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Bobcat T650 Compact Track Loader Operation & Maintenance Manual SN A3P111001 – A3P113999 – PDF DOWNLOAD
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Bobcat T650 Compact Track Loader Operation & Maintenance Manual SN A3P111001 – A3P113999 – PDF DOWNLOAD
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Description
Bobcat T650 Compact Track Loader Operation & Maintenance Manual SN A3P111001 – A3P113999 – PDF DOWNLOAD
FILE DETAILS:
Bobcat T650 Compact Track Loader Operation & Maintenance Manual SN A3P111001 – A3P113999 – PDF DOWNLOAD
Language : English
Pages : 242
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Bobcat T650 Compact Track Loader Operation & Maintenance Manual SN A3P111001 – A3P113999 – PDF DOWNLOAD
FOREWORD:
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your loader.
SAFETY INSTRUCTIONS:
Before Operation:
- Carefully follow the operating and maintenance instructions in this manual.
- The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
- The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
- The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.
The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:
• The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
• The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
• Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
• An Operator’s Handbook is fastened to the operator cab of the loader. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
The dealer and owner / operator review the recommended uses of the product when delivered. If the owner / operator will be using the machine for a different application(s) he or she must ask the dealer for recommendations on the new use.
TABLE OF CONTENTS:
Bobcat T650 Compact Track Loader Operation & Maintenance Manual SN A3P111001 – A3P113999 – PDF DOWNLOAD
OPERATOR SAFETY WARNINGS........................................................................ 3 CONTENTS........................................................................................ 5 FOREWORD........................................................................................ 7 DECLARATION OF CONFORMITY................................................................... 9 BOBCAT COMPANY IS IS0 9001 CERTIFIED........................................................ 11 REGULAR MAINTENANCE ITEMS................................................................... 11 LUBRICANTS AND FLUIDS....................................................................... 12 SERIAL NUMBER LOCATIONS..................................................................... 13 Loader Serial Number.................................................................... 13 Engine Serial Number.................................................................... 13 DELIVERY REPORT............................................................................. 13 LOADER IDENTIFICATION....................................................................... 14 FEATURES, ACCESSORIES AND ATTACHMENTS....................................................... 15 Standard Items.......................................................................... 15 Options And Accessories................................................................. 15 Buckets Available....................................................................... 16 Attachments............................................................................. 16 High-Flow Attachments................................................................... 16 Special Applications Kit................................................................ 17 Special Applications Kit Inspection And Maintenance..................................... 17 Forestry Door And Window Kit............................................................ 18 Forestry Door And Window Kit Inspection And Maintenance................................. 18 SAFETY AND TRAINING RESOURCES................................................................... 19 SAFETY INSTRUCTIONS......................................................................... 21 Before Operation........................................................................ 21 Safe Operation Is The Operator’s Responsibility......................................... 22 Safe Operation Needs A Qualified Operator............................................... 22 Avoid Silica Dust....................................................................... 23 FIRE PREVENTION............................................................................. 23 Maintenance............................................................................. 23 Operation............................................................................... 23 Electrical.............................................................................. 23 Hydraulic System........................................................................ 24 Fueling................................................................................. 24 Starting................................................................................ 24 Spark Arrester Exhaust System........................................................... 24 Welding And Grinding.................................................................... 24 Fire Extinguishers...................................................................... 24 PUBLICATIONS AND TRAINING RESOURCES......................................................... 25 MACHINE SIGNS (DECALS)...................................................................... 26 Pictorial Only Safety Signs............................................................. 29 OPERATING INSTRUCTIONS.......................................................................... 39 INSTRUMENT PANEL IDENTIFICATION............................................................. 43 Overview................................................................................ 43 Left Panel (Earlier Models)............................................................. 44 Left Panel (Later Models)............................................................... 47 Display Screen.......................................................................... 49 Right Panel (Standard Key Panel)........................................................ 50 Right Panel (Keyless Start Panel)....................................................... 51 Right Panel (Deluxe Instrumentation Panel).............................................. 52 Left Switch Panel....................................................................... 54 Right Switch Panel...................................................................... 54 Left Side Lower Panel................................................................... 55 Right Side Lower Panel.................................................................. 55 Radio................................................................................... 56 CONTROL IDENTIFICATION...................................................................... 58 Standard Controls....................................................................... 58 Advanced Control System (ACS)........................................................... 59 Advanced Hand Controls (AHC)............................................................ 60 Selectable Joystick Controls (SJC)...................................................... 61 OPERATOR CAB................................................................................ 62 Description............................................................................. 62 Side Windows............................................................................ 62 Door Operation.......................................................................... 62 Front Wiper............................................................................. 63 Cab Light............................................................................... 63 SEAT BAR RESTRAINT SYSTEM................................................................... 64 Operation............................................................................... 64 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)..................................................... 65 Operation............................................................................... 65 LIFT ARM BYPASS CONTROL..................................................................... 66 Operation............................................................................... 66 PARKING BRAKE............................................................................... 66 Operation............................................................................... 66 TRACTION LOCK OVERRIDE...................................................................... 67 Operation............................................................................... 67 ENGINE SPEED CONTROL........................................................................ 67 Operation............................................................................... 67 EMERGENCY EXIT.............................................................................. 68 Rear Window Identification.............................................................. 68 Rear Window Removal (Latches)........................................................... 68 Rear Window Removal (Rubber Cord)....................................................... 68 External Access (Rear Window With Latches).............................................. 69 External Access (Rear Window With Rubber Cord).......................................... 69 Front Door.............................................................................. 69 BACK-UP ALARM SYSTEM........................................................................ 71 Description............................................................................. 71 Operation............................................................................... 71 DRIVING AND STEERING THE LOADER............................................................. 72 Available Control Configurations........................................................ 72 Operation (Standard, ACS And AHC)....................................................... 72 Operation (SJC) In ‘ISO’ Control Pattern................................................ 73 Operation (SJC) In ‘H’ Control Pattern.................................................. 74 STOPPING THE LOADER......................................................................... 74 Using The Control Levers Or Joysticks................................................... 74 TWO-SPEED CONTROL........................................................................... 75 Description............................................................................. 75 Operation (Standard And ACS) (If Equipped).............................................. 75 Operation (SJC) (If Equipped)........................................................... 75 SPEED MANAGEMENT............................................................................ 76 Operation............................................................................... 76 Changing The Factory Default Setting.................................................... 77 DRIVE RESPONSE.............................................................................. 78 Description............................................................................. 78 Operation............................................................................... 78 STEERING DRIFT COMPENSATION................................................................. 80 Description............................................................................. 80 Operation............................................................................... 80 LIFT AND TILT COMPENSATION.................................................................. 82 Description............................................................................. 82 Operation............................................................................... 82 Operation (ACS And AHC)................................................................. 83 Operation (SJC)......................................................................... 84 HYDRAULIC CONTROLS.......................................................................... 85 Description............................................................................. 85 Standard Controls (Also ACS In FOOT Pedal Mode)......................................... 85 Advanced Control System (ACS) In HAND Control Mode And Advanced Hand Controls (AHC)..... 86 Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern............................. 86 Selectable Joystick Controls (SJC) In ‘H’ Control Pattern............................... 87 Hydraulic Bucket Positioning............................................................ 87 FRONT Auxiliary Hydraulics Operation.................................................... 88 FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW).................................. 89 FRONT Auxiliary Hydraulics Operation (REVERSE CONTINUOUS FLOW).......................... 89 REAR Auxiliary Hydraulics Operation..................................................... 90 High-Flow Hydraulics Operation.......................................................... 91 Quick Couplers.......................................................................... 91 Relieve Auxiliary Hydraulic Pressure (Loader And Attachment)............................ 92 ATTACHMENT CONTROL DEVICE (ACD)............................................................. 93 Description............................................................................. 93 DAILY INSPECTION............................................................................ 94 Daily Inspection And Maintenance........................................................ 94 PRE-STARTING PROCEDURE...................................................................... 96 Entering The Loader..................................................................... 96 Operation & Maintenance Manual And Operator’s Handbook Locations........................ 96 Seat Adjustment......................................................................... 97 Joystick Position Adjustment............................................................ 98 Seat Belt Adjustment.................................................................... 99 Seat Bar................................................................................ 99 STARTING THE ENGINE.........................................................................100 Standard Key Panel......................................................................100 Keyless Start Panel.....................................................................102 Deluxe Instrumentation Panel............................................................104 Cold Temperature Starting...............................................................106 Warming The Hydraulic / Hydrostatic System..............................................106 MONITORING THE DISPLAY PANELS...............................................................107 Left Panel..............................................................................107 Warning And Shutdown....................................................................107 STOPPING THE ENGINE AND LEAVING THE LOADER..................................................108 Procedure...............................................................................108 COUNTERWEIGHTS..............................................................................109 Description.............................................................................109 Effect On The Loader And Loader Operation...............................................109 When To Consider Using Counterweights...................................................109 When To Consider Removing Counterweights................................................109 Accessories That Affect Machine Weight..................................................109 ATTACHMENTS.................................................................................110 Choosing The Correct Bucket.............................................................110 Pallet Fork.............................................................................110 Installing And Removing The Attachment (Hand Lever Bob-Tach)............................111 Installing And Removing The Attachment (Power Bob-Tach).................................113 TRACK UNDERCARRIAGE SYSTEM..................................................................118 Introduction............................................................................118 Compact Track Loader Operating And Maintenance Tips.....................................118 OPERATING PROCEDURE.........................................................................120 Inspect The Work Area...................................................................120 Basic Operating Instructions............................................................120 Driving On Public Roads.................................................................120 Operating With A Full Bucket............................................................121 Operating With An Empty Bucket..........................................................121 Filling And Emptying The Bucket (Foot Pedals)...........................................122 Leveling The Ground Using Float (Foot Pedals)...........................................123 Digging And Filling A Hole (Foot Pedals)................................................124 Filling And Emptying The Bucket (ACS - Handles, AHC - Handles And SJC - ‘H’ Pattern)....125 Leveling The Ground Using Float (ACS - Handles, AHC - Handles And SJC - ‘H’ Pattern)....126 Digging And Filling A Hole (ACS - Handles, AHC - Handles And SJC - ‘H’ Pattern).........127 Filling And Emptying The Bucket (SJC - ‘ISO’ Pattern)...................................128 Leveling The Ground Using Float (SJC - ‘ISO’ Pattern)...................................129 Digging And Filling A Hole (SJC - ‘ISO’ Pattern)........................................130 TOWING THE LOADER...........................................................................131 Procedure...............................................................................131 LIFTING THE LOADER..........................................................................131 Single-Point Lift.......................................................................131 Four-Point Lift.........................................................................132 TRANSPORTING THE LOADER ON A TRAILER........................................................133 Loading And Unloading...................................................................133 Fastening...............................................................................133 PREVENTIVE MAINTENANCE..........................................................................135 MAINTENANCE SAFETY..........................................................................139 SERVICE SCHEDULE............................................................................141 Chart...................................................................................141 Inspection Checkbook....................................................................142 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™).....................................................142 Inspecting The BICS™ (Engine STOPPED - Key ON)..........................................142 Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED - Key ON)....142 Inspecting The Seat Bar Sensor (Engine RUNNING).........................................143 Inspecting The Traction Lock And Parking Brake (Engine RUNNING).........................143 Inspecting The Lift Arm Bypass Control..................................................143 Inspecting Deactivation Of Lift And Tilt Functions (ACS, AHC And SJC)...................143 SEAT BAR RESTRAINT SYSTEM...................................................................144 Description.............................................................................144 Inspecting..............................................................................144 Maintaining.............................................................................145 SEAT BELT...................................................................................146 Inspection And Maintenance..............................................................146 LIFT ARM SUPPORT DEVICE.....................................................................147 Installing..............................................................................147 Removing................................................................................148 BACK-UP ALARM SYSTEM........................................................................149 Description.............................................................................149 Inspecting..............................................................................149 Adjusting Switch Position...............................................................150 OPERATOR CAB................................................................................151 Description.............................................................................151 Raising.................................................................................151 Lowering................................................................................152 Cab Door Sensor.........................................................................153 REAR DOOR (TAILGATE)........................................................................154 Opening And Closing.....................................................................154 Adjusting...............................................................................154 REAR GRILLE.................................................................................155 Identification..........................................................................155 Lockable Handle Rear Grille.............................................................156 Clamping Knob Rear Grille...............................................................157 Slide In Rear Grille....................................................................158 HEATING, VENTILATION AND AIR CONDITIONING (HVAC)............................................160 Cleaning And Maintenance................................................................160 Filters.................................................................................160 Evaporator / Heater Coil................................................................161 Condenser...............................................................................163 Air Conditioning Lubrication............................................................163 Troubleshooting.........................................................................163 AIR CLEANER SERVICE.........................................................................163 Replacing Filter Elements...............................................................163 FUEL SYSTEM.................................................................................165 Fuel Specifications.....................................................................165 Biodiesel Blend Fuel....................................................................165 Filling The Fuel Tank...................................................................166 Fuel Filter.............................................................................167 Removing Air From The Fuel System.......................................................167 ENGINE LUBRICATION SYSTEM...................................................................168 Checking And Adding Engine Oil..........................................................168 Engine Oil Chart........................................................................168 Removing And Replacing Oil And Filter...................................................169 ENGINE COOLING SYSTEM.......................................................................171 Maintenance Platform....................................................................171 Cooling System Identification...........................................................171 Cleaning (Earlier Models)...............................................................172 Cleaning (Later Models).................................................................174 Checking Level..........................................................................176 Removing And Replacing Coolant..........................................................176 ELECTRICAL SYSTEM...........................................................................177 Description.............................................................................177 Fuse And Relay Location / Identification................................................177 Battery Maintenance.....................................................................180 Using A Booster Battery (Jump Starting).................................................181 Removing And Installing Battery.........................................................182 HYDRAULIC / HYDROSTATIC SYSTEM..............................................................183 Checking And Adding Fluid...............................................................183 Hydraulic / Hydrostatic Fluid Chart.....................................................183 Removing And Replacing Hydraulic Fluid..................................................184 Hydraulic / Hydrostatic Filter Identification...........................................186 Removing And Replacing Hydraulic / Hydrostatic Filter (Hex Head Filter Cap).............187 Removing And Replacing Hydraulic / Hydrostatic Filter (Square Head Filter Cap)..........188 Removing And Replacing Hydraulic / Hydrostatic Filter (Bolt-on Filter Cap)..............189 Removing And Replacing Hydraulic Charge Filter..........................................190 Breather Cap............................................................................192 SPARK ARRESTER MUFFLER......................................................................193 Cleaning Procedure......................................................................193 TRACK TENSION...............................................................................194 Description.............................................................................194 Checking (Solid-Mounted Undercarriage)..................................................195 Adjusting (Solid-Mounted Undercarriage).................................................196 Checking (Roller Suspension Undercarriage)..............................................197 Adjusting (Roller Suspension Undercarriage).............................................198 HYDROSTATIC DRIVE MOTOR.....................................................................199 Removing And Replacing Oil..............................................................199 TRACK SPROCKET MAINTENANCE..................................................................199 Tightening Procedure....................................................................199 ALTERNATOR BELT.............................................................................200 Belt Adjustment.........................................................................200 Belt Replacement........................................................................200 AIR CONDITIONING BELT.......................................................................202 Belt Adjustment.........................................................................202 Belt Replacement........................................................................202 DRIVE BELT..................................................................................203 Belt Adjustment.........................................................................203 Stop Adjustment.........................................................................203 Belt Replacement........................................................................204 LUBRICATING THE LOADER......................................................................206 Lubrication Locations...................................................................206 TRACK ROLLER AND IDLER LUBRICATION..........................................................209 Procedure...............................................................................209 PIVOT PINS..................................................................................209 Inspection And Maintenance..............................................................209 BOB-TACH (HAND LEVER).......................................................................210 Inspection And Maintenance..............................................................210 BOB-TACH (POWER)............................................................................211 Inspection And Maintenance..............................................................211 LOADER STORAGE AND RETURN TO SERVICE........................................................212 Storage.................................................................................212 Return To Service.......................................................................212 SYSTEM SETUP AND ANALYSIS.......................................................................213 DIAGNOSTIC SERVICE CODES....................................................................215 Viewing Service Codes...................................................................215 Service Codes List......................................................................216 CONTROL PANEL SETUP.........................................................................222 Right Panel Setup (Deluxe Instrumentation Panel)........................................222 PASSWORD SETUP (KEYLESS START PANEL)........................................................225 Password Description....................................................................225 Changing The Owner Password.............................................................225 Password Lockout Feature................................................................225 PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL)...............................................226 Password Description....................................................................226 Changing The Owner Password.............................................................226 Changing The User Passwords.............................................................227 Password Lockout Feature................................................................227 MAINTENANCE CLOCK...........................................................................228 Description.............................................................................228 Setup...................................................................................228 Reset...................................................................................228 SPECIFICATIONS..................................................................................229 (T650) LOADER SPECIFICATIONS................................................................231 Machine Dimensions......................................................................231 Performance.............................................................................232 Engine..................................................................................232 Drive System............................................................................232 Controls................................................................................233 Hydraulic System........................................................................233 Electrical System.......................................................................234 Capacities..............................................................................234 Tracks..................................................................................234 Ground Pressure.........................................................................235 Environmental...........................................................................235 Temperature Range.......................................................................235 WARRANTY........................................................................................237 WARRANTY....................................................................................239 ALPHABETICAL INDEX..............................................................................241
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