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Bobcat T650 Compact Track Loader Operation & Maintenance Manual SN B2KZ11001 – B2KZ11999 – PDF DOWNLOAD
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Bobcat T650 Compact Track Loader Operation & Maintenance Manual SN B2KZ11001 – B2KZ11999 – PDF DOWNLOAD
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Description
Bobcat T650 Compact Track Loader Operation & Maintenance Manual SN B2KZ11001 – B2KZ11999 – PDF DOWNLOAD
FILE DETAILS:
Bobcat T650 Compact Track Loader Operation & Maintenance Manual SN B2KZ11001 – B2KZ11999 – PDF DOWNLOAD
Language : English
Pages : 244
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Bobcat T650 Compact Track Loader Operation & Maintenance Manual SN B2KZ11001 – B2KZ11999 – PDF DOWNLOAD
FOREWORD:
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your loader.
SAFETY INSTRUCTIONS:
Before Operation:
- Carefully follow the operating and maintenance instructions in this manual.
- The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
- The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
- The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.
The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:
• The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
• The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
• Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
• An Operator’s Handbook is fastened to the operator cab of the loader. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
The dealer and owner / operator review the recommended uses of the product when delivered. If the owner / operator will be using the machine for a different application(s) he or she must ask the dealer for recommendations on the new use.
TABLE OF CONTENTS:
Bobcat T650 Compact Track Loader Operation & Maintenance Manual SN B2KZ11001 – B2KZ11999 – PDF DOWNLOAD
OPERATOR SAFETY WARNINGS........................................................................ 3 CONTENTS........................................................................................ 5 FOREWORD........................................................................................ 7 DECLARATION OF CONFORMITY................................................................... 9 BOBCAT COMPANY IS IS0 9001 CERTIFIED........................................................ 11 REGULAR MAINTENANCE ITEMS................................................................... 11 LUBRICANTS AND FLUIDS....................................................................... 12 SERIAL NUMBER LOCATIONS..................................................................... 13 Loader Serial Number.................................................................... 13 Engine Serial Number.................................................................... 13 DELIVERY REPORT............................................................................. 14 LOADER IDENTIFICATION....................................................................... 15 FEATURES, ACCESSORIES, AND ATTACHMENTS...................................................... 16 Standard Items.......................................................................... 16 Options And Accessories................................................................. 16 Buckets Available....................................................................... 17 Attachments............................................................................. 17 High-Flow Attachments................................................................... 17 Special Applications Kit................................................................ 18 Special Applications Kit Inspection And Maintenance..................................... 18 Forestry Door And Window Kit............................................................ 19 Forestry Door And Window Kit Inspection And Maintenance................................. 19 SAFETY AND TRAINING RESOURCES................................................................... 21 SAFETY INSTRUCTIONS......................................................................... 23 Before Operation........................................................................ 23 Safe Operation Is The Operator’s Responsibility......................................... 24 Safe Operation Needs A Qualified Operator............................................... 24 Avoid Silica Dust....................................................................... 25 FIRE PREVENTION............................................................................. 25 Maintenance............................................................................. 25 Operation............................................................................... 25 Electrical.............................................................................. 25 Hydraulic System........................................................................ 26 Fueling................................................................................. 26 Starting................................................................................ 26 Spark Arrester Exhaust System........................................................... 26 Welding And Grinding.................................................................... 26 Fire Extinguishers...................................................................... 26 PUBLICATIONS AND TRAINING RESOURCES......................................................... 27 MACHINE SIGNS (DECALS)...................................................................... 28 Pictorial Only Safety Signs............................................................. 31 OPERATING INSTRUCTIONS.......................................................................... 43 INSTRUMENT PANEL IDENTIFICATION............................................................. 47 Overview................................................................................ 47 Left Panel.............................................................................. 48 Display Screen.......................................................................... 50 Right Panel (Standard Key Panel)........................................................ 51 Right Panel (Keyless Start Panel)....................................................... 52 Right Panel (Deluxe Instrumentation Panel).............................................. 53 Left Switch Panel....................................................................... 55 Right Switch Panel...................................................................... 55 Left Side Lower Panel................................................................... 56 Right Side Lower Panel.................................................................. 56 Radio................................................................................... 57 CONTROL IDENTIFICATION...................................................................... 59 Description............................................................................. 59 Standard Controls....................................................................... 59 Advanced Control System (ACS)........................................................... 60 Selectable Joystick Controls (SJC)...................................................... 61 OPERATOR CAB................................................................................ 62 Description............................................................................. 62 Side Windows............................................................................ 62 Door Operation.......................................................................... 62 Front Wiper............................................................................. 63 Cab Light............................................................................... 63 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)..................................................... 64 Description............................................................................. 64 Operation............................................................................... 64 SEAT BAR RESTRAINT SYSTEM................................................................... 65 Description............................................................................. 65 Operation............................................................................... 65 PARKING BRAKE............................................................................... 66 Operation............................................................................... 66 TRACTION LOCK OVERRIDE...................................................................... 66 Description............................................................................. 66 Operation............................................................................... 66 ENGINE SPEED CONTROL........................................................................ 67 Operation............................................................................... 67 AUTO IDLE................................................................................... 67 Description............................................................................. 67 Operation............................................................................... 67 LIFT ARM BYPASS CONTROL..................................................................... 68 Description............................................................................. 68 Operation............................................................................... 68 EMERGENCY EXIT.............................................................................. 69 Rear Window Identification.............................................................. 69 Rear Window Removal (Latches)........................................................... 69 Rear Window Removal (Rubber Cord)....................................................... 69 External Access (Rear Window With Latches).............................................. 70 External Access (Rear Window With Rubber Cord).......................................... 70 Front Door.............................................................................. 70 BACK-UP ALARM SYSTEM........................................................................ 72 Description............................................................................. 72 Operation............................................................................... 72 DRIVING AND STEERING THE LOADER............................................................. 73 Available Control Configurations........................................................ 73 Operation (Standard And ACS)............................................................ 73 Operation (SJC) In ‘ISO’ Control Pattern................................................ 74 Operation (SJC) In ‘H’ Control Pattern.................................................. 75 STOPPING THE LOADER......................................................................... 76 Using The Control Levers Or Joysticks................................................... 76 TWO-SPEED CONTROL........................................................................... 76 Description............................................................................. 76 Operation (Standard And ACS)............................................................ 77 Operation (SJC)......................................................................... 77 SPEED MANAGEMENT............................................................................ 78 Description............................................................................. 78 Operation............................................................................... 78 Changing The Factory Default Setting.................................................... 79 DRIVE RESPONSE.............................................................................. 80 Description............................................................................. 80 Operation............................................................................... 80 STEERING DRIFT COMPENSATION................................................................. 82 Description............................................................................. 82 Operation............................................................................... 82 LIFT AND TILT COMPENSATION.................................................................. 84 Description............................................................................. 84 Operation............................................................................... 84 Operation (ACS)......................................................................... 85 Operation (SJC)......................................................................... 86 HYDRAULIC CONTROLS.......................................................................... 87 Description............................................................................. 87 Standard Controls And Advanced Control System (ACS) In FOOT Pedal Mode.................. 87 Advanced Control System (ACS) In HAND Control Mode...................................... 88 Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern............................. 88 Selectable Joystick Controls (SJC) In ‘H’ Control Pattern............................... 89 Hydraulic Bucket Positioning............................................................ 89 FRONT Auxiliary Hydraulics Operation.................................................... 90 FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW).................................. 91 FRONT Auxiliary Hydraulics Operation (REVERSE CONTINUOUS FLOW).......................... 91 REAR Auxiliary Hydraulics Operation..................................................... 92 High-Flow Auxiliary Hydraulics Operation................................................ 93 Quick Couplers.......................................................................... 94 Relieve Auxiliary Hydraulic Pressure (Loader And Attachment)............................ 95 ATTACHMENT CONTROL DEVICE (ACD)............................................................. 96 Description............................................................................. 96 DAILY INSPECTION............................................................................ 97 Daily Inspection And Maintenance........................................................ 97 PRE-STARTING PROCEDURE...................................................................... 99 Entering The Loader..................................................................... 99 Operation & Maintenance Manual And Operator’s Handbook Locations........................ 99 Seat Adjustment.........................................................................100 Seat Belt Adjustment....................................................................101 Seat Bar................................................................................102 Joystick Position Adjustment............................................................102 STARTING THE ENGINE.........................................................................103 Standard Key Panel......................................................................103 Keyless Start Panel.....................................................................105 Deluxe Instrumentation Panel............................................................107 Warming The Hydraulic / Hydrostatic System..............................................109 Cold Temperature Starting...............................................................109 Cold Temperature Engine Speed Control...................................................109 MONITORING THE DISPLAY PANELS...............................................................110 Left Panel..............................................................................110 Warning And Shutdown....................................................................110 STOPPING THE ENGINE AND LEAVING THE LOADER..................................................111 Procedure...............................................................................111 COUNTERWEIGHTS..............................................................................112 Description.............................................................................112 Effect On The Loader And Loader Operation...............................................112 When To Consider Using Counterweights...................................................112 When To Consider Removing Counterweights................................................112 Accessories That Affect Machine Weight..................................................112 ATTACHMENTS.................................................................................113 Choosing The Correct Bucket.............................................................113 Pallet Fork.............................................................................113 Installing And Removing The Attachment (Hand Lever Bob-Tach)............................114 Installing And Removing The Attachment (Power Bob-Tach).................................117 TRACK UNDERCARRIAGE SYSTEM..................................................................120 Introduction............................................................................120 Compact Track Loader Operating And Maintenance Tips.....................................120 OPERATING PROCEDURE.........................................................................122 Inspect The Work Area...................................................................122 Basic Operating Instructions............................................................122 Driving On Public Roads.................................................................122 Operating With A Full Bucket............................................................123 Operating With An Empty Bucket..........................................................123 Filling And Emptying The Bucket (Foot Pedals)...........................................124 Levelling The Ground Using Float (Foot Pedals)..........................................125 Digging And Filling A Hole (Foot Pedals)................................................126 Filling And Emptying The Bucket (ACS – Handles And SJC – ‘H’ Pattern)...................127 Levelling The Ground Using Float (ACS – Handles And SJC – ‘H’ Pattern)..................128 Digging And Filling A Hole (ACS – Handles And SJC – ‘H’ Pattern)........................129 Filling And Emptying The Bucket (SJC – ‘ISO’ Pattern)...................................130 Levelling The Ground Using Float (SJC – ‘ISO’ Pattern)..................................131 Digging And Filling A Hole (SJC – ‘ISO’ Pattern)........................................132 TOWING THE LOADER...........................................................................133 Procedure...............................................................................133 LIFTING THE LOADER..........................................................................133 Single-Point Lift.......................................................................133 Four-Point Lift.........................................................................134 TRANSPORTING THE LOADER ON A TRAILER........................................................135 Loading And Unloading...................................................................135 Fastening...............................................................................135 PREVENTIVE MAINTENANCE..........................................................................137 MAINTENANCE SAFETY..........................................................................141 SERVICE SCHEDULE............................................................................142 Maintenance Intervals...................................................................142 Inspection Checkbook....................................................................144 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™).....................................................145 Inspecting The BICS™ (Engine STOPPED – Key ON)..........................................145 Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON)....145 Inspecting The Seat Bar Sensor (Engine RUNNING).........................................145 Inspecting The Traction Lock And Parking Brake (Engine RUNNING).........................145 Inspecting The Lift Arm Bypass Control..................................................145 Inspecting Deactivation Of Lift And Tilt Functions (ACS And SJC)........................145 SEAT BAR RESTRAINT SYSTEM...................................................................146 Description.............................................................................146 Inspection And Maintenance..............................................................147 SEAT BELT...................................................................................148 Inspection And Maintenance..............................................................148 LIFT ARM SUPPORT DEVICE.....................................................................149 Description.............................................................................149 Installing..............................................................................150 Removing................................................................................151 BACK-UP ALARM SYSTEM........................................................................152 Description.............................................................................152 Inspection..............................................................................152 Adjusting Switch Position...............................................................153 OPERATOR CAB................................................................................154 Description.............................................................................154 Cab Door Sensor.........................................................................154 Raising.................................................................................155 Lowering................................................................................156 REAR DOOR (TAILGATE)........................................................................157 Opening And Closing.....................................................................157 Adjusting Latch.........................................................................157 REAR GRILLE.................................................................................158 Removing................................................................................158 Installing..............................................................................159 HEATING, VENTILATION, AND AIR CONDITIONING (HVAC) SYSTEM....................................160 Filters.................................................................................160 Air Conditioning Evaporator / Heater Coil...............................................161 Air Conditioning Condenser..............................................................162 Air Conditioning Lubrication............................................................162 Troubleshooting.........................................................................162 ENGINE AIR CLEANER..........................................................................163 Replacing Filters.......................................................................163 FUEL SYSTEM.................................................................................165 Fuel Specifications.....................................................................165 Biodiesel Blend Fuel....................................................................165 Filling The Fuel Tank...................................................................166 Fuel Filter.............................................................................167 Removing Air From The Fuel System.......................................................168 ENGINE LUBRICATION SYSTEM...................................................................169 Checking And Adding Engine Oil..........................................................169 Engine Oil Chart........................................................................169 Removing And Replacing Oil And Filter...................................................170 ENGINE COOLING SYSTEM.......................................................................172 Maintenance Platform....................................................................172 Cleaning................................................................................172 Checking And Adding Coolant.............................................................175 Removing And Replacing Coolant..........................................................176 ELECTRICAL SYSTEM...........................................................................178 Description.............................................................................178 Fuse And Relay Location / Identification................................................178 Battery Maintenance.....................................................................180 Using A Booster Battery (Jump Starting).................................................181 Removing And Installing Battery.........................................................182 HYDRAULIC / HYDROSTATIC SYSTEM..............................................................183 Checking And Adding Fluid...............................................................183 Hydraulic / Hydrostatic Fluid Chart.....................................................183 Removing And Replacing Hydraulic Fluid..................................................184 Hydraulic / Hydrostatic Filter Identification...........................................186 Removing And Replacing Hydraulic / Hydrostatic Filter (Earlier Models)..................187 Removing And Replacing Hydraulic / Hydrostatic Filter (Later Models)....................188 Removing And Replacing Hydraulic Charge Filter..........................................189 Replacing Reservoir Breather Cap........................................................191 TRACK TENSION...............................................................................192 Description.............................................................................192 Checking (Solid-Mounted Undercarriage)..................................................193 Adjusting (Solid-Mounted Undercarriage).................................................194 Checking (Roller Suspension Undercarriage)..............................................195 Adjusting (Roller Suspension Undercarriage).............................................196 HYDROSTATIC DRIVE MOTOR.....................................................................197 Removing And Replacing Oil..............................................................197 TRACK SPROCKET MAINTENANCE..................................................................197 Tightening Procedure....................................................................197 ALTERNATOR BELT.............................................................................198 Belt Adjustment.........................................................................198 Belt Replacement........................................................................198 AIR CONDITIONING BELT.......................................................................199 Belt Adjustment.........................................................................199 Belt Replacement........................................................................199 DRIVE BELT..................................................................................200 Belt Adjustment.........................................................................200 Stop Adjustment.........................................................................200 Belt Replacement........................................................................201 LUBRICATING THE LOADER......................................................................203 Lubrication Locations...................................................................203 TRACK ROLLER AND IDLER LUBRICATION..........................................................206 Description.............................................................................206 PIVOT PINS..................................................................................206 Inspection And Maintenance..............................................................206 BOB-TACH (HAND LEVER).......................................................................207 Inspection And Maintenance..............................................................207 BOB-TACH (POWER)............................................................................208 Inspection And Maintenance..............................................................208 LOADER STORAGE AND RETURN TO SERVICE........................................................209 Storage.................................................................................209 Return To Service.......................................................................209 SYSTEM SETUP AND ANALYSIS.......................................................................211 DIAGNOSTIC SERVICE CODES....................................................................213 Viewing Service Codes...................................................................213 Service Codes List......................................................................214 CONTROL PANEL SETUP.........................................................................223 Right Panel Setup (Deluxe Instrumentation Panel)........................................223 PASSWORD SETUP (KEYLESS START PANEL)........................................................226 Password Description....................................................................226 Changing The Owner Password.............................................................226 Password Lockout Feature................................................................226 PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL)...............................................227 Password Description....................................................................227 Changing The Owner Password.............................................................227 Changing The User Passwords.............................................................228 Password Lockout Feature................................................................228 MAINTENANCE CLOCK...........................................................................229 Description.............................................................................229 Setup...................................................................................230 Reset...................................................................................230 SPECIFICATIONS..................................................................................231 (T650) LOADER SPECIFICATIONS................................................................233 Machine Dimensions......................................................................233 Performance.............................................................................234 Engine..................................................................................234 Drive System............................................................................235 Controls................................................................................235 Hydraulic System........................................................................236 Electrical System.......................................................................237 Capacities..............................................................................237 Tracks..................................................................................238 Ground Pressure.........................................................................238 Environmental...........................................................................238 Temperature Range.......................................................................238 WARRANTY........................................................................................239 WARRANTY....................................................................................241 ALPHABETICAL INDEX..............................................................................243
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