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Bobcat T650 Compact Track Loader Operation & Maintenance Manual SN A3P021700 & Above – PDF DOWNLOAD
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Bobcat T650 Compact Track Loader Operation & Maintenance Manual SN A3P021700 & Above – PDF DOWNLOAD
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Description
Bobcat T650 Compact Track Loader Operation & Maintenance Manual SN A3P021700 & Above – PDF DOWNLOAD
FILE DETAILS:
Bobcat T650 Compact Track Loader Operation & Maintenance Manual SN A3P021700 & Above – PDF DOWNLOAD
Language : English
Pages : 246
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Bobcat T650 Compact Track Loader Operation & Maintenance Manual SN A3P021700 & Above – PDF DOWNLOAD
FOREWORD:
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation
and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE
MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer.
This manual may illustrate options and accessories not installed on your loader.
SAFETY INSTRUCTIONS:
Before Operation:
- Carefully follow the operating and maintenance instructions in this manual.
- The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.
- This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
- The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
- The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.
The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:
• The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
• The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
• Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
• An Operator’s Handbook is fastened to the operator cab of the loader. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
• The AEM Safety Manual delivered with the machine gives general safety information.
• The Skid-Steer Loader Operating Training Course is available through your Bobcat dealer. This course is intended to provide rules and practices of correct operation of the Bobcat loader. The course is available in English and Spanish versions.
• Service Safety Training Courses are available from your Bobcat dealer. They provide information for safe and correct service procedures.
TABLE OF CONTENTS:
Bobcat T650 Compact Track Loader Operation & Maintenance Manual SN A3P021700 & Above – PDF DOWNLOAD
OPERATOR SAFETY WARNINGS................................................................................ 2 CONTENTS................................................................................................ 3 FOREWORD................................................................................................ 4 BOBCAT COMPANY IS IS0 9001 CERTIFIED................................................................ 5 REGULAR MAINTENANCE ITEMS........................................................................... 5 SERIAL NUMBER LOCATIONS............................................................................. 6 Loader Serial Number............................................................................ 6 Engine Serial Number............................................................................ 6 DELIVERY REPORT..................................................................................... 6 LOADER IDENTIFICATION............................................................................... 7 FEATURES, ACCESSORIES AND ATTACHMENTS............................................................... 8 Standard Items.................................................................................. 8 Options And Accessories......................................................................... 8 Buckets Available............................................................................... 9 Attachments..................................................................................... 9 High-Flow Attachments........................................................................... 9 Special Applications Kit........................................................................ 10 Special Applications Kit Inspection And Maintenance............................................. 10 Forestry Door And Window Kit.................................................................... 11 Forestry Door And Window Kit Inspection And Maintenance......................................... 11 SAFETY AND TRAINING RESOURCES........................................................................... 12 SAFETY INSTRUCTIONS................................................................................. 13 Before Operation................................................................................ 13 Safe Operation Is The Operator’s Responsibility................................................. 14 Safe Operation Needs A Qualified Operator....................................................... 14 Avoid Silica Dust............................................................................... 15 FIRE PREVENTION..................................................................................... 15 Maintenance..................................................................................... 15 Operation....................................................................................... 15 Electrical...................................................................................... 15 Hydraulic System................................................................................ 16 Fueling......................................................................................... 16 Starting........................................................................................ 16 Spark Arrester Exhaust System................................................................... 16 Welding And Grinding............................................................................ 16 Fire Extinguishers.............................................................................. 16 PUBLICATIONS AND TRAINING RESOURCES................................................................. 17 MACHINE SIGNS (DECALS).............................................................................. 18 Pictorial Only Safety Signs..................................................................... 20 OPERATING INSTRUCTIONS.................................................................................. 22 INTENDED USE........................................................................................ 26 INSTRUMENT PANEL IDENTIFICATION..................................................................... 27 Overview........................................................................................ 27 Left Panel (Earlier Models)..................................................................... 28 Left Panel (Later Models)....................................................................... 30 Display Screen.................................................................................. 32 Right Panel (Standard Key Panel)................................................................ 33 Right Panel (Keyless Start Panel)............................................................... 34 Right Panel (Deluxe Instrumentation Panel)...................................................... 35 Left Switch Panel............................................................................... 37 Right Switch Panel.............................................................................. 37 Left Side Lower Panel........................................................................... 38 Right Side Lower Panel.......................................................................... 38 Radio........................................................................................... 39 Rear View Camera System......................................................................... 41 CONTROL IDENTIFICATION.............................................................................. 43 Standard Controls............................................................................... 43 Advanced Control System (ACS)................................................................... 44 Selectable Joystick Controls (SJC).............................................................. 45 OPERATOR CAB........................................................................................ 46 Description..................................................................................... 46 Side Windows.................................................................................... 46 Door Operation.................................................................................. 46 Front Wiper..................................................................................... 47 Cab Light....................................................................................... 47 SEAT BAR RESTRAINT SYSTEM........................................................................... 48 Operation....................................................................................... 48 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)............................................................. 49 Operation....................................................................................... 49 LIFT ARM BYPASS CONTROL............................................................................. 50 Operation....................................................................................... 50 PARKING BRAKE....................................................................................... 50 Operation....................................................................................... 50 TRACTION LOCK OVERRIDE.............................................................................. 51 Operation....................................................................................... 51 ENGINE SPEED CONTROL................................................................................ 51 Operation....................................................................................... 51 EMERGENCY EXIT...................................................................................... 52 Rear Window Identification...................................................................... 52 Rear Window Removal (Latches)................................................................... 52 Rear Window Removal (Rubber Cord)............................................................... 52 External Access (Rear Window With Latches)...................................................... 53 External Access (Rear Window With Rubber Cord).................................................. 53 Front Door...................................................................................... 53 BACK-UP ALARM SYSTEM................................................................................ 55 Description..................................................................................... 55 Operation....................................................................................... 55 DRIVING AND STEERING THE LOADER..................................................................... 56 Available Control Configurations................................................................ 56 Operation (Standard And ACS).................................................................... 56 Operation (SJC) In ‘ISO’ Control Pattern........................................................ 57 Operation (SJC) In ‘H’ Control Pattern.......................................................... 58 STOPPING THE LOADER................................................................................. 58 Using The Control Levers Or Joysticks........................................................... 58 TWO-SPEED CONTROL................................................................................... 59 Description..................................................................................... 59 Operation (Standard And ACS) (If Equipped)...................................................... 59 Operation (SJC) (If Equipped)................................................................... 59 SPEED MANAGEMENT.................................................................................... 60 Operation....................................................................................... 60 Changing The Factory Default Setting............................................................ 61 DRIVE RESPONSE...................................................................................... 62 Description..................................................................................... 62 Operation....................................................................................... 62 STEERING DRIFT COMPENSATION......................................................................... 64 Description..................................................................................... 64 Operation....................................................................................... 64 LIFT AND TILT COMPENSATION.......................................................................... 66 Description..................................................................................... 66 Operation....................................................................................... 66 Operation (ACS)................................................................................. 67 Operation (SJC)................................................................................. 68 HYDRAULIC CONTROLS.................................................................................. 69 Description..................................................................................... 69 Standard Controls (Also ACS In FOOT Pedal Mode)................................................. 69 Advanced Control System (ACS) In HAND Control Mode.............................................. 70 Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern..................................... 70 Selectable Joystick Controls (SJC) In ‘H’ Control Pattern....................................... 71 Hydraulic Bucket Positioning.................................................................... 71 Automatic Ride Control.......................................................................... 72 Reversing Fan................................................................................... 73 FRONT Auxiliary Hydraulics Operation............................................................ 74 FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW).......................................... 75 FRONT Auxiliary Hydraulics Operation (REVERSE CONTINUOUS FLOW).................................. 75 REAR Auxiliary Hydraulics Operation............................................................. 76 High-Flow Hydraulics Operation.................................................................. 77 Quick Couplers.................................................................................. 78 Quick Coupler Troubleshooting................................................................... 78 Relieve Auxiliary Hydraulic Pressure (Loader And Attachment).................................... 79 ATTACHMENT CONTROL DEVICE (ACD)..................................................................... 80 Description..................................................................................... 80 DAILY INSPECTION.................................................................................... 81 Daily Inspection And Maintenance................................................................ 81 PRE-STARTING PROCEDURE.............................................................................. 83 Entering The Loader............................................................................. 83 Operation & Maintenance Manual And Operator’s Handbook Locations................................ 83 Seat Adjustment................................................................................. 84 Joystick Position Adjustment.................................................................... 87 Seat Belt Adjustment............................................................................ 88 Seat Bar........................................................................................ 88 STARTING THE ENGINE................................................................................. 89 Standard Key Panel.............................................................................. 89 Keyless Start Panel............................................................................. 91 Deluxe Instrumentation Panel.................................................................... 93 Cold Temperature Starting....................................................................... 95 Warming The Hydraulic / Hydrostatic System...................................................... 95 MONITORING THE DISPLAY PANELS....................................................................... 96 Left Panel...................................................................................... 96 Warning And Shutdown............................................................................ 96 STOPPING THE ENGINE AND LEAVING THE LOADER.......................................................... 97 Procedure....................................................................................... 97 COUNTERWEIGHTS...................................................................................... 98 Description..................................................................................... 98 Effect On The Loader And Loader Operation....................................................... 98 When To Consider Using Counterweights........................................................... 98 When To Consider Removing Counterweights........................................................ 98 Accessories That Affect Machine Weight.......................................................... 98 ATTACHMENTS......................................................................................... 99 Choosing The Correct Bucket..................................................................... 99 Pallet Fork..................................................................................... 99 Installing And Removing The Attachment (Hand Lever Bob-Tach)....................................100 Installing And Removing The Attachment (Power Bob-Tach).........................................102 TRACK UNDERCARRIAGE SYSTEM..........................................................................107 Introduction....................................................................................107 Compact Track Loader Operating And Maintenance Tips.............................................107 OPERATING PROCEDURE.................................................................................109 Inspect The Work Area...........................................................................109 Basic Operating Instructions....................................................................109 Driving On Public Roads.........................................................................109 Operating With A Full Bucket....................................................................110 Operating With An Empty Bucket..................................................................110 TOWING THE LOADER...................................................................................111 Procedure.......................................................................................111 LIFTING THE LOADER..................................................................................111 Single-Point Lift...............................................................................111 Four-Point Lift.................................................................................112 TRANSPORTING THE LOADER ON A TRAILER................................................................113 Loading And Unloading...........................................................................113 Fastening.......................................................................................113 PREVENTIVE MAINTENANCE..................................................................................114 MAINTENANCE SAFETY..................................................................................118 SERVICE SCHEDULE....................................................................................119 Chart...........................................................................................119 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™).............................................................120 Inspecting The BICS™ (Engine STOPPED - Key ON)..................................................120 Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED - Key ON)............120 Inspecting The Seat Bar Sensor (Engine RUNNING).................................................120 Inspecting The Traction Lock And Parking Brake (Engine RUNNING).................................120 Inspecting The Lift Arm Bypass Control..........................................................120 Inspecting Deactivation Of Lift And Tilt Functions (ACS And SJC)................................120 SEAT BAR RESTRAINT SYSTEM...........................................................................121 Description.....................................................................................121 Inspecting......................................................................................121 Maintaining.....................................................................................121 SEAT BELT...........................................................................................122 Inspection And Maintenance......................................................................122 LIFT ARM SUPPORT DEVICE.............................................................................123 Installing......................................................................................123 Removing........................................................................................124 BACK-UP ALARM SYSTEM................................................................................125 Description.....................................................................................125 Inspecting......................................................................................125 Adjusting Switch Position.......................................................................126 OPERATOR CAB........................................................................................127 Description.....................................................................................127 Raising.........................................................................................127 Lowering........................................................................................128 Cab Door Sensor.................................................................................129 REAR DOOR (TAILGATE)................................................................................130 Opening And Closing.............................................................................130 Adjusting.......................................................................................130 REAR GRILLE.........................................................................................131 Identification..................................................................................131 Lockable Handle Rear Grille.....................................................................132 Clamping Knob Rear Grille.......................................................................133 Slide In Rear Grille............................................................................134 HEATING, VENTILATION AND AIR CONDITIONING (HVAC)....................................................136 Cleaning And Maintenance........................................................................136 Filters.........................................................................................136 Evaporator / Heater Coil........................................................................137 Condenser.......................................................................................139 Air Conditioning Lubrication....................................................................139 Troubleshooting.................................................................................139 AIR CLEANER SERVICE.................................................................................139 Replacing Filter Elements.......................................................................139 FUEL SYSTEM.........................................................................................141 Fuel Specifications.............................................................................141 Biodiesel Blend Fuel............................................................................141 Filling The Fuel Tank...........................................................................142 Fuel Filter.....................................................................................143 Removing Air From The Fuel System...............................................................143 ENGINE LUBRICATION SYSTEM...........................................................................144 Checking And Adding Engine Oil..................................................................144 Engine Oil Chart................................................................................144 Removing And Replacing Oil And Filter...........................................................145 ENGINE COOLING SYSTEM...............................................................................147 Maintenance Platform............................................................................147 Cooling System Identification...................................................................147 Cleaning (Earlier Models).......................................................................148 Cleaning (Later Models).........................................................................150 Checking Level..................................................................................152 Removing And Replacing Coolant..................................................................152 ELECTRICAL SYSTEM...................................................................................153 Description.....................................................................................153 Fuse And Relay Location / Identification........................................................153 Battery Maintenance.............................................................................158 Maintaining Battery Charge Level................................................................158 Battery Service During Machine Storage..........................................................158 Battery Testing.................................................................................159 Battery Charging................................................................................159 Using A Booster Battery (Jump Starting).........................................................160 Removing And Installing Battery.................................................................161 HYDRAULIC / HYDROSTATIC SYSTEM......................................................................162 Checking And Adding Fluid.......................................................................162 Hydraulic / Hydrostatic Fluid Chart.............................................................162 Removing And Replacing Hydraulic Fluid..........................................................163 Hydraulic / Hydrostatic Filter Identification...................................................165 Removing And Replacing Hydraulic / Hydrostatic Filter (Hex Head Filter Cap).....................166 Removing And Replacing Hydraulic / Hydrostatic Filter (Square Head Filter Cap)..................167 Removing And Replacing Hydraulic / Hydrostatic Filter (Bolt-on Filter Cap)......................168 Removing And Replacing Hydraulic Charge Filter..................................................169 Breather Cap....................................................................................171 SPARK ARRESTER MUFFLER..............................................................................172 Cleaning Procedure..............................................................................172 TRACK TENSION.......................................................................................173 Description.....................................................................................173 Checking (Solid-Mounted Undercarriage)..........................................................174 Adjusting (Solid-Mounted Undercarriage) (Earlier Models With Two Track Tension Fittings)........175 Adjusting (Solid-Mounted Undercarriage) (Later Models With One Track Tension Fitting)...........176 Checking (Roller Suspension Undercarriage)......................................................177 Adjusting (Roller Suspension Undercarriage) (Earlier Models With Two Track Tension Fittings)....178 Adjusting (Roller Suspension Undercarriage) (Later Models With One Track Tension Fitting).......179 HYDROSTATIC DRIVE MOTOR.............................................................................180 Removing And Replacing Fluid....................................................................180 TRACK SPROCKET MAINTENANCE..........................................................................181 Tightening Procedure............................................................................181 ALTERNATOR BELT.....................................................................................182 Belt Adjustment.................................................................................182 Belt Replacement................................................................................182 AIR CONDITIONING BELT...............................................................................184 Belt Adjustment.................................................................................184 Belt Replacement................................................................................184 DRIVE BELT..........................................................................................185 Belt Adjustment.................................................................................185 Stop Adjustment.................................................................................185 Belt Replacement................................................................................186 AUTOMATIC RIDE CONTROL ACCUMULATOR..................................................................188 Checking Accumulator Charge.....................................................................188 LUBRICATING THE LOADER..............................................................................189 Lubrication Locations...........................................................................189 TRACK ROLLER AND IDLER LUBRICATION..................................................................192 Procedure.......................................................................................192 PIVOT PINS..........................................................................................192 Inspection And Maintenance......................................................................192 BOB-TACH (HAND LEVER)...............................................................................193 Inspection And Maintenance......................................................................193 BOB-TACH (POWER)....................................................................................194 Inspection And Maintenance......................................................................194 LOADER STORAGE AND RETURN TO SERVICE................................................................195 Storage.........................................................................................195 Return To Service...............................................................................195 SYSTEM SETUP AND ANALYSIS...............................................................................196 DIAGNOSTIC SERVICE CODES............................................................................197 Viewing Service Codes...........................................................................197 Service Codes List..............................................................................198 CONTROL PANEL SETUP.................................................................................205 Right Panel Setup (Deluxe Instrumentation Panel)................................................205 PASSWORD SETUP (KEYLESS START PANEL)................................................................209 Password Description............................................................................209 Changing The Owner Password.....................................................................209 Password Lockout Feature........................................................................209 PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL).......................................................210 Password Description............................................................................210 Changing The Owner Password.....................................................................210 Changing The User Passwords.....................................................................211 Password Lockout Feature........................................................................211 MAINTENANCE CLOCK...................................................................................212 Description.....................................................................................212 Setup...........................................................................................213 Reset...........................................................................................213 MACHINE SIGN TRANSLATIONS...............................................................................214 MACHINE SIGN TRANSLATIONS...........................................................................215 Service Schedule (7242070)......................................................................215 Warning (7167993)...............................................................................218 Warning (7169291)...............................................................................218 Danger (7167989)................................................................................218 Danger (7167990)................................................................................218 Danger (7167988)................................................................................219 Warning (7168114)...............................................................................219 Warning (7167994)...............................................................................220 Warning (7168140)...............................................................................221 Warning (7168142)...............................................................................221 Warning (7168138)...............................................................................222 Warning (7167996)...............................................................................223 Warning (6737189)...............................................................................223 Warning (7184346)...............................................................................224 Danger (7170355)................................................................................224 Lift Arm Support Device (7253013)...............................................................225 Warning (7168024)...............................................................................226 Warning (7142141)...............................................................................227 Warning (7168019)...............................................................................228 SPECIFICATIONS..........................................................................................229 MACHINE IDENTIFICATION..............................................................................230 Models With Six Or Eight Track Sprocket Nuts....................................................230 Models With Sixteen Track Sprocket Bolts........................................................230 LOADER SPECIFICATIONS FOR MACHINES WITH SIX OR EIGHT TRACK SPROCKET NUTS............................231 Machine Dimensions..............................................................................231 Performance.....................................................................................232 Engine..........................................................................................232 Drive System....................................................................................232 Controls........................................................................................233 Hydraulic System................................................................................233 Electrical System...............................................................................234 Capacities......................................................................................234 Tracks..........................................................................................234 Ground Pressure.................................................................................234 LOADER SPECIFICATIONS FOR MACHINES WITH SIXTEEN TRACK SPROCKET BOLTS................................235 Machine Dimensions..............................................................................235 Performance.....................................................................................236 Engine..........................................................................................236 Drive System....................................................................................237 Controls........................................................................................237 Hydraulic System................................................................................238 Electrical System...............................................................................239 Capacities......................................................................................239 Tracks..........................................................................................239 Ground Pressure.................................................................................239 WARRANTY................................................................................................240 WARRANTY............................................................................................241 ALPHABETICAL INDEX......................................................................................243
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