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Bobcat T650 Compact Track Loader Operation & Maintenance Manual SN T1ML11001 & Above – PDF DOWNLOAD
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Bobcat T650 Compact Track Loader Operation & Maintenance Manual SN T1ML11001 & Above – PDF DOWNLOAD
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Description
Bobcat T650 Compact Track Loader Operation & Maintenance Manual SN T1ML11001 & Above – PDF DOWNLOAD
FILE DETAILS:
Bobcat T650 Compact Track Loader Operation & Maintenance Manual SN T1ML11001 & Above – PDF DOWNLOAD
Language : English
Pages : 234
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Bobcat T650 Compact Track Loader Operation & Maintenance Manual SN T1ML11001 & Above – PDF DOWNLOAD
FOREWORD:
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation
and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE
MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer.
This manual may illustrate options and accessories not installed on your loader.
SAFETY INSTRUCTIONS:
Before Operation:
- Carefully follow the operating and maintenance instructions in this manual.
- The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.
- This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
- The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
- The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.
The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:
• The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
• The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
• Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
• An Operator’s Handbook is fastened to the operator cab of the loader. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
• The AEM Safety Manual delivered with the machine gives general safety information.
• The Skid-Steer Loader Operating Training Course is available through your Bobcat dealer. This course is intended to provide rules and practices of correct operation of the Bobcat loader. The course is available in English and Spanish versions.
• Service Safety Training Courses are available from your Bobcat dealer. They provide information for safe and correct service procedures.
TABLE OF CONTENTS:
Bobcat T650 Compact Track Loader Operation & Maintenance Manual SN T1ML11001 & Above – PDF DOWNLOAD
OPERATOR SAFETY WARNINGS ....................................................................... 3 CONTENTS........................................................................................ 5 FOREWORD........................................................................................ 7 BOBCAT COMPANY IS IS0 9001 CERTIFIED........................................................ 9 REGULAR MAINTENANCE ITEMS................................................................... 9 SERIAL NUMBER LOCATIONS..................................................................... 10 Loader Serial Number.................................................................... 10 Engine Serial Number.................................................................... 10 DELIVERY REPORT............................................................................. 11 LOADER IDENTIFICATION....................................................................... 12 FEATURES, ACCESSORIES, AND ATTACHMENTS...................................................... 13 Standard Items.......................................................................... 13 Options And Accessories................................................................. 13 Buckets Available....................................................................... 14 Attachments............................................................................. 14 High-Flow Attachments................................................................... 14 Special Applications Kit................................................................ 15 Special Applications Kit Inspection And Maintenance..................................... 15 Forestry Door And Window Kit............................................................ 16 Forestry Door And Window Kit Inspection And Maintenance................................. 16 SAFETY AND TRAINING RESOURCES................................................................... 17 SAFETY INSTRUCTIONS......................................................................... 19 Before Operation........................................................................ 19 Safe Operation Is The Operator’s Responsibility......................................... 20 Safe Operation Needs A Qualified Operator............................................... 20 Avoid Silica Dust....................................................................... 21 FIRE PREVENTION............................................................................. 21 Maintenance............................................................................. 21 Operation............................................................................... 21 Electrical.............................................................................. 21 Hydraulic System........................................................................ 22 Fueling................................................................................. 22 Starting................................................................................ 22 Spark Arrester Exhaust System........................................................... 22 Welding And Grinding.................................................................... 22 Fire Extinguishers...................................................................... 22 PUBLICATIONS AND TRAINING RESOURCES......................................................... 23 MACHINE SIGNS (DECALS)...................................................................... 24 No-Text Safety Signs.................................................................... 27 OPERATING INSTRUCTIONS.......................................................................... 29 INSTRUMENT PANEL IDENTIFICATION............................................................. 33 Overview................................................................................ 33 Left Panel.............................................................................. 34 Display Screen.......................................................................... 36 Right Panel............................................................................. 37 Left Switch Panel....................................................................... 39 Right Switch Panel...................................................................... 39 Left Side Lower Panel................................................................... 40 Right Side Lower Panel.................................................................. 40 Radio................................................................................... 41 CONTROL IDENTIFICATION...................................................................... 43 Description............................................................................. 43 Standard Controls....................................................................... 43 Advanced Control System (ACS)........................................................... 44 Selectable Joystick Controls (SJC)...................................................... 45 OPERATOR CAB................................................................................ 46 Description............................................................................. 46 Side Windows............................................................................ 46 Door Operation.......................................................................... 46 Front Wiper............................................................................. 47 Cab Light............................................................................... 47 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)..................................................... 48 Description............................................................................. 48 Operation............................................................................... 48 SEAT BAR RESTRAINT SYSTEM................................................................... 49 Description............................................................................. 49 Operation............................................................................... 49 PARKING BRAKE............................................................................... 50 Operation............................................................................... 50 TRACTION LOCK OVERRIDE...................................................................... 50 Description............................................................................. 50 Operation............................................................................... 50 ENGINE SPEED CONTROL........................................................................ 51 Operation............................................................................... 51 AUTO IDLE................................................................................... 51 Description............................................................................. 51 Operation............................................................................... 51 LIFT ARM BYPASS CONTROL..................................................................... 52 Description............................................................................. 52 Operation............................................................................... 52 EMERGENCY EXIT.............................................................................. 53 Rear Window Identification.............................................................. 53 Rear Window Removal (Latches)........................................................... 53 Rear Window Removal (Rubber Cord)....................................................... 53 External Access (Rear Window With Latches).............................................. 54 External Access (Rear Window With Rubber Cord).......................................... 54 Front Door.............................................................................. 54 BACK-UP ALARM SYSTEM........................................................................ 56 Description............................................................................. 56 Operation............................................................................... 56 DRIVING AND STEERING THE LOADER............................................................. 57 Available Control Configurations........................................................ 57 Operation (Standard And ACS)............................................................ 57 Operation (SJC) In ‘ISO’ Control Pattern................................................ 58 Operation (SJC) In ‘H’ Control Pattern.................................................. 59 STOPPING THE LOADER......................................................................... 60 Using The Control Levers Or Joysticks................................................... 60 TWO-SPEED CONTROL........................................................................... 60 Description............................................................................. 60 Operation (Standard And ACS)............................................................ 61 Operation (SJC)......................................................................... 61 SPEED MANAGEMENT............................................................................ 62 Description............................................................................. 62 Operation............................................................................... 62 Changing The Factory Default Setting.................................................... 63 DRIVE RESPONSE.............................................................................. 64 Description............................................................................. 64 Operation............................................................................... 64 STEERING DRIFT COMPENSATION................................................................. 66 Description............................................................................. 66 Operation............................................................................... 66 LIFT AND TILT COMPENSATION.................................................................. 68 Description............................................................................. 68 Operation............................................................................... 68 Operation (ACS)......................................................................... 69 Operation (SJC)......................................................................... 70 HYDRAULIC CONTROLS.......................................................................... 71 Description............................................................................. 71 Standard Controls And Advanced Control System (ACS) In FOOT Pedal Mode.................. 71 Advanced Control System (ACS) In HAND Control Mode...................................... 72 Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern............................. 72 Selectable Joystick Controls (SJC) In ‘H’ Control Pattern............................... 73 Hydraulic Bucket Positioning............................................................ 73 FRONT Auxiliary Hydraulics Operation.................................................... 74 FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW).................................. 75 FRONT Auxiliary Hydraulics Operation (REVERSE CONTINUOUS FLOW).......................... 75 REAR Auxiliary Hydraulics Operation..................................................... 76 High-Flow Auxiliary Hydraulics Operation................................................ 77 Quick Couplers.......................................................................... 78 Relieve Auxiliary Hydraulic Pressure (Loader And Attachment)............................ 79 ATTACHMENT CONTROL DEVICE (ACD)............................................................. 80 Description............................................................................. 80 DAILY INSPECTION............................................................................ 81 Daily Inspection And Maintenance........................................................ 81 PRE-STARTING PROCEDURE...................................................................... 83 Entering The Loader..................................................................... 83 Operation & Maintenance Manual And Operator’s Handbook Locations........................ 83 Seat Adjustment......................................................................... 84 Seat Belt Adjustment.................................................................... 85 Seat Bar................................................................................ 86 Joystick Position Adjustment............................................................ 86 STARTING THE ENGINE......................................................................... 87 Deluxe Instrumentation Panel............................................................ 87 Warming The Hydraulic / Hydrostatic System.............................................. 89 Cold Temperature Starting............................................................... 89 Cold Temperature Engine Speed Control................................................... 89 MONITORING THE DISPLAY PANELS............................................................... 90 Left Panel.............................................................................. 90 Warning And Shutdown.................................................................... 90 STOPPING THE ENGINE AND LEAVING THE LOADER.................................................. 91 Procedure............................................................................... 91 COUNTERWEIGHTS.............................................................................. 92 Description............................................................................. 92 Effect On The Loader And Loader Operation............................................... 92 When To Consider Using Counterweights................................................... 92 When To Consider Removing Counterweights................................................ 92 Accessories That Affect Machine Weight.................................................. 92 ATTACHMENTS................................................................................. 93 Choosing The Correct Bucket............................................................. 93 Pallet Fork............................................................................. 93 Installing And Removing The Attachment (Hand Lever Bob-Tach)............................ 94 Installing And Removing The Attachment (Power Bob-Tach)................................. 97 TRACK UNDERCARRIAGE SYSTEM..................................................................100 Introduction............................................................................100 Compact Track Loader Operating And Maintenance Tips.....................................100 OPERATING PROCEDURE.........................................................................102 Inspect The Work Area...................................................................102 Basic Operating Instructions............................................................102 Driving On Public Roads.................................................................102 Operating With A Full Bucket............................................................103 Operating With An Empty Bucket..........................................................103 Filling And Emptying The Bucket (Foot Pedals)...........................................104 Leveling The Ground Using Float (Foot Pedals)...........................................105 Digging And Filling A Hole (Foot Pedals)................................................106 Filling And Emptying The Bucket (ACS – Handles, SJC – ‘H’ Pattern)......................107 Leveling The Ground Using Float (ACS – Handles, SJC – ‘H’ Pattern)......................108 Digging And Filling A Hole (ACS – Handles, SJC – ‘H’ Pattern)...........................109 Filling And Emptying The Bucket (SJC – ‘ISO’ Pattern)...................................110 Leveling The Ground Using Float (SJC – ‘ISO’ Pattern)...................................111 Digging And Filling A Hole (SJC – ‘ISO’ Pattern)........................................112 TOWING THE LOADER...........................................................................113 Procedure...............................................................................113 LIFTING THE LOADER..........................................................................113 Single-Point Lift.......................................................................113 Four-Point Lift.........................................................................114 TRANSPORTING THE LOADER ON A TRAILER........................................................115 Loading And Unloading...................................................................115 Fastening...............................................................................115 PREVENTIVE MAINTENANCE..........................................................................117 MAINTENANCE SAFETY..........................................................................121 SERVICE SCHEDULE............................................................................122 Maintenance Intervals...................................................................122 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™).....................................................124 Inspecting The BICS™ (Engine STOPPED – Key ON)..........................................124 Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON)....124 Inspecting The Seat Bar Sensor (Engine RUNNING).........................................124 Inspecting The Traction Lock (Engine RUNNING)...........................................124 Inspecting The Lift Arm Bypass Control..................................................124 Inspecting Deactivation Of Lift And Tilt Functions (ACS And SJC)........................124 SEAT BAR RESTRAINT SYSTEM...................................................................125 Description.............................................................................125 Inspection And Maintenance..............................................................126 SEAT BELT...................................................................................127 Inspection And Maintenance..............................................................127 LIFT ARM SUPPORT DEVICE.....................................................................128 Description.............................................................................128 Installing..............................................................................129 Removing................................................................................130 BACK-UP ALARM SYSTEM........................................................................131 Description.............................................................................131 Inspection..............................................................................131 Adjusting Switch Position...............................................................132 OPERATOR CAB................................................................................133 Description.............................................................................133 Cab Door Sensor.........................................................................133 Raising.................................................................................134 Lowering................................................................................135 REAR DOOR (TAILGATE)........................................................................136 Opening And Closing.....................................................................136 Adjusting Latch.........................................................................136 REAR GRILLE.................................................................................137 Removing................................................................................137 Installing..............................................................................138 HEATING, VENTILATION, AND AIR CONDITIONING (HVAC) SYSTEM....................................139 Filters.................................................................................139 Air Conditioning Evaporator / Heater Coil...............................................140 Air Conditioning Condenser..............................................................141 Air Conditioning Lubrication............................................................141 Troubleshooting.........................................................................141 ENGINE AIR CLEANER..........................................................................142 Replacing Filters.......................................................................142 FUEL SYSTEM.................................................................................144 Fuel Specifications.....................................................................144 Biodiesel Blend Fuel....................................................................144 Filling The Fuel Tank...................................................................145 Fuel Filter.............................................................................146 Removing Air From The Fuel System.......................................................147 ENGINE LUBRICATION SYSTEM...................................................................148 Checking And Adding Engine Oil..........................................................148 Engine Oil Chart........................................................................148 Removing And Replacing Oil And Filter...................................................149 ENGINE COOLING SYSTEM.......................................................................151 Maintenance Platform....................................................................151 Cleaning................................................................................151 Checking And Adding Coolant.............................................................154 Removing And Replacing Coolant..........................................................155 ELECTRICAL SYSTEM...........................................................................157 Description.............................................................................157 Fuse And Relay Location / Identification................................................157 Battery Maintenance.....................................................................159 Using A Booster Battery (Jump Starting).................................................160 Removing And Installing Battery.........................................................161 HYDRAULIC / HYDROSTATIC SYSTEM..............................................................162 Checking And Adding Fluid...............................................................162 Hydraulic / Hydrostatic Fluid Chart.....................................................162 Removing And Replacing Hydraulic Fluid..................................................163 Removing And Replacing Hydraulic / Hydrostatic Filter...................................165 Removing And Replacing Hydraulic Charge Filter..........................................166 Replacing Reservoir Breather Cap........................................................168 TRACK TENSION...............................................................................169 Description.............................................................................169 Checking (Solid-Mounted Undercarriage)..................................................170 Adjusting (Solid-Mounted Undercarriage).................................................171 Checking (Roller Suspension Undercarriage)..............................................172 Adjusting (Roller Suspension Undercarriage).............................................173 HYDROSTATIC DRIVE MOTOR.....................................................................174 Removing And Replacing Oil..............................................................174 TRACK SPROCKET MAINTENANCE..................................................................174 Tightening Procedure....................................................................174 ALTERNATOR BELT.............................................................................175 Belt Adjustment.........................................................................175 Belt Replacement........................................................................175 AIR CONDITIONING BELT.......................................................................176 Belt Adjustment.........................................................................176 Belt Replacement........................................................................176 DRIVE BELT..................................................................................177 Belt Adjustment.........................................................................177 Stop Adjustment.........................................................................177 Belt Replacement........................................................................178 LUBRICATING THE LOADER......................................................................180 Lubrication Locations...................................................................180 TRACK ROLLER AND IDLER LUBRICATION..........................................................183 Description.............................................................................183 PIVOT PINS..................................................................................183 Inspection And Maintenance..............................................................183 BOB-TACH (POWER)............................................................................184 Inspection And Maintenance..............................................................184 LOADER STORAGE AND RETURN TO SERVICE........................................................185 Storage.................................................................................185 Return To Service.......................................................................185 SYSTEM SETUP AND ANALYSIS.......................................................................187 DIAGNOSTIC SERVICE CODES....................................................................189 Viewing Service Codes...................................................................189 Service Codes List......................................................................190 CONTROL PANEL SETUP.........................................................................199 Right Panel Setup (Deluxe Instrumentation Panel)........................................199 PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL)...............................................202 Password Description....................................................................202 Changing The Owner Password.............................................................202 Changing The User Passwords.............................................................203 Password Lockout Feature................................................................203 MAINTENANCE CLOCK...........................................................................204 Description.............................................................................204 Setup...................................................................................204 Reset...................................................................................204 MACHINE SIGN TRANSLATIONS.......................................................................205 MACHINE SIGN TRANSLATIONS...................................................................207 Service Schedule (7242070)..............................................................207 Warning (7167993).......................................................................210 Warning (7169291).......................................................................210 Danger (7167989)........................................................................210 Danger (7167990)........................................................................210 Danger (7167988)........................................................................211 Warning (7168114).......................................................................211 Warning (7167994).......................................................................212 Warning (7168140).......................................................................213 Warning (7168142).......................................................................213 Warning (7168138).......................................................................214 Warning (7167996).......................................................................215 Warning (6737189).......................................................................215 Warning (7184346).......................................................................216 Danger (7170355)........................................................................216 Lift Arm Support Device (7169340).......................................................217 Warning (7168024).......................................................................218 Warning (7142141).......................................................................219 Warning (7168019).......................................................................220 SPECIFICATIONS..................................................................................221 (T650) LOADER SPECIFICATIONS................................................................223 Machine Dimensions......................................................................223 Performance.............................................................................224 Engine..................................................................................224 Drive System............................................................................225 Controls................................................................................225 Hydraulic System........................................................................226 Electrical System.......................................................................227 Capacities..............................................................................227 Tracks..................................................................................228 Ground Pressure.........................................................................228 WARRANTY........................................................................................229 WARRANTY....................................................................................231 ALPHABETICAL INDEX..............................................................................233
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