...........................................................................119 Description.....................................................................................119 Inspecting......................................................................................119 Maintaining.....................................................................................120 SEAT BELT...........................................................................................121 Inspection And Maintenance......................................................................121 LIFT ARM SUPPORT DEVICE.............................................................................122 Installing......................................................................................122 Removing........................................................................................123 BACK-UP ALARM SYSTEM................................................................................124 Description.....................................................................................124 Inspecting......................................................................................124 Adjusting Switch Position.......................................................................125 OPERATOR CAB........................................................................................126 Description.....................................................................................126 Raising.........................................................................................126 Lowering........................................................................................127 Cab Door Sensor.................................................................................128 REAR DOOR (TAILGATE)................................................................................129 Opening And Closing.............................................................................129 Adjusting.......................................................................................129 REAR GRILLE.........................................................................................130 Identification..................................................................................130 Lockable Handle Rear Grille.....................................................................131 Clamping Knob Rear Grille.......................................................................132 Slide In Rear Grille............................................................................133 HEATING, VENTILATION AND AIR CONDITIONING (HVAC)....................................................135 Cleaning And Maintenance........................................................................135 Filters.........................................................................................135 Evaporator / Heater Coil........................................................................136 Condenser.......................................................................................137 Air Conditioning Lubrication....................................................................137 Troubleshooting.................................................................................137 AIR CLEANER SERVICE.................................................................................138 Replacing Filter Elements.......................................................................138 FUEL SYSTEM.........................................................................................140 Fuel Specifications.............................................................................140 Biodiesel Blend Fuel............................................................................140 Filling The Fuel Tank...........................................................................141 Fuel Filter.....................................................................................142 Removing Air From The Fuel System...............................................................142 ENGINE LUBRICATION SYSTEM...........................................................................143 Checking And Adding Engine Oil..................................................................143 Engine Oil Chart................................................................................143 Removing And Replacing Oil And Filter...........................................................144 ENGINE COOLING SYSTEM...............................................................................146 Maintenance Platform............................................................................146 Cooling System Identification...................................................................146 Cleaning (Earlier Models).......................................................................147 Cleaning (Later Models).........................................................................149 Checking Level..................................................................................151 Removing And Replacing Coolant..................................................................151 ELECTRICAL SYSTEM...................................................................................152 Description.....................................................................................152 Fuse And Relay Location / Identification........................................................152 Battery Maintenance.............................................................................156 Maintaining Battery Charge Level................................................................156 Battery Service During Machine Storage..........................................................156 Battery Testing.................................................................................157 Battery Charging................................................................................157 Using A Booster Battery (Jump Starting).........................................................158 Removing And Installing Battery.................................................................159 HYDRAULIC / HYDROSTATIC SYSTEM......................................................................160 Checking And Adding Fluid.......................................................................160 Hydraulic / Hydrostatic Fluid Chart.............................................................160 Removing And Replacing Hydraulic Fluid..........................................................161 Hydraulic / Hydrostatic Filter Identification...................................................163 Removing And Replacing Hydraulic / Hydrostatic Filter (Hex Head Filter Cap).....................164 Removing And Replacing Hydraulic / Hydrostatic Filter (Square Head Filter Cap)..................165 Removing And Replacing Hydraulic / Hydrostatic Filter (Bolt-on Filter Cap)......................166 Removing And Replacing Hydraulic Charge Filter..................................................167 Breather Cap....................................................................................169 SPARK ARRESTER MUFFLER..............................................................................170 Cleaning Procedure..............................................................................170 TRACK TENSION.......................................................................................171 Description.....................................................................................171 Checking (Solid-Mounted Undercarriage)..........................................................172 Adjusting (Solid-Mounted Undercarriage) (Earlier Models With Two Track Tension Fittings)........173 Adjusting (Solid-Mounted Undercarriage) (Later Models With One Track Tension Fitting)...........174 Checking (Roller Suspension Undercarriage)......................................................175 Adjusting (Roller Suspension Undercarriage) (Earlier Models With Two Track Tension Fittings)....176 Adjusting (Roller Suspension Undercarriage) (Later Models With One Track Tension Fitting).......177 HYDROSTATIC DRIVE MOTOR.............................................................................178 Removing And Replacing Fluid....................................................................178 TRACK SPROCKET MAINTENANCE..........................................................................179 Tightening Procedure............................................................................179 ALTERNATOR BELT.....................................................................................180 Belt Adjustment.................................................................................180 Belt Replacement................................................................................180 AIR CONDITIONING BELT...............................................................................181 Belt Adjustment.................................................................................181 Belt Replacement................................................................................181 DRIVE BELT..........................................................................................182 Belt Adjustment.................................................................................182 Stop Adjustment.................................................................................182 Belt Replacement................................................................................183 AUTOMATIC RIDE CONTROL ACCUMULATOR..................................................................185 Checking Accumulator Charge.....................................................................185 LUBRICATING THE LOADER..............................................................................186 Lubrication Locations...........................................................................186 TRACK ROLLER AND IDLER LUBRICATION..................................................................189 Procedure.......................................................................................189 PIVOT PINS..........................................................................................189 Inspection And Maintenance......................................................................189 BOB-TACH (HAND LEVER)...............................................................................190 Inspection And Maintenance......................................................................190 BOB-TACH (POWER)....................................................................................191 Inspection And Maintenance......................................................................191 LOADER STORAGE AND RETURN TO SERVICE................................................................192 Storage.........................................................................................192 Return To Service...............................................................................192 SYSTEM SETUP AND ANALYSIS...............................................................................193 DIAGNOSTIC SERVICE CODES............................................................................194 Viewing Service Codes...........................................................................194 Service Codes List..............................................................................195 CONTROL PANEL SETUP.................................................................................201 Right Panel Setup (Deluxe Instrumentation Panel)................................................201 PASSWORD SETUP (KEYLESS START PANEL)................................................................205 Password Description............................................................................205 Changing The Owner Password.....................................................................205 Password Lockout Feature........................................................................205 PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL).......................................................206 Password Description............................................................................206 Changing The Owner Password.....................................................................206 Changing The User Passwords.....................................................................207 Password Lockout Feature........................................................................207 MAINTENANCE CLOCK...................................................................................208 Description.....................................................................................208 Setup...........................................................................................209 Reset...........................................................................................209 SPECIFICATIONS..........................................................................................210 MACHINE IDENTIFICATION..............................................................................211 Models With Six Or Eight Track Sprocket Nuts....................................................211 Models With Sixteen Track Sprocket Bolts........................................................211 LOADER SPECIFICATIONS FOR MACHINES WITH SIX OR EIGHT TRACK SPROCKET NUTS............................212 Machine Dimensions..............................................................................212 Performance.....................................................................................213 Engine..........................................................................................213 Drive System....................................................................................213 Controls........................................................................................214 Hydraulic System................................................................................214 Electrical System...............................................................................215 Capacities......................................................................................215 Tracks..........................................................................................215 Ground Pressure.................................................................................215 LOADER SPECIFICATIONS FOR MACHINES WITH SIXTEEN TRACK SPROCKET BOLTS................................216 Machine Dimensions..............................................................................216 Performance.....................................................................................217 Engine..........................................................................................217 Drive System....................................................................................217 Controls........................................................................................218 Hydraulic System................................................................................218 Electrical System...............................................................................219 Capacities......................................................................................219 Tracks..........................................................................................219 Ground Pressure.................................................................................219 WARRANTY................................................................................................220 WARRANTY............................................................................................221 ALPHABETICAL INDEX......................................................................................222
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