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Bobcat T650 Compact Track Loader Operation & Maintenance Manual SN A3P115475 & Above – PDF DOWNLOAD
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Bobcat T650 Compact Track Loader Operation & Maintenance Manual SN A3P115475 & Above – PDF DOWNLOAD
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Description
Bobcat T650 Compact Track Loader Operation & Maintenance Manual SN A3P115475 & Above – PDF DOWNLOAD
FILE DETAILS:
Bobcat T650 Compact Track Loader Operation & Maintenance Manual SN A3P115475 & Above – PDF DOWNLOAD
Language : English
Pages : 246
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Bobcat T650 Compact Track Loader Operation & Maintenance Manual SN A3P115475 & Above – PDF DOWNLOAD
FOREWORD:
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your loader.
SAFETY INSTRUCTIONS:
Before Operation:
- Carefully follow the operating and maintenance instructions in this manual.
- The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
- The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
- The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.
The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:
• The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
• The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
• Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
• An Operator’s Handbook is fastened to the operator cab of the loader. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
The dealer and owner / operator review the recommended uses of the product when delivered. If the owner / operator will be using the machine for a different application(s) he or she must ask the dealer for recommendations on the new use.
TABLE OF CONTENTS:
Bobcat T650 Compact Track Loader Operation & Maintenance Manual SN A3P115475 & Above – PDF DOWNLOAD
OPERATOR SAFETY WARNINGS................................................................................ 2 CONTENTS................................................................................................ 3 FOREWORD................................................................................................ 4 DECLARATION OF CONFORMITY........................................................................... 5 BOBCAT COMPANY IS IS0 9001 CERTIFIED................................................................ 7 REGULAR MAINTENANCE ITEMS........................................................................... 7 Fluids, Lubricants And Fuel..................................................................... 8 SERIAL NUMBER LOCATIONS............................................................................. 9 Loader Serial Number............................................................................ 9 Engine Serial Number............................................................................ 9 DELIVERY REPORT..................................................................................... 9 LOADER IDENTIFICATION............................................................................... 10 FEATURES, ACCESSORIES AND ATTACHMENTS............................................................... 11 Standard Items.................................................................................. 11 Options And Accessories......................................................................... 11 Buckets Available............................................................................... 12 Attachments..................................................................................... 12 High-Flow Attachments........................................................................... 12 Special Applications Kit........................................................................ 13 Special Applications Kit Inspection And Maintenance............................................. 13 Forestry Door And Window Kit.................................................................... 14 Forestry Door And Window Kit Inspection And Maintenance......................................... 14 SAFETY AND TRAINING RESOURCES........................................................................... 15 SAFETY INSTRUCTIONS................................................................................. 16 Before Operation................................................................................ 16 Safe Operation Is The Operator’s Responsibility................................................. 17 Safe Operation Needs A Qualified Operator....................................................... 17 Avoid Silica Dust............................................................................... 18 FIRE PREVENTION..................................................................................... 18 Maintenance..................................................................................... 18 Operation....................................................................................... 18 Electrical...................................................................................... 18 Hydraulic System................................................................................ 19 Fueling......................................................................................... 19 Starting........................................................................................ 19 Spark Arrester Exhaust System................................................................... 19 Welding And Grinding............................................................................ 19 Fire Extinguishers.............................................................................. 19 PUBLICATIONS AND TRAINING RESOURCES................................................................. 20 MACHINE SIGNS (DECALS).............................................................................. 21 Pictorial Only Safety Signs..................................................................... 23 OPERATING INSTRUCTIONS.................................................................................. 33 INTENDED USE........................................................................................ 37 INSTRUMENT PANEL IDENTIFICATION..................................................................... 38 Overview........................................................................................ 38 Left Panel (Earlier Models)..................................................................... 39 Left Panel (Later Models)....................................................................... 42 Display Screen.................................................................................. 44 Right Panel (Standard Key Panel)................................................................ 45 Right Panel (Keyless Start Panel)............................................................... 46 Right Panel (Deluxe Instrumentation Panel)...................................................... 47 Left Switch Panel............................................................................... 49 Right Switch Panel.............................................................................. 49 Left Side Lower Panel........................................................................... 50 Right Side Lower Panel.......................................................................... 50 Radio........................................................................................... 51 Rear View Camera System......................................................................... 53 CONTROL IDENTIFICATION.............................................................................. 55 Standard Controls............................................................................... 55 Advanced Control System (ACS)................................................................... 56 Advanced Hand Controls (AHC).................................................................... 57 Selectable Joystick Controls (SJC).............................................................. 58 OPERATOR CAB........................................................................................ 59 Description..................................................................................... 59 Side Windows.................................................................................... 59 Door Operation.................................................................................. 59 Front Wiper..................................................................................... 60 Cab Light....................................................................................... 60 SEAT BAR RESTRAINT SYSTEM........................................................................... 61 Operation....................................................................................... 61 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)............................................................. 62 Operation....................................................................................... 62 LIFT ARM BYPASS CONTROL............................................................................. 63 Operation....................................................................................... 63 PARKING BRAKE....................................................................................... 63 Operation....................................................................................... 63 TRACTION LOCK OVERRIDE.............................................................................. 64 Operation....................................................................................... 64 ENGINE SPEED CONTROL................................................................................ 64 Operation....................................................................................... 64 EMERGENCY EXIT...................................................................................... 65 Rear Window Identification...................................................................... 65 Rear Window Removal (Latches)................................................................... 65 Rear Window Removal (Rubber Cord)............................................................... 65 External Access (Rear Window With Latches)...................................................... 66 External Access (Rear Window With Rubber Cord).................................................. 66 Front Door...................................................................................... 66 BACK-UP ALARM SYSTEM................................................................................ 68 Description..................................................................................... 68 Operation....................................................................................... 68 DRIVING AND STEERING THE LOADER..................................................................... 69 Available Control Configurations................................................................ 69 Operation (Standard, ACS And AHC)............................................................... 69 Operation (SJC) In ‘ISO’ Control Pattern........................................................ 70 Operation (SJC) In ‘H’ Control Pattern.......................................................... 71 STOPPING THE LOADER................................................................................. 71 Using The Control Levers Or Joysticks........................................................... 71 TWO-SPEED CONTROL................................................................................... 72 Description..................................................................................... 72 Operation (Standard And ACS) (If Equipped)...................................................... 72 Operation (SJC) (If Equipped)................................................................... 72 SPEED MANAGEMENT.................................................................................... 73 Operation....................................................................................... 73 Changing The Factory Default Setting............................................................ 74 DRIVE RESPONSE...................................................................................... 75 Description..................................................................................... 75 Operation....................................................................................... 75 STEERING DRIFT COMPENSATION......................................................................... 77 Description..................................................................................... 77 Operation....................................................................................... 77 LIFT AND TILT COMPENSATION.......................................................................... 79 Description..................................................................................... 79 Operation....................................................................................... 79 Operation (ACS And AHC)......................................................................... 80 Operation (SJC)................................................................................. 81 HYDRAULIC CONTROLS.................................................................................. 82 Description..................................................................................... 82 Standard Controls (Also ACS In FOOT Pedal Mode)................................................. 82 Advanced Control System (ACS) In HAND Control Mode And Advanced Hand Controls (AHC)............. 83 Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern..................................... 83 Selectable Joystick Controls (SJC) In ‘H’ Control Pattern....................................... 84 Hydraulic Bucket Positioning.................................................................... 84 Automatic Ride Control.......................................................................... 85 Reversing Fan................................................................................... 86 FRONT Auxiliary Hydraulics Operation............................................................ 87 FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW).......................................... 88 FRONT Auxiliary Hydraulics Operation (REVERSE CONTINUOUS FLOW).................................. 88 REAR Auxiliary Hydraulics Operation............................................................. 89 High-Flow Hydraulics Operation.................................................................. 90 Quick Couplers.................................................................................. 91 Quick Coupler Troubleshooting................................................................... 91 Relieve Auxiliary Hydraulic Pressure (Loader And Attachment).................................... 92 ATTACHMENT CONTROL DEVICE (ACD)..................................................................... 93 Description..................................................................................... 93 DAILY INSPECTION.................................................................................... 94 Daily Inspection And Maintenance................................................................ 94 PRE-STARTING PROCEDURE.............................................................................. 96 Entering The Loader............................................................................. 96 Operation & Maintenance Manual And Operator’s Handbook Locations................................ 96 Seat Adjustment................................................................................. 97 Joystick Position Adjustment....................................................................100 Seat Belt Adjustment............................................................................101 Seat Bar........................................................................................101 STARTING THE ENGINE.................................................................................102 Standard Key Panel..............................................................................102 Keyless Start Panel.............................................................................104 Deluxe Instrumentation Panel....................................................................106 Cold Temperature Starting.......................................................................108 Warming The Hydraulic / Hydrostatic System......................................................108 MONITORING THE DISPLAY PANELS.......................................................................109 Left Panel......................................................................................109 Warning And Shutdown............................................................................109 STOPPING THE ENGINE AND LEAVING THE LOADER..........................................................110 Procedure.......................................................................................110 COUNTERWEIGHTS......................................................................................111 Description.....................................................................................111 Effect On The Loader And Loader Operation.......................................................111 When To Consider Using Counterweights...........................................................111 When To Consider Removing Counterweights........................................................111 Accessories That Affect Machine Weight..........................................................111 ATTACHMENTS.........................................................................................112 Choosing The Correct Bucket.....................................................................112 Pallet Fork.....................................................................................112 Installing And Removing The Attachment (Hand Lever Bob-Tach)....................................113 Installing And Removing The Attachment (Power Bob-Tach).........................................115 TRACK UNDERCARRIAGE SYSTEM..........................................................................120 Introduction....................................................................................120 Compact Track Loader Operating And Maintenance Tips.............................................120 OPERATING PROCEDURE.................................................................................122 Inspect The Work Area...........................................................................122 Basic Operating Instructions....................................................................122 Driving On Public Roads.........................................................................122 Operating With A Full Bucket....................................................................123 Operating With An Empty Bucket..................................................................123 TOWING THE LOADER...................................................................................124 Procedure.......................................................................................124 LIFTING THE LOADER..................................................................................124 Single-Point Lift...............................................................................124 Four-Point Lift.................................................................................125 TRANSPORTING THE LOADER ON A TRAILER................................................................126 Loading And Unloading...........................................................................126 Fastening.......................................................................................126 PREVENTIVE MAINTENANCE..................................................................................127 SERVICE SCHEDULE....................................................................................132 Chart...........................................................................................132 Inspection Checkbook............................................................................133 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™).............................................................133 Inspecting The BICS™ (Engine STOPPED - Key ON)..................................................133 Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED - Key ON)............133 Inspecting The Seat Bar Sensor (Engine RUNNING).................................................134 Inspecting The Traction Lock And Parking Brake (Engine RUNNING).................................134 Inspecting The Lift Arm Bypass Control..........................................................134 Inspecting Deactivation Of Lift And Tilt Functions (ACS, AHC And SJC)...........................134 SEAT BAR RESTRAINT SYSTEM...........................................................................135 Description.....................................................................................135 Inspecting......................................................................................135 Maintaining.....................................................................................136 SEAT BELT...........................................................................................137 Inspection And Maintenance......................................................................137 LIFT ARM SUPPORT DEVICE.............................................................................138 Installing......................................................................................138 Removing........................................................................................139 BACK-UP ALARM SYSTEM................................................................................140 Description.....................................................................................140 Inspecting......................................................................................140 Adjusting Switch Position.......................................................................141 OPERATOR CAB........................................................................................142 Description.....................................................................................142 Raising.........................................................................................142 Lowering........................................................................................143 Cab Door Sensor.................................................................................144 REAR DOOR (TAILGATE)................................................................................145 Opening And Closing.............................................................................145 Adjusting.......................................................................................145 REAR GRILLE.........................................................................................146 Identification..................................................................................146 Lockable Handle Rear Grille.....................................................................147 Clamping Knob Rear Grille.......................................................................148 Slide In Rear Grille............................................................................149 HEATING, VENTILATION AND AIR CONDITIONING (HVAC)....................................................151 Cleaning And Maintenance........................................................................151 Filters.........................................................................................151 Evaporator / Heater Coil........................................................................152 Condenser.......................................................................................154 Air Conditioning Lubrication....................................................................154 Troubleshooting.................................................................................154 AIR CLEANER SERVICE.................................................................................154 Replacing Filter Elements.......................................................................154 FUEL SYSTEM.........................................................................................156 Fuel Specifications.............................................................................156 Biodiesel Blend Fuel............................................................................156 Filling The Fuel Tank...........................................................................157 Fuel Filter.....................................................................................158 Removing Air From The Fuel System...............................................................158 ENGINE LUBRICATION SYSTEM...........................................................................159 Checking And Adding Engine Oil..................................................................159 Engine Oil Chart................................................................................159 Removing And Replacing Oil And Filter...........................................................160 ENGINE COOLING SYSTEM...............................................................................162 Maintenance Platform............................................................................162 Cooling System Identification...................................................................162 Cleaning (Earlier Models).......................................................................163 Cleaning (Later Models).........................................................................165 Checking Level..................................................................................167 Removing And Replacing Coolant..................................................................167 ELECTRICAL SYSTEM...................................................................................168 Description.....................................................................................168 Fuse And Relay Location / Identification........................................................168 Battery Maintenance.............................................................................173 Maintaining Battery Charge Level................................................................173 Battery Service During Machine Storage..........................................................173 Battery Testing.................................................................................174 Battery Charging................................................................................174 Using A Booster Battery (Jump Starting).........................................................175 Removing And Installing Battery.................................................................176 HYDRAULIC / HYDROSTATIC SYSTEM......................................................................177 Checking And Adding Fluid.......................................................................177 Hydraulic / Hydrostatic Fluid Chart.............................................................177 Removing And Replacing Hydraulic Fluid..........................................................178 Hydraulic / Hydrostatic Filter Identification...................................................180 Removing And Replacing Hydraulic / Hydrostatic Filter (Hex Head Filter Cap).....................181 Removing And Replacing Hydraulic / Hydrostatic Filter (Square Head Filter Cap)..................182 Removing And Replacing Hydraulic / Hydrostatic Filter (Bolt-on Filter Cap)......................183 Removing And Replacing Hydraulic Charge Filter..................................................184 Breather Cap....................................................................................186 SPARK ARRESTER MUFFLER..............................................................................187 Cleaning Procedure..............................................................................187 TRACK TENSION.......................................................................................188 Description.....................................................................................188 Checking (Solid-Mounted Undercarriage)..........................................................189 Adjusting (Solid-Mounted Undercarriage) (Earlier Models With Two Track Tension Fittings)........190 Adjusting (Solid-Mounted Undercarriage) (Later Models With One Track Tension Fitting)...........191 Checking (Roller Suspension Undercarriage)......................................................192 Adjusting (Roller Suspension Undercarriage) (Earlier Models With Two Track Tension Fittings)....193 Adjusting (Roller Suspension Undercarriage) (Later Models With One Track Tension Fitting).......194 HYDROSTATIC DRIVE MOTOR.............................................................................195 Removing And Replacing Fluid....................................................................195 TRACK SPROCKET MAINTENANCE..........................................................................196 Tightening Procedure............................................................................196 ALTERNATOR BELT.....................................................................................197 Belt Adjustment.................................................................................197 Belt Replacement................................................................................197 AIR CONDITIONING BELT...............................................................................199 Belt Adjustment.................................................................................199 Belt Replacement................................................................................199 DRIVE BELT..........................................................................................200 Belt Adjustment.................................................................................200 Stop Adjustment.................................................................................200 Belt Replacement................................................................................201 AUTOMATIC RIDE CONTROL ACCUMULATOR..................................................................203 Checking Accumulator Charge.....................................................................203 LUBRICATING THE LOADER..............................................................................204 Lubrication Locations...........................................................................204 TRACK ROLLER AND IDLER LUBRICATION..................................................................207 Procedure.......................................................................................207 PIVOT PINS..........................................................................................207 Inspection And Maintenance......................................................................207 BOB-TACH (HAND LEVER)...............................................................................208 Inspection And Maintenance......................................................................208 BOB-TACH (POWER)....................................................................................209 Inspection And Maintenance......................................................................209 LOADER STORAGE AND RETURN TO SERVICE................................................................210 Storage.........................................................................................210 Return To Service...............................................................................210 SYSTEM SETUP AND ANALYSIS...............................................................................211 DIAGNOSTIC SERVICE CODES............................................................................212 Viewing Service Codes...........................................................................212 Service Codes List..............................................................................213 CONTROL PANEL SETUP.................................................................................219 Right Panel Setup (Deluxe Instrumentation Panel)................................................219 PASSWORD SETUP (KEYLESS START PANEL)................................................................223 Password Description............................................................................223 Changing The Owner Password.....................................................................223 Password Lockout Feature........................................................................223 PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL).......................................................224 Password Description............................................................................224 Changing The Owner Password.....................................................................224 Changing The User Passwords.....................................................................225 Password Lockout Feature........................................................................225 MAINTENANCE CLOCK...................................................................................226 Description.....................................................................................226 Setup...........................................................................................226 Reset...........................................................................................226 SPECIFICATIONS..........................................................................................227 MACHINE IDENTIFICATION..............................................................................228 Models With Six Or Eight Track Sprocket Nuts....................................................228 Models With Sixteen Track Sprocket Bolts........................................................228 LOADER SPECIFICATIONS FOR MACHINES WITH SIX OR EIGHT TRACK SPROCKET NUTS............................229 Machine Dimensions..............................................................................229 Performance.....................................................................................230 Engine..........................................................................................230 Drive System....................................................................................230 Controls........................................................................................231 Hydraulic System................................................................................231 Electrical System...............................................................................232 Capacities......................................................................................232 Tracks..........................................................................................232 Ground Pressure.................................................................................233 Environmental...................................................................................233 Temperature Range...............................................................................233 LOADER SPECIFICATIONS FOR MACHINES WITH SIXTEEN TRACK SPROCKET BOLTS................................234 Machine Dimensions..............................................................................234 Performance.....................................................................................235 Engine..........................................................................................235 Drive System....................................................................................235 Controls........................................................................................236 Hydraulic System................................................................................236 Electrical System...............................................................................237 Capacities......................................................................................237 Tracks..........................................................................................237 Ground Pressure.................................................................................238 Environmental...................................................................................238 Temperature Range...............................................................................238 WARRANTY................................................................................................239 WARRANTY............................................................................................240 ALPHABETICAL INDEX......................................................................................242
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