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Bobcat T650 Compact Track Loader Operation & Maintenance Manual SN B2KZ13900 & Above – PDF DOWNLOAD
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Bobcat T650 Compact Track Loader Operation & Maintenance Manual SN B2KZ13900 & Above – PDF DOWNLOAD
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Description
Bobcat T650 Compact Track Loader Operation & Maintenance Manual SN B2KZ13900 & Above – PDF DOWNLOAD
FILE DETAILS:
Bobcat T650 Compact Track Loader Operation & Maintenance Manual SN B2KZ13900 & Above – PDF DOWNLOAD
Language : English
Pages : 248
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Bobcat T650 Compact Track Loader Operation & Maintenance Manual SN B2KZ13900 & Above – PDF DOWNLOAD
FOREWORD:
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your loader.
SAFETY INSTRUCTIONS:
Before Operation:
- Carefully follow the operating and maintenance instructions in this manual.
- The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
- The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
- The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.
The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:
• The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
• The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
• Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
• An Operator’s Handbook is fastened to the operator cab of the loader. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
The dealer and owner / operator review the recommended uses of the product when delivered. If the owner / operator will be using the machine for a different application(s) he or she must ask the dealer for recommendations on the new use.
TABLE OF CONTENTS:
Bobcat T650 Compact Track Loader Operation & Maintenance Manual SN B2KZ13900 & Above – PDF DOWNLOAD
OPERATOR SAFETY WARNINGS................................................................................ 2 CONTENTS................................................................................................ 3 FOREWORD................................................................................................ 4 DECLARATION OF CONFORMITY........................................................................... 5 BOBCAT COMPANY IS IS0 9001 CERTIFIED................................................................ 7 REGULAR MAINTENANCE ITEMS........................................................................... 7 Fluids, Lubricants And Fuel..................................................................... 8 SERIAL NUMBER LOCATIONS............................................................................. 9 Loader Serial Number............................................................................ 9 Engine Serial Number............................................................................ 9 DELIVERY REPORT..................................................................................... 9 LOADER IDENTIFICATION............................................................................... 10 FEATURES, ACCESSORIES, AND ATTACHMENTS.............................................................. 11 Standard Items.................................................................................. 11 Options And Accessories......................................................................... 11 Buckets Available............................................................................... 12 Attachments..................................................................................... 12 High-Flow Attachments........................................................................... 12 Special Applications Kit........................................................................ 13 Special Applications Kit Inspection And Maintenance............................................. 13 Forestry Door And Window Kit.................................................................... 14 Forestry Door And Window Kit Inspection And Maintenance......................................... 14 SAFETY AND TRAINING RESOURCES........................................................................... 15 SAFETY INSTRUCTIONS................................................................................. 16 Before Operation................................................................................ 16 Safe Operation Is The Operator’s Responsibility................................................. 17 Safe Operation Needs A Qualified Operator....................................................... 17 Avoid Silica Dust............................................................................... 18 FIRE PREVENTION..................................................................................... 18 Maintenance..................................................................................... 18 Operation....................................................................................... 18 Electrical...................................................................................... 18 Hydraulic System................................................................................ 19 Fueling......................................................................................... 19 Starting........................................................................................ 19 Spark Arrester Exhaust System................................................................... 19 Welding And Grinding............................................................................ 19 Fire Extinguishers.............................................................................. 19 PUBLICATIONS AND TRAINING RESOURCES................................................................. 20 MACHINE SIGNS (DECALS).............................................................................. 21 Pictorial Only Safety Signs..................................................................... 23 OPERATING INSTRUCTIONS.................................................................................. 35 INTENDED USE........................................................................................ 39 INSTRUMENT PANEL IDENTIFICATION..................................................................... 40 Overview........................................................................................ 40 Left Panel...................................................................................... 41 Display Screen.................................................................................. 43 Right Panel (Standard Key Panel)................................................................ 44 Right Panel (Keyless Start Panel)............................................................... 45 Right Panel (Deluxe Instrumentation Panel)...................................................... 46 Left Switch Panel............................................................................... 48 Right Switch Panel.............................................................................. 48 Left Side Lower Panel........................................................................... 49 Right Side Lower Panel.......................................................................... 49 Radio........................................................................................... 50 Rear View Camera System......................................................................... 52 CONTROL IDENTIFICATION.............................................................................. 54 Description..................................................................................... 54 Standard Controls............................................................................... 54 Advanced Control System (ACS)................................................................... 55 Selectable Joystick Controls (SJC).............................................................. 56 OPERATOR CAB........................................................................................ 57 Description..................................................................................... 57 Side Windows.................................................................................... 57 Door Operation.................................................................................. 57 Front Wiper..................................................................................... 58 Cab Light....................................................................................... 58 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)............................................................. 59 Description..................................................................................... 59 Operation....................................................................................... 59 SEAT BAR RESTRAINT SYSTEM........................................................................... 60 Description..................................................................................... 60 Operation....................................................................................... 60 PARKING BRAKE....................................................................................... 61 Operation....................................................................................... 61 TRACTION LOCK OVERRIDE.............................................................................. 61 Description..................................................................................... 61 Operation....................................................................................... 61 ENGINE SPEED CONTROL................................................................................ 62 Operation....................................................................................... 62 AUTO IDLE........................................................................................... 62 Description..................................................................................... 62 Operation....................................................................................... 62 LIFT ARM BYPASS CONTROL............................................................................. 63 Description..................................................................................... 63 Operation....................................................................................... 63 EMERGENCY EXIT...................................................................................... 64 Rear Window Identification...................................................................... 64 Rear Window Removal (Latches)................................................................... 64 Rear Window Removal (Rubber Cord)............................................................... 64 External Access (Rear Window With Latches)...................................................... 65 External Access (Rear Window With Rubber Cord).................................................. 65 Front Door...................................................................................... 65 BACK-UP ALARM SYSTEM................................................................................ 67 Description..................................................................................... 67 Operation....................................................................................... 67 DRIVING AND STEERING THE LOADER..................................................................... 68 Available Control Configurations................................................................ 68 Operation (Standard And ACS).................................................................... 68 Operation (SJC) In ‘ISO’ Control Pattern........................................................ 69 Operation (SJC) In ‘H’ Control Pattern.......................................................... 70 STOPPING THE LOADER................................................................................. 71 Using The Control Levers Or Joysticks........................................................... 71 TWO-SPEED CONTROL................................................................................... 71 Description..................................................................................... 71 Operation (Standard And ACS).................................................................... 72 Operation (SJC)................................................................................. 72 SPEED MANAGEMENT.................................................................................... 73 Description..................................................................................... 73 Operation....................................................................................... 73 Changing The Factory Default Setting............................................................ 74 DRIVE RESPONSE...................................................................................... 75 Description..................................................................................... 75 Operation....................................................................................... 75 STEERING DRIFT COMPENSATION......................................................................... 77 Description..................................................................................... 77 Operation....................................................................................... 77 LIFT AND TILT COMPENSATION.......................................................................... 79 Description..................................................................................... 79 Operation....................................................................................... 79 Operation (ACS)................................................................................. 80 Operation (SJC)................................................................................. 81 HYDRAULIC CONTROLS.................................................................................. 82 Description..................................................................................... 82 Standard Controls And Advanced Control System (ACS) In FOOT Pedal Mode.......................... 82 Advanced Control System (ACS) In HAND Control Mode.............................................. 83 Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern..................................... 83 Selectable Joystick Controls (SJC) In ‘H’ Control Pattern....................................... 84 Hydraulic Bucket Positioning.................................................................... 84 Automatic Ride Control.......................................................................... 85 Reversing Fan................................................................................... 86 FRONT Auxiliary Hydraulics Operation............................................................ 87 FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW).......................................... 88 FRONT Auxiliary Hydraulics Operation (REVERSE CONTINUOUS FLOW).................................. 88 REAR Auxiliary Hydraulics Operation............................................................. 89 High-Flow Auxiliary Hydraulics Operation........................................................ 90 Quick Couplers.................................................................................. 91 Quick Coupler Troubleshooting................................................................... 91 Relieve Auxiliary Hydraulic Pressure (Loader And Attachment).................................... 92 ATTACHMENT CONTROL DEVICE (ACD)..................................................................... 93 Description..................................................................................... 93 DAILY INSPECTION.................................................................................... 94 Daily Inspection And Maintenance................................................................ 94 PRE-STARTING PROCEDURE.............................................................................. 96 Entering The Loader............................................................................. 96 Operation & Maintenance Manual And Operator’s Handbook Locations................................ 96 Seat Adjustment................................................................................. 97 Seat Belt Adjustment............................................................................ 99 Seat Bar........................................................................................100 Joystick Position Adjustment....................................................................100 STARTING THE ENGINE.................................................................................101 Standard Key Panel..............................................................................101 Keyless Start Panel.............................................................................103 Deluxe Instrumentation Panel....................................................................105 Warming The Hydraulic / Hydrostatic System......................................................107 Cold Temperature Starting.......................................................................107 Cold Temperature Engine Speed Control...........................................................107 MONITORING THE DISPLAY PANELS.......................................................................108 Left Panel......................................................................................108 Warning And Shutdown............................................................................108 STOPPING THE ENGINE AND LEAVING THE LOADER..........................................................109 Procedure.......................................................................................109 COUNTERWEIGHTS......................................................................................110 Description.....................................................................................110 Effect On The Loader And Loader Operation.......................................................110 When To Consider Using Counterweights...........................................................110 When To Consider Removing Counterweights........................................................110 Accessories That Affect Machine Weight..........................................................110 ATTACHMENTS.........................................................................................111 Choosing The Correct Bucket.....................................................................111 Pallet Fork.....................................................................................111 Installing And Removing The Attachment (Hand Lever Bob-Tach)....................................112 Installing And Removing The Attachment (Power Bob-Tach).........................................115 TRACK UNDERCARRIAGE SYSTEM..........................................................................118 Introduction....................................................................................118 Compact Track Loader Operating And Maintenance Tips.............................................118 OPERATING PROCEDURE.................................................................................120 Inspect The Work Area...........................................................................120 Basic Operating Instructions....................................................................120 Driving On Public Roads.........................................................................120 Operating With A Full Bucket....................................................................121 Operating With An Empty Bucket..................................................................121 TOWING THE LOADER...................................................................................122 Procedure.......................................................................................122 LIFTING THE LOADER..................................................................................122 Single-Point Lift...............................................................................122 Four-Point Lift.................................................................................123 TRANSPORTING THE LOADER ON A TRAILER................................................................124 Loading And Unloading...........................................................................124 Fastening.......................................................................................124 PREVENTIVE MAINTENANCE..................................................................................125 SERVICE SCHEDULE....................................................................................129 Maintenance Intervals...........................................................................129 Inspection Checkbook............................................................................131 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™).............................................................132 Inspecting The BICS™ (Engine STOPPED – Key ON)..................................................132 Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON)............132 Inspecting The Seat Bar Sensor (Engine RUNNING).................................................132 Inspecting The Traction Lock And Parking Brake (Engine RUNNING).................................132 Inspecting The Lift Arm Bypass Control..........................................................132 Inspecting Deactivation Of Lift And Tilt Functions (ACS And SJC)................................132 SEAT BAR RESTRAINT SYSTEM...........................................................................133 Description.....................................................................................133 Inspection And Maintenance......................................................................134 SEAT BELT...........................................................................................135 Inspection And Maintenance......................................................................135 LIFT ARM SUPPORT DEVICE.............................................................................136 Description.....................................................................................136 Installing......................................................................................137 Removing........................................................................................138 BACK-UP ALARM SYSTEM................................................................................139 Description.....................................................................................139 Inspection......................................................................................139 Adjusting Switch Position.......................................................................140 OPERATOR CAB........................................................................................141 Description.....................................................................................141 Cab Door Sensor.................................................................................141 Raising.........................................................................................142 Lowering........................................................................................143 REAR DOOR (TAILGATE)................................................................................144 Opening And Closing.............................................................................144 Adjusting Latch.................................................................................144 REAR GRILLE.........................................................................................145 Removing........................................................................................145 Installing......................................................................................146 HEATING, VENTILATION, AND AIR CONDITIONING (HVAC) SYSTEM............................................147 Filters.........................................................................................147 Air Conditioning Evaporator / Heater Coil.......................................................148 Air Conditioning Condenser......................................................................149 Air Conditioning Lubrication....................................................................149 Troubleshooting.................................................................................149 ENGINE AIR CLEANER..................................................................................150 Replacing Filters...............................................................................150 FUEL SYSTEM.........................................................................................152 Fuel Specifications.............................................................................152 Biodiesel Blend Fuel............................................................................152 Filling The Fuel Tank...........................................................................153 Fuel Filter.....................................................................................154 Removing Air From The Fuel System...............................................................155 ENGINE LUBRICATION SYSTEM...........................................................................156 Checking And Adding Engine Oil..................................................................156 Engine Oil Chart................................................................................156 Removing And Replacing Oil And Filter...........................................................157 ENGINE COOLING SYSTEM...............................................................................159 Maintenance Platform............................................................................159 Cleaning........................................................................................159 Checking And Adding Coolant.....................................................................162 Removing And Replacing Coolant..................................................................163 ELECTRICAL SYSTEM...................................................................................165 Description.....................................................................................165 Fuse And Relay Location / Identification........................................................165 Battery Maintenance.............................................................................172 Maintaining Battery Charge Level................................................................172 Battery Service During Machine Storage..........................................................172 Battery Testing.................................................................................173 Battery Charging................................................................................173 Using A Booster Battery (Jump Starting).........................................................174 Removing And Installing Battery.................................................................175 HYDRAULIC / HYDROSTATIC SYSTEM......................................................................176 Checking And Adding Fluid.......................................................................176 Hydraulic / Hydrostatic Fluid Chart.............................................................176 Removing And Replacing Hydraulic Fluid..........................................................177 Hydraulic / Hydrostatic Filter Identification...................................................179 Removing And Replacing Hydraulic / Hydrostatic Filter (Earlier Models)..........................180 Removing And Replacing Hydraulic / Hydrostatic Filter (Later Models)............................181 Removing And Replacing Hydraulic Charge Filter..................................................182 Replacing Reservoir Breather Cap................................................................184 TRACK TENSION.......................................................................................185 Description.....................................................................................185 Checking (Solid-Mounted Undercarriage)..........................................................186 Adjusting (Solid-Mounted Undercarriage) (Earlier Models With Two Track Tension Fittings)........187 Adjusting (Solid-Mounted Undercarriage) (Later Models With One Track Tension Fitting)...........188 Checking (Roller Suspension Undercarriage)......................................................189 Adjusting (Roller Suspension Undercarriage) (Earlier Models With Two Track Tension Fittings)....190 Adjusting (Roller Suspension Undercarriage) (Later Models With One Track Tension Fitting).......191 HYDROSTATIC DRIVE MOTOR.............................................................................192 Removing And Replacing Fluid....................................................................192 TRACK SPROCKET MAINTENANCE..........................................................................193 Tightening Procedure............................................................................193 ALTERNATOR BELT.....................................................................................194 Belt Adjustment.................................................................................194 Belt Replacement................................................................................194 AIR CONDITIONING BELT...............................................................................195 Belt Adjustment.................................................................................195 Belt Replacement................................................................................195 DRIVE BELT..........................................................................................196 Belt Adjustment.................................................................................196 Stop Adjustment.................................................................................196 Belt Replacement................................................................................197 AUTOMATIC RIDE CONTROL ACCUMULATOR..................................................................199 Checking Accumulator Charge.....................................................................199 LUBRICATING THE LOADER..............................................................................200 Lubrication Locations...........................................................................200 TRACK ROLLER AND IDLER LUBRICATION..................................................................203 Description.....................................................................................203 PIVOT PINS..........................................................................................203 Inspection And Maintenance......................................................................203 BOB-TACH (HAND LEVER)...............................................................................204 Inspection And Maintenance......................................................................204 BOB-TACH (POWER)....................................................................................205 Inspection And Maintenance......................................................................205 LOADER STORAGE AND RETURN TO SERVICE................................................................206 Storage.........................................................................................206 Return To Service...............................................................................206 SYSTEM SETUP AND ANALYSIS...............................................................................207 DIAGNOSTIC SERVICE CODES............................................................................208 Viewing Service Codes...........................................................................208 Service Codes List..............................................................................209 CONTROL PANEL SETUP.................................................................................218 Right Panel Setup (Deluxe Instrumentation Panel)................................................218 PASSWORD SETUP (KEYLESS START PANEL)................................................................222 Password Description............................................................................222 Changing The Owner Password.....................................................................222 Password Lockout Feature........................................................................222 PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL).......................................................223 Password Description............................................................................223 Changing The Owner Password.....................................................................223 Changing The User Passwords.....................................................................224 Password Lockout Feature........................................................................224 MAINTENANCE CLOCK...................................................................................225 Description.....................................................................................225 Setup...........................................................................................226 Reset...........................................................................................226 SPECIFICATIONS..........................................................................................227 MACHINE IDENTIFICATION..............................................................................228 Models With Six Or Eight Track Sprocket Nuts....................................................228 Models With Sixteen Track Sprocket Bolts........................................................228 LOADER SPECIFICATIONS FOR MACHINES WITH SIX OR EIGHT TRACK SPROCKET NUTS............................229 Machine Dimensions..............................................................................229 Performance.....................................................................................230 Engine..........................................................................................230 Drive System....................................................................................231 Controls........................................................................................231 Hydraulic System................................................................................232 Electrical System...............................................................................233 Capacities......................................................................................233 Tracks..........................................................................................234 Ground Pressure.................................................................................234 Environmental...................................................................................234 Temperature Range...............................................................................234 LOADER SPECIFICATIONS FOR MACHINES WITH SIXTEEN TRACK SPROCKET BOLTS................................235 Machine Dimensions..............................................................................235 Performance.....................................................................................236 Engine..........................................................................................236 Drive System....................................................................................237 Controls........................................................................................237 Hydraulic System................................................................................238 Electrical System...............................................................................239 Capacities......................................................................................239 Tracks..........................................................................................240 Ground Pressure.................................................................................240 Environmental...................................................................................240 Temperature Range...............................................................................240 WARRANTY................................................................................................241 WARRANTY............................................................................................242 ALPHABETICAL INDEX......................................................................................244
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- Require some other service manual or have any queries: please WRITE to us at [email protected]
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