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Bobcat T650 Compact Track Loader Operation & Maintenance Manual SN ALJG11001 – ALJG14489 – PDF DOWNLOAD
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Bobcat T650 Compact Track Loader Operation & Maintenance Manual SN ALJG11001 – ALJG14489 – PDF DOWNLOAD
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Description
Bobcat T650 Compact Track Loader Operation & Maintenance Manual SN ALJG11001 – ALJG14489 – PDF DOWNLOAD
FILE DETAILS:
Bobcat T650 Compact Track Loader Operation & Maintenance Manual SN ALJG11001 – ALJG14489 – PDF DOWNLOAD
Language : English
Pages : 244
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Bobcat T650 Compact Track Loader Operation & Maintenance Manual SN ALJG11001 – ALJG14489 – PDF DOWNLOAD
FOREWORD:
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation
and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE
MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer.
This manual may illustrate options and accessories not installed on your loader.
SAFETY INSTRUCTIONS:
Before Operation:
- Carefully follow the operating and maintenance instructions in this manual.
- The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.
- This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
- The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
- The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.
The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:
• The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
• The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
• Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
• An Operator’s Handbook is fastened to the operator cab of the loader. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
• The AEM Safety Manual delivered with the machine gives general safety information.
• The Skid-Steer Loader Operating Training Course is available through your Bobcat dealer. This course is intended to provide rules and practices of correct operation of the Bobcat loader. The course is available in English and Spanish versions.
• Service Safety Training Courses are available from your Bobcat dealer. They provide information for safe and correct service procedures.
TABLE OF CONTENTS:
Bobcat T650 Compact Track Loader Operation & Maintenance Manual SN ALJG11001 – ALJG14489 – PDF DOWNLOAD
OPERATOR SAFETY WARNINGS........................................................................ 3 CONTENTS........................................................................................ 5 FOREWORD........................................................................................ 7 BOBCAT COMPANY IS IS0 9001 CERTIFIED........................................................ 9 REGULAR MAINTENANCE ITEMS................................................................... 9 SERIAL NUMBER LOCATIONS..................................................................... 10 Loader Serial Number.................................................................... 10 Engine Serial Number.................................................................... 10 DELIVERY REPORT............................................................................. 11 LOADER IDENTIFICATION....................................................................... 12 FEATURES, ACCESSORIES, AND ATTACHMENTS...................................................... 13 Standard Items.......................................................................... 13 Options And Accessories................................................................. 13 Buckets Available....................................................................... 14 Attachments............................................................................. 14 High-Flow Attachments................................................................... 14 Special Applications Kit................................................................ 15 Special Applications Kit Inspection And Maintenance..................................... 15 Forestry Door And Window Kit............................................................ 16 Forestry Door And Window Kit Inspection And Maintenance................................. 16 SAFETY AND TRAINING RESOURCES................................................................... 17 SAFETY INSTRUCTIONS......................................................................... 19 Before Operation........................................................................ 19 Safe Operation Is The Operator’s Responsibility......................................... 20 Safe Operation Needs A Qualified Operator............................................... 20 Avoid Silica Dust....................................................................... 21 FIRE PREVENTION............................................................................. 21 Maintenance............................................................................. 21 Operation............................................................................... 21 Electrical.............................................................................. 21 Hydraulic System........................................................................ 22 Fueling................................................................................. 22 Starting................................................................................ 22 Spark Arrester Exhaust System........................................................... 22 Welding And Grinding.................................................................... 22 Fire Extinguishers...................................................................... 22 PUBLICATIONS AND TRAINING RESOURCES......................................................... 23 MACHINE SIGNS (DECALS)...................................................................... 24 Pictorial Only Safety Signs............................................................. 27 OPERATING INSTRUCTIONS.......................................................................... 29 INSTRUMENT PANEL IDENTIFICATION............................................................. 33 Overview................................................................................ 33 Left Panel.............................................................................. 34 Display Screen.......................................................................... 36 Right Panel (Standard Key Panel)........................................................ 37 Right Panel (Keyless Start Panel)....................................................... 38 Right Panel (Deluxe Instrumentation Panel).............................................. 39 Left Switch Panel....................................................................... 41 Right Switch Panel...................................................................... 41 Left Side Lower Panel................................................................... 42 Right Side Lower Panel.................................................................. 42 Radio................................................................................... 43 CONTROL IDENTIFICATION...................................................................... 45 Description............................................................................. 45 Standard Controls....................................................................... 45 Advanced Control System (ACS)........................................................... 46 Selectable Joystick Controls (SJC)...................................................... 47 OPERATOR CAB................................................................................ 48 Description............................................................................. 48 Side Windows............................................................................ 48 Door Operation.......................................................................... 48 Front Wiper............................................................................. 49 Cab Light............................................................................... 49 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)..................................................... 50 Description............................................................................. 50 Operation............................................................................... 50 SEAT BAR RESTRAINT SYSTEM................................................................... 51 Description............................................................................. 51 Operation............................................................................... 51 PARKING BRAKE............................................................................... 52 Operation............................................................................... 52 TRACTION LOCK OVERRIDE...................................................................... 52 Description............................................................................. 52 Operation............................................................................... 52 ENGINE SPEED CONTROL........................................................................ 53 Operation............................................................................... 53 AUTO IDLE................................................................................... 53 Description............................................................................. 53 Operation............................................................................... 53 LIFT ARM BYPASS CONTROL..................................................................... 54 Description............................................................................. 54 Operation............................................................................... 54 EMERGENCY EXIT.............................................................................. 55 Rear Window Identification.............................................................. 55 Rear Window Removal (Latches)........................................................... 55 Rear Window Removal (Rubber Cord)....................................................... 55 External Access (Rear Window With Latches).............................................. 56 External Access (Rear Window With Rubber Cord).......................................... 56 Front Door.............................................................................. 56 BACK-UP ALARM SYSTEM........................................................................ 58 Description............................................................................. 58 Operation............................................................................... 58 DRIVING AND STEERING THE LOADER............................................................. 59 Available Control Configurations........................................................ 59 Operation (Standard And ACS)............................................................ 59 Operation (SJC) In ‘ISO’ Control Pattern................................................ 60 Operation (SJC) In ‘H’ Control Pattern.................................................. 61 STOPPING THE LOADER......................................................................... 62 Using The Control Levers Or Joysticks................................................... 62 TWO-SPEED CONTROL........................................................................... 62 Description............................................................................. 62 Operation (Standard And ACS)............................................................ 63 Operation (SJC)......................................................................... 63 SPEED MANAGEMENT............................................................................ 64 Description............................................................................. 64 Operation............................................................................... 64 Changing The Factory Default Setting.................................................... 65 DRIVE RESPONSE.............................................................................. 66 Description............................................................................. 66 Operation............................................................................... 66 STEERING DRIFT COMPENSATION................................................................. 68 Description............................................................................. 68 Operation............................................................................... 68 LIFT AND TILT COMPENSATION.................................................................. 70 Description............................................................................. 70 Operation............................................................................... 70 Operation (ACS)......................................................................... 71 Operation (SJC)......................................................................... 72 HYDRAULIC CONTROLS.......................................................................... 73 Description............................................................................. 73 Standard Controls And Advanced Control System (ACS) In FOOT Pedal Mode.................. 73 Advanced Control System (ACS) In HAND Control Mode...................................... 74 Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern............................. 74 Selectable Joystick Controls (SJC) In ‘H’ Control Pattern............................... 75 Hydraulic Bucket Positioning............................................................ 75 FRONT Auxiliary Hydraulics Operation.................................................... 76 FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW).................................. 77 FRONT Auxiliary Hydraulics Operation (REVERSE CONTINUOUS FLOW).......................... 77 REAR Auxiliary Hydraulics Operation..................................................... 78 High-Flow Auxiliary Hydraulics Operation................................................ 79 Quick Couplers.......................................................................... 80 Relieve Auxiliary Hydraulic Pressure (Loader And Attachment)............................ 81 ATTACHMENT CONTROL DEVICE (ACD)............................................................. 82 Description............................................................................. 82 DAILY INSPECTION............................................................................ 83 Daily Inspection And Maintenance........................................................ 83 PRE-STARTING PROCEDURE...................................................................... 85 Entering The Loader..................................................................... 85 Operation & Maintenance Manual And Operator’s Handbook Locations........................ 85 Seat Adjustment......................................................................... 86 Seat Belt Adjustment.................................................................... 87 Seat Bar................................................................................ 88 Joystick Position Adjustment............................................................ 88 STARTING THE ENGINE......................................................................... 89 Standard Key Panel...................................................................... 89 Keyless Start Panel..................................................................... 91 Deluxe Instrumentation Panel............................................................ 93 Warming The Hydraulic / Hydrostatic System.............................................. 95 Cold Temperature Starting............................................................... 95 Cold Temperature Engine Speed Control................................................... 95 MONITORING THE DISPLAY PANELS............................................................... 96 Left Panel.............................................................................. 96 Warning And Shutdown.................................................................... 96 STOPPING THE ENGINE AND LEAVING THE LOADER.................................................. 97 Procedure............................................................................... 97 COUNTERWEIGHTS.............................................................................. 98 Description............................................................................. 98 Effect On The Loader And Loader Operation............................................... 98 When To Consider Using Counterweights................................................... 98 When To Consider Removing Counterweights................................................ 98 Accessories That Affect Machine Weight.................................................. 98 ATTACHMENTS................................................................................. 99 Choosing The Correct Bucket............................................................. 99 Pallet Fork............................................................................. 99 Installing And Removing The Attachment (Hand Lever Bob-Tach)............................100 Installing And Removing The Attachment (Power Bob-Tach).................................103 TRACK UNDERCARRIAGE SYSTEM..................................................................106 Introduction............................................................................106 Compact Track Loader Operating And Maintenance Tips.....................................106 OPERATING PROCEDURE.........................................................................108 Inspect The Work Area...................................................................108 Basic Operating Instructions............................................................108 Driving On Public Roads.................................................................108 Operating With A Full Bucket............................................................109 Operating With An Empty Bucket..........................................................109 Filling And Emptying The Bucket (Foot Pedals)...........................................110 Leveling The Ground Using Float (Foot Pedals)...........................................111 Digging And Filling A Hole (Foot Pedals)................................................112 Filling And Emptying The Bucket (ACS – Handles, SJC – ‘H’ Pattern)......................113 Leveling The Ground Using Float (ACS – Handles, SJC – ‘H’ Pattern)......................114 Digging And Filling A Hole (ACS – Handles, SJC – ‘H’ Pattern)...........................115 Filling And Emptying The Bucket (SJC – ‘ISO’ Pattern)...................................116 Leveling The Ground Using Float (SJC – ‘ISO’ Pattern)...................................117 Digging And Filling A Hole (SJC – ‘ISO’ Pattern)........................................118 TOWING THE LOADER...........................................................................119 Procedure...............................................................................119 LIFTING THE LOADER..........................................................................119 Single-Point Lift.......................................................................119 Four-Point Lift.........................................................................120 TRANSPORTING THE LOADER ON A TRAILER........................................................121 Loading And Unloading...................................................................121 Fastening...............................................................................121 PREVENTIVE MAINTENANCE..........................................................................123 MAINTENANCE SAFETY..........................................................................127 SERVICE SCHEDULE............................................................................128 Maintenance Intervals...................................................................128 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™).....................................................130 Inspecting The BICS™ (Engine STOPPED – Key ON)..........................................130 Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON)....130 Inspecting The Seat Bar Sensor (Engine RUNNING).........................................130 Inspecting The Traction Lock And Parking Brake (Engine RUNNING).........................130 Inspecting The Lift Arm Bypass Control..................................................130 Inspecting Deactivation Of Lift And Tilt Functions (ACS And SJC)........................130 SEAT BAR RESTRAINT SYSTEM...................................................................131 Description.............................................................................131 Inspection And Maintenance..............................................................132 SEAT BELT...................................................................................133 Inspection And Maintenance..............................................................133 LIFT ARM SUPPORT DEVICE.....................................................................134 Description.............................................................................134 Installing..............................................................................135 Removing................................................................................136 BACK-UP ALARM SYSTEM........................................................................137 Description.............................................................................137 Inspection..............................................................................137 Adjusting Switch Position...............................................................138 OPERATOR CAB................................................................................139 Description.............................................................................139 Cab Door Sensor.........................................................................139 Raising.................................................................................140 Lowering................................................................................141 REAR DOOR (TAILGATE)........................................................................142 Opening And Closing.....................................................................142 Adjusting Latch.........................................................................142 REAR GRILLE.................................................................................143 Removing................................................................................143 Installing..............................................................................144 HEATING, VENTILATION, AND AIR CONDITIONING (HVAC) SYSTEM....................................145 Filters.................................................................................145 Air Conditioning Evaporator / Heater Coil...............................................146 Air Conditioning Condenser..............................................................147 Air Conditioning Lubrication............................................................147 Troubleshooting.........................................................................147 ENGINE AIR CLEANER..........................................................................148 Replacing Filters.......................................................................148 FUEL SYSTEM.................................................................................150 Fuel Specifications.....................................................................150 Biodiesel Blend Fuel....................................................................150 Filling The Fuel Tank...................................................................151 Fuel Filter.............................................................................152 Removing Air From The Fuel System.......................................................153 ENGINE LUBRICATION SYSTEM...................................................................154 Checking And Adding Engine Oil..........................................................154 Engine Oil Chart........................................................................154 Removing And Replacing Oil And Filter...................................................155 ENGINE COOLING SYSTEM.......................................................................157 Maintenance Platform....................................................................157 Cleaning................................................................................157 Checking And Adding Coolant.............................................................160 Removing And Replacing Coolant..........................................................161 ELECTRICAL SYSTEM...........................................................................163 Description.............................................................................163 Fuse And Relay Location / Identification................................................163 Battery Maintenance.....................................................................165 Using A Booster Battery (Jump Starting).................................................166 Removing And Installing Battery.........................................................167 HYDRAULIC / HYDROSTATIC SYSTEM..............................................................168 Checking And Adding Fluid...............................................................168 Hydraulic / Hydrostatic Fluid Chart.....................................................168 Removing And Replacing Hydraulic Fluid..................................................169 Hydraulic / Hydrostatic Filter Identification...........................................171 Removing And Replacing Hydraulic / Hydrostatic Filter (Earlier Models)..................172 Removing And Replacing Hydraulic / Hydrostatic Filter (Later Models)....................173 Removing And Replacing Hydraulic Charge Filter..........................................174 Replacing Reservoir Breather Cap........................................................176 TRACK TENSION...............................................................................177 Description.............................................................................177 Checking (Solid-Mounted Undercarriage)..................................................178 Adjusting (Solid-Mounted Undercarriage).................................................179 Checking (Roller Suspension Undercarriage)..............................................180 Adjusting (Roller Suspension Undercarriage).............................................181 HYDROSTATIC DRIVE MOTOR.....................................................................182 Removing And Replacing Oil..............................................................182 TRACK SPROCKET MAINTENANCE..................................................................182 Tightening Procedure....................................................................182 ALTERNATOR BELT.............................................................................183 Belt Adjustment.........................................................................183 Belt Replacement........................................................................183 AIR CONDITIONING BELT.......................................................................184 Belt Adjustment.........................................................................184 Belt Replacement........................................................................184 DRIVE BELT..................................................................................185 Belt Adjustment.........................................................................185 Stop Adjustment.........................................................................185 Belt Replacement........................................................................186 LUBRICATING THE LOADER......................................................................188 Lubrication Locations...................................................................188 TRACK ROLLER AND IDLER LUBRICATION..........................................................191 Description.............................................................................191 PIVOT PINS..................................................................................191 Inspection And Maintenance..............................................................191 BOB-TACH (HAND LEVER).......................................................................192 Inspection And Maintenance..............................................................192 BOB-TACH (POWER)............................................................................193 Inspection And Maintenance..............................................................193 LOADER STORAGE AND RETURN TO SERVICE........................................................194 Storage.................................................................................194 Return To Service.......................................................................194 SYSTEM SETUP AND ANALYSIS.......................................................................195 DIAGNOSTIC SERVICE CODES....................................................................197 Viewing Service Codes...................................................................197 Service Codes List......................................................................198 CONTROL PANEL SETUP.........................................................................207 Right Panel Setup (Deluxe Instrumentation Panel)........................................207 PASSWORD SETUP (KEYLESS START PANEL)........................................................210 Password Description....................................................................210 Changing The Owner Password.............................................................210 Password Lockout Feature................................................................210 PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL)...............................................211 Password Description....................................................................211 Changing The Owner Password.............................................................211 Changing The User Passwords.............................................................212 Password Lockout Feature................................................................212 MAINTENANCE CLOCK...........................................................................213 Description.............................................................................213 Setup...................................................................................214 Reset...................................................................................214 MACHINE SIGN TRANSLATIONS.......................................................................215 MACHINE SIGN TRANSLATIONS...................................................................217 Service Schedule (7242070)..............................................................217 Warning (7167993).......................................................................220 Warning (7169291).......................................................................220 Danger (7167989)........................................................................220 Danger (7167990)........................................................................220 Danger (7167988)........................................................................221 Warning (7168114).......................................................................221 Warning (7167994).......................................................................222 Warning (7168140).......................................................................223 Warning (7168142).......................................................................223 Warning (7168138).......................................................................224 Warning (7167996).......................................................................225 Warning (6737189).......................................................................225 Warning (7184346).......................................................................226 Danger (7170355)........................................................................226 Lift Arm Support Device (7253013).......................................................227 Warning (7168024).......................................................................228 Warning (7142141).......................................................................229 Warning (7168019).......................................................................230 SPECIFICATIONS..................................................................................231 (T650) LOADER SPECIFICATIONS................................................................233 Machine Dimensions......................................................................233 Performance.............................................................................234 Engine..................................................................................234 Drive System............................................................................235 Controls................................................................................235 Hydraulic System........................................................................236 Electrical System.......................................................................237 Capacities..............................................................................237 Tracks..................................................................................238 Ground Pressure.........................................................................238 WARRANTY........................................................................................239 WARRANTY....................................................................................241 ALPHABETICAL INDEX..............................................................................243
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