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Bobcat T650 Compact Track Loader Operation & Maintenance Manual SN ALJG14490 – ALJG29649 – PDF DOWNLOAD
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Bobcat T650 Compact Track Loader Operation & Maintenance Manual SN ALJG14490 – ALJG29649 – PDF DOWNLOAD
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Description
Bobcat T650 Compact Track Loader Operation & Maintenance Manual SN ALJG14490 – ALJG29649 – PDF DOWNLOAD
FILE DETAILS:
Bobcat T650 Compact Track Loader Operation & Maintenance Manual SN ALJG14490 – ALJG29649 – PDF DOWNLOAD
Language : English
Pages : 258
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Bobcat T650 Compact Track Loader Operation & Maintenance Manual SN ALJG14490 – ALJG29649 – PDF DOWNLOAD
FOREWORD:
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation
and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE
MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer.
This manual may illustrate options and accessories not installed on your loader.
SAFETY INSTRUCTIONS:
Before Operation:
- Carefully follow the operating and maintenance instructions in this manual.
- The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.
- This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
- The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
- The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.
The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:
• The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
• The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
• Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
• An Operator’s Handbook is fastened to the operator cab of the loader. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
• The AEM Safety Manual delivered with the machine gives general safety information.
• The Skid-Steer Loader Operating Training Course is available through your Bobcat dealer. This course is intended to provide rules and practices of correct operation of the Bobcat loader. The course is available in English and Spanish versions.
• Service Safety Training Courses are available from your Bobcat dealer. They provide information for safe and correct service procedures.
TABLE OF CONTENTS:
Bobcat T650 Compact Track Loader Operation & Maintenance Manual SN ALJG14490 – ALJG29649 – PDF DOWNLOAD
OPERATOR SAFETY WARNINGS................................................................................ 2 CONTENTS................................................................................................ 3 FOREWORD................................................................................................ 4 BOBCAT COMPANY IS IS0 9001 CERTIFIED................................................................ 5 REGULAR MAINTENANCE ITEMS........................................................................... 5 SERIAL NUMBER LOCATIONS............................................................................. 6 Loader Serial Number............................................................................ 6 Engine Serial Number............................................................................ 6 DELIVERY REPORT..................................................................................... 6 LOADER IDENTIFICATION............................................................................... 7 FEATURES, ACCESSORIES, AND ATTACHMENTS.............................................................. 8 Standard Items.................................................................................. 8 Options And Accessories......................................................................... 8 Buckets Available............................................................................... 9 Attachments..................................................................................... 9 High-Flow Attachments........................................................................... 9 Special Applications Kit........................................................................ 10 Special Applications Kit Inspection And Maintenance............................................. 10 Forestry Door And Window Kit.................................................................... 11 Forestry Door And Window Kit Inspection And Maintenance......................................... 11 SAFETY AND TRAINING RESOURCES........................................................................... 12 SAFETY INSTRUCTIONS................................................................................. 13 Before Operation................................................................................ 13 Safe Operation Is The Operator’s Responsibility................................................. 14 Safe Operation Needs A Qualified Operator....................................................... 14 Avoid Silica Dust............................................................................... 15 FIRE PREVENTION..................................................................................... 15 Maintenance..................................................................................... 15 Operation....................................................................................... 15 Electrical...................................................................................... 15 Hydraulic System................................................................................ 16 Fueling......................................................................................... 16 Starting........................................................................................ 16 Spark Arrester Exhaust System................................................................... 16 Welding And Grinding............................................................................ 16 Fire Extinguishers.............................................................................. 16 PUBLICATIONS AND TRAINING RESOURCES................................................................. 17 MACHINE SIGNS (DECALS).............................................................................. 18 Pictorial Only Safety Signs..................................................................... 20 OPERATING INSTRUCTIONS.................................................................................. 22 INTENDED USE........................................................................................ 26 INSTRUMENT PANEL IDENTIFICATION..................................................................... 27 Overview........................................................................................ 27 Left Panel...................................................................................... 28 Display Screen.................................................................................. 30 Right Panel (Standard Key Panel)................................................................ 31 Right Panel (Keyless Start Panel)............................................................... 32 Right Panel (Deluxe Instrumentation Panel)...................................................... 33 Left Switch Panel............................................................................... 35 Right Switch Panel.............................................................................. 35 Left Side Lower Panel........................................................................... 36 Right Side Lower Panel.......................................................................... 36 Radio........................................................................................... 37 Rear View Camera System......................................................................... 39 CONTROL IDENTIFICATION.............................................................................. 41 Description..................................................................................... 41 Standard Controls............................................................................... 41 Advanced Control System (ACS)................................................................... 42 Selectable Joystick Controls (SJC).............................................................. 43 OPERATOR CAB........................................................................................ 44 Description..................................................................................... 44 Side Windows.................................................................................... 44 Door Operation.................................................................................. 44 Front Wiper..................................................................................... 45 Cab Light....................................................................................... 45 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)............................................................. 46 Description..................................................................................... 46 Operation....................................................................................... 46 SEAT BAR RESTRAINT SYSTEM........................................................................... 47 Description..................................................................................... 47 Operation....................................................................................... 47 PARKING BRAKE....................................................................................... 48 Operation....................................................................................... 48 TRACTION LOCK OVERRIDE.............................................................................. 48 Description..................................................................................... 48 Operation....................................................................................... 48 ENGINE SPEED CONTROL................................................................................ 49 Operation....................................................................................... 49 AUTO IDLE........................................................................................... 49 Description..................................................................................... 49 Operation....................................................................................... 49 LIFT ARM BYPASS CONTROL............................................................................. 50 Description..................................................................................... 50 Operation....................................................................................... 50 EMERGENCY EXIT...................................................................................... 51 Rear Window Identification...................................................................... 51 Rear Window Removal (Latches)................................................................... 51 Rear Window Removal (Rubber Cord)............................................................... 51 External Access (Rear Window With Latches)...................................................... 52 External Access (Rear Window With Rubber Cord).................................................. 52 Front Door...................................................................................... 52 BACK-UP ALARM SYSTEM................................................................................ 54 Description..................................................................................... 54 Operation....................................................................................... 54 DRIVING AND STEERING THE LOADER..................................................................... 55 Available Control Configurations................................................................ 55 Operation (Standard And ACS).................................................................... 55 Operation (SJC) In ‘ISO’ Control Pattern........................................................ 56 Operation (SJC) In ‘H’ Control Pattern.......................................................... 57 STOPPING THE LOADER................................................................................. 58 Using The Control Levers Or Joysticks........................................................... 58 TWO-SPEED CONTROL................................................................................... 58 Description..................................................................................... 58 Operation (Standard And ACS).................................................................... 59 Operation (SJC)................................................................................. 59 SPEED MANAGEMENT.................................................................................... 60 Description..................................................................................... 60 Operation....................................................................................... 60 Changing The Factory Default Setting............................................................ 61 DRIVE RESPONSE...................................................................................... 62 Description..................................................................................... 62 Operation....................................................................................... 62 STEERING DRIFT COMPENSATION......................................................................... 64 Description..................................................................................... 64 Operation....................................................................................... 64 LIFT AND TILT COMPENSATION.......................................................................... 66 Description..................................................................................... 66 Operation....................................................................................... 66 Operation (ACS)................................................................................. 67 Operation (SJC)................................................................................. 68 HYDRAULIC CONTROLS.................................................................................. 69 Description..................................................................................... 69 Standard Controls And Advanced Control System (ACS) In FOOT Pedal Mode.......................... 69 Advanced Control System (ACS) In HAND Control Mode.............................................. 70 Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern..................................... 70 Selectable Joystick Controls (SJC) In ‘H’ Control Pattern....................................... 71 Hydraulic Bucket Positioning.................................................................... 71 Automatic Ride Control.......................................................................... 72 Reversing Fan................................................................................... 73 FRONT Auxiliary Hydraulics Operation............................................................ 74 FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW).......................................... 75 FRONT Auxiliary Hydraulics Operation (REVERSE CONTINUOUS FLOW).................................. 75 REAR Auxiliary Hydraulics Operation............................................................. 76 High-Flow Auxiliary Hydraulics Operation........................................................ 77 Quick Couplers.................................................................................. 78 Quick Coupler Troubleshooting................................................................... 78 Standard Couplers............................................................................... 79 Bob-Dock Coupler Block.......................................................................... 79 Relieve Auxiliary Hydraulic Pressure (Front Auxiliary Quick Couplers)........................... 80 Relieve Auxiliary Hydraulic Pressure (Rear Auxiliary Quick Couplers)............................ 80 Relieve Auxiliary Hydraulic Pressure (Bob-Dock System).......................................... 81 ATTACHMENT CONTROL DEVICE (ACD)..................................................................... 82 Description..................................................................................... 82 DAILY INSPECTION.................................................................................... 83 Daily Inspection And Maintenance................................................................ 83 PRE-STARTING PROCEDURE.............................................................................. 85 Entering The Loader............................................................................. 85 Operation & Maintenance Manual And Operator’s Handbook Locations................................ 85 Seat Adjustment................................................................................. 86 Seat Belt Adjustment............................................................................ 88 Seat Bar........................................................................................ 89 Joystick Position Adjustment.................................................................... 89 STARTING THE ENGINE................................................................................. 90 Standard Key Panel.............................................................................. 90 Keyless Start Panel............................................................................. 92 Deluxe Instrumentation Panel.................................................................... 94 Warming The Hydraulic / Hydrostatic System...................................................... 96 Cold Temperature Starting....................................................................... 96 Cold Temperature Engine Speed Control........................................................... 96 MONITORING THE DISPLAY PANELS....................................................................... 97 Left Panel...................................................................................... 97 Warning And Shutdown............................................................................ 97 STOPPING THE ENGINE AND LEAVING THE LOADER.......................................................... 98 Procedure....................................................................................... 98 COUNTERWEIGHTS...................................................................................... 99 Description..................................................................................... 99 Effect On The Loader And Loader Operation....................................................... 99 When To Consider Using Counterweights........................................................... 99 When To Consider Removing Counterweights........................................................ 99 Accessories That Affect Machine Weight.......................................................... 99 ATTACHMENTS.........................................................................................100 Choosing The Correct Bucket.....................................................................100 Pallet Fork.....................................................................................101 Installing And Removing The Attachment (Hand Lever Bob-Tach System).............................102 Installing And Removing The Attachment (Power Bob-Tach System)..................................105 Installing And Removing The Attachment (Bob-Dock System)........................................108 TRACK UNDERCARRIAGE SYSTEM..........................................................................113 Introduction....................................................................................113 Compact Track Loader Operating And Maintenance Tips.............................................113 OPERATING PROCEDURE.................................................................................115 Inspect The Work Area...........................................................................115 Basic Operating Instructions....................................................................115 Driving On Public Roads.........................................................................115 Operating With A Full Bucket....................................................................116 Operating With An Empty Bucket..................................................................116 TOWING THE LOADER...................................................................................117 Procedure.......................................................................................117 LIFTING THE LOADER..................................................................................117 Single-Point Lift...............................................................................117 Four-Point Lift.................................................................................118 TRANSPORTING THE LOADER ON A TRAILER................................................................119 Loading And Unloading...........................................................................119 Fastening.......................................................................................119 PREVENTIVE MAINTENANCE..................................................................................120 MAINTENANCE SAFETY..................................................................................124 SERVICE SCHEDULE....................................................................................125 Maintenance Intervals...........................................................................125 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™).............................................................127 Inspecting The BICS™ (Engine STOPPED – Key ON)..................................................127 Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON)............127 Inspecting The Seat Bar Sensor (Engine RUNNING).................................................127 Inspecting The Traction Lock And Parking Brake (Engine RUNNING).................................127 Inspecting The Lift Arm Bypass Control..........................................................127 Inspecting Deactivation Of Lift And Tilt Functions (ACS And SJC)................................127 SEAT BAR RESTRAINT SYSTEM...........................................................................128 Description.....................................................................................128 Inspection And Maintenance......................................................................129 SEAT BELT...........................................................................................130 Inspection And Maintenance......................................................................130 LIFT ARM SUPPORT DEVICE.............................................................................131 Description.....................................................................................131 Installing......................................................................................132 Removing........................................................................................133 BACK-UP ALARM SYSTEM................................................................................134 Description.....................................................................................134 Inspection......................................................................................134 Adjusting Switch Position.......................................................................135 OPERATOR CAB........................................................................................136 Description.....................................................................................136 Cab Door Sensor.................................................................................136 Raising.........................................................................................137 Lowering........................................................................................138 REAR DOOR (TAILGATE)................................................................................139 Opening And Closing.............................................................................139 Adjusting Latch.................................................................................139 REAR GRILLE.........................................................................................140 Removing........................................................................................140 Installing......................................................................................141 HEATING, VENTILATION, AND AIR CONDITIONING (HVAC) SYSTEM............................................142 Filters.........................................................................................142 Air Conditioning Evaporator / Heater Coil.......................................................143 Air Conditioning Condenser......................................................................144 Air Conditioning Lubrication....................................................................144 Troubleshooting.................................................................................144 ENGINE AIR CLEANER..................................................................................145 Replacing Filters...............................................................................145 FUEL SYSTEM.........................................................................................147 Fuel Specifications.............................................................................147 Biodiesel Blend Fuel............................................................................147 Filling The Fuel Tank...........................................................................148 Fuel Filter.....................................................................................149 Removing Air From The Fuel System...............................................................150 ENGINE LUBRICATION SYSTEM...........................................................................151 Checking And Adding Engine Oil..................................................................151 Engine Oil Chart................................................................................151 Removing And Replacing Oil And Filter...........................................................152 ENGINE COOLING SYSTEM...............................................................................154 Maintenance Platform............................................................................154 Cleaning........................................................................................154 Checking And Adding Coolant.....................................................................157 Removing And Replacing Coolant..................................................................158 ELECTRICAL SYSTEM...................................................................................160 Description.....................................................................................160 Fuse And Relay Location / Identification........................................................160 Battery Maintenance.............................................................................167 Maintaining Battery Charge Level................................................................167 Battery Service During Machine Storage..........................................................167 Battery Testing.................................................................................168 Battery Charging................................................................................168 Using A Booster Battery (Jump Starting).........................................................169 Removing And Installing Battery.................................................................170 HYDRAULIC / HYDROSTATIC SYSTEM......................................................................171 Checking And Adding Fluid.......................................................................171 Hydraulic / Hydrostatic Fluid Chart.............................................................171 Removing And Replacing Hydraulic Fluid..........................................................172 Hydraulic / Hydrostatic Filter Identification...................................................174 Removing And Replacing Hydraulic / Hydrostatic Filter (Earlier Models)..........................175 Removing And Replacing Hydraulic / Hydrostatic Filter (Later Models)............................176 Removing And Replacing Hydraulic Charge Filter..................................................177 Replacing Reservoir Breather Cap................................................................179 TRACK TENSION.......................................................................................180 Description.....................................................................................180 Checking (Solid-Mounted Undercarriage)..........................................................181 Adjusting (Solid-Mounted Undercarriage) (Earlier Models With Two Track Tension Fittings)........182 Adjusting (Solid-Mounted Undercarriage) (Later Models With One Track Tension Fitting)...........183 Checking (Roller Suspension Undercarriage)......................................................184 Adjusting (Roller Suspension Undercarriage) (Earlier Models With Two Track Tension Fittings)....185 Adjusting (Roller Suspension Undercarriage) (Later Models With One Track Tension Fitting).......186 HYDROSTATIC DRIVE MOTOR.............................................................................187 Removing And Replacing Fluid....................................................................187 TRACK SPROCKET MAINTENANCE..........................................................................188 Tightening Procedure............................................................................188 ALTERNATOR BELT.....................................................................................189 Belt Adjustment.................................................................................189 Belt Replacement................................................................................189 AIR CONDITIONING BELT...............................................................................190 Belt Adjustment.................................................................................190 Belt Replacement................................................................................190 DRIVE BELT..........................................................................................191 Belt Adjustment.................................................................................191 Stop Adjustment.................................................................................191 Belt Replacement................................................................................192 AUTOMATIC RIDE CONTROL ACCUMULATOR..................................................................194 Checking Accumulator Charge.....................................................................194 LUBRICATING THE LOADER..............................................................................195 Lubrication Locations...........................................................................195 TRACK ROLLER AND IDLER LUBRICATION..................................................................198 Description.....................................................................................198 PIVOT PINS..........................................................................................198 Inspection And Maintenance......................................................................198 BOB-TACH (HAND LEVER)...............................................................................199 Inspection And Maintenance......................................................................199 BOB-TACH (POWER)....................................................................................200 Inspection And Maintenance......................................................................200 LOADER STORAGE AND RETURN TO SERVICE................................................................201 Storage.........................................................................................201 Return To Service...............................................................................201 SYSTEM SETUP AND ANALYSIS...............................................................................202 DIAGNOSTIC SERVICE CODES............................................................................203 Viewing Service Codes...........................................................................203 Service Codes List..............................................................................204 CONTROL PANEL SETUP.................................................................................214 Right Panel Setup (Deluxe Instrumentation Panel)................................................214 PASSWORD SETUP (KEYLESS START PANEL)................................................................218 Password Description............................................................................218 Changing The Owner Password.....................................................................218 Password Lockout Feature........................................................................218 PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL).......................................................219 Password Description............................................................................219 Changing The Owner Password.....................................................................219 Changing The User Passwords.....................................................................220 Password Lockout Feature........................................................................220 MAINTENANCE CLOCK...................................................................................221 Description.....................................................................................221 Setup...........................................................................................222 Reset...........................................................................................222 MACHINE SIGN TRANSLATIONS...............................................................................223 MACHINE SIGN TRANSLATIONS...........................................................................224 Service Schedule (7242070)......................................................................224 Warning (7167993)...............................................................................227 Warning (7169291)...............................................................................227 Danger (7167989)................................................................................227 Danger (7167990)................................................................................227 Danger (7167988)................................................................................228 Warning (7168114)...............................................................................228 Warning (7167994)...............................................................................229 Warning (7168140)...............................................................................230 Warning (7168142)...............................................................................230 Warning (7168138)...............................................................................231 Warning (7167996)...............................................................................232 Warning (6737189)...............................................................................232 Warning (7184346)...............................................................................233 Danger (7170355)................................................................................233 Lift Arm Support Device (7253013)...............................................................234 Warning (7168024)...............................................................................235 Warning (7142141)...............................................................................236 Warning (7168019)...............................................................................237 SPECIFICATIONS..........................................................................................238 MACHINE IDENTIFICATION..............................................................................239 Models With Six Or Eight Track Sprocket Nuts....................................................239 Models With Sixteen Track Sprocket Bolts........................................................239 LOADER SPECIFICATIONS FOR MACHINES WITH SIX OR EIGHT TRACK SPROCKET NUTS............................240 Machine Dimensions..............................................................................240 Performance.....................................................................................241 Engine..........................................................................................241 Drive System....................................................................................242 Controls........................................................................................242 Hydraulic System................................................................................243 Electrical System...............................................................................244 Capacities......................................................................................244 Tracks..........................................................................................245 Ground Pressure.................................................................................245 LOADER SPECIFICATIONS FOR MACHINES WITH SIXTEEN TRACK SPROCKET BOLTS................................246 Machine Dimensions..............................................................................246 Performance.....................................................................................247 Engine..........................................................................................247 Drive System....................................................................................248 Controls........................................................................................248 Hydraulic System................................................................................249 Electrical System...............................................................................250 Capacities......................................................................................250 Tracks..........................................................................................251 Ground Pressure.................................................................................251 WARRANTY................................................................................................252 WARRANTY............................................................................................253 ALPHABETICAL INDEX......................................................................................255
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