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Bobcat T740 Compact Track Loader Operation & Maintenance Manual SN B3CA11001 – B3CA16099 – PDF DOWNLOAD
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Bobcat T740 Compact Track Loader Operation & Maintenance Manual SN B3CA11001 – B3CA16099 – PDF DOWNLOAD
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Description
Bobcat T740 Compact Track Loader Operation & Maintenance Manual SN B3CA11001 – B3CA16099 – PDF DOWNLOAD
FILE DETAILS:
Bobcat T740 Compact Track Loader Operation & Maintenance Manual SN B3CA11001 – B3CA16099 – PDF DOWNLOAD
Language : English
Pages : 250
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Bobcat T740 Compact Track Loader Operation & Maintenance Manual SN B3CA11001 – B3CA16099 – PDF DOWNLOAD
FOREWORD:
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation
and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE
MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer.
This manual may illustrate options and accessories not installed on your loader.
SAFETY INSTRUCTIONS:
Before Operation:
- Carefully follow the operating and maintenance instructions in this manual.
- The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.
- This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
- The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
- The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.
The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:
• The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
• The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
• Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
• An Operator’s Handbook is fastened to the operator cab of the loader. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
• The AEM Safety Manual delivered with the machine gives general safety information.
• The Skid-Steer Loader Operating Training Course is available through your Bobcat dealer. This course is intended to provide rules and practices of correct operation of the Bobcat loader. The course is available in English and Spanish versions.
• Service Safety Training Courses are available from your Bobcat dealer. They provide information for safe and correct service procedures.
TABLE OF CONTENTS:
Bobcat T740 Compact Track Loader Operation & Maintenance Manual SN B3CA11001 – B3CA16099 – PDF DOWNLOAD
OPERATOR SAFETY WARNINGS................................................................................ 2 CONTENTS................................................................................................ 3 FOREWORD................................................................................................ 4 BOBCAT COMPANY IS IS0 9001 CERTIFIED................................................................ 5 REGULAR MAINTENANCE ITEMS........................................................................... 5 SERIAL NUMBER LOCATIONS............................................................................. 6 Loader Serial Number............................................................................ 6 Engine Serial Number............................................................................ 6 DELIVERY REPORT..................................................................................... 6 LOADER IDENTIFICATION............................................................................... 7 FEATURES, ACCESSORIES, AND ATTACHMENTS.............................................................. 8 Standard Items.................................................................................. 8 Options And Accessories......................................................................... 8 Buckets Available............................................................................... 9 Attachments..................................................................................... 9 High-Flow Attachments........................................................................... 9 Special Applications Kit........................................................................ 10 Special Applications Kit Inspection And Maintenance............................................. 10 Forestry Door And Window Kit.................................................................... 11 Forestry Door And Window Kit Inspection And Maintenance......................................... 11 SAFETY AND TRAINING RESOURCES........................................................................... 12 SAFETY INSTRUCTIONS................................................................................. 13 Before Operation................................................................................ 13 Safe Operation Is The Operator’s Responsibility................................................. 14 Safe Operation Needs A Qualified Operator....................................................... 14 Avoid Silica Dust............................................................................... 15 FIRE PREVENTION..................................................................................... 15 Maintenance..................................................................................... 15 Operation....................................................................................... 15 Electrical...................................................................................... 15 Hydraulic System................................................................................ 16 Fueling......................................................................................... 16 Starting........................................................................................ 16 Spark Arrester Exhaust System................................................................... 16 Welding And Grinding............................................................................ 16 Fire Extinguishers.............................................................................. 16 PUBLICATIONS AND TRAINING RESOURCES................................................................. 17 MACHINE SIGNS (DECALS).............................................................................. 18 Pictorial Only Safety Signs..................................................................... 20 OPERATING INSTRUCTIONS.................................................................................. 23 INTENDED USE........................................................................................ 27 INSTRUMENT PANEL IDENTIFICATION..................................................................... 28 Overview........................................................................................ 28 Left Panel...................................................................................... 29 Display Screen.................................................................................. 31 Right Panel (Standard Key Panel)................................................................ 31 Right Panel (Keyless Start Panel)............................................................... 32 Right Panel (Deluxe Instrumentation Panel)...................................................... 33 Left Switch Panel............................................................................... 35 Right Switch Panel.............................................................................. 35 Left Side Lower Panel........................................................................... 36 Right Side Lower Panel.......................................................................... 36 Radio........................................................................................... 37 Rear View Camera System......................................................................... 39 CONTROL IDENTIFICATION.............................................................................. 41 Description..................................................................................... 41 Standard Controls with Power Assist (SCPA)...................................................... 42 Selectable Joystick Controls (SJC).............................................................. 43 OPERATOR CAB........................................................................................ 44 Description..................................................................................... 44 Side Windows.................................................................................... 44 Door Operation.................................................................................. 44 Front Wiper..................................................................................... 45 Cab Light....................................................................................... 45 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)............................................................. 46 Description..................................................................................... 46 Operation....................................................................................... 46 SEAT BAR RESTRAINT SYSTEM........................................................................... 47 Description..................................................................................... 47 Operation....................................................................................... 47 PARKING BRAKE....................................................................................... 48 Operation....................................................................................... 48 TRACTION LOCK OVERRIDE.............................................................................. 48 Description..................................................................................... 48 Operation....................................................................................... 48 ENGINE SPEED CONTROL................................................................................ 49 Operation....................................................................................... 49 AUTO IDLE........................................................................................... 49 Description..................................................................................... 49 Operation....................................................................................... 49 LIFT ARM BYPASS CONTROL............................................................................. 50 Description..................................................................................... 50 Operation....................................................................................... 50 EMERGENCY EXIT...................................................................................... 51 Rear Window Identification...................................................................... 51 Rear Window Removal (Latches)................................................................... 51 Rear Window Removal (Rubber Cord)............................................................... 51 External Access (Rear Window With Latches)...................................................... 52 External Access (Rear Window With Rubber Cord).................................................. 52 Front Door...................................................................................... 52 BACK-UP ALARM SYSTEM................................................................................ 54 Description..................................................................................... 54 Operation....................................................................................... 54 DRIVING AND STEERING THE LOADER..................................................................... 55 Available Control Configurations................................................................ 55 Operation (SCPA)................................................................................ 55 Operation (SJC) In ‘ISO’ Control Pattern........................................................ 56 Operation (SJC) In ‘H’ Control Pattern.......................................................... 57 STOPPING THE LOADER................................................................................. 58 Using The Control Handles Or Joysticks.......................................................... 58 TWO-SPEED CONTROL................................................................................... 59 Description..................................................................................... 59 Operation....................................................................................... 59 SPEED MANAGEMENT.................................................................................... 60 Description..................................................................................... 60 Operation....................................................................................... 60 Changing The Factory Default Setting............................................................ 61 DRIVE RESPONSE...................................................................................... 62 Description..................................................................................... 62 Operation....................................................................................... 62 STEERING DRIFT COMPENSATION......................................................................... 64 Description..................................................................................... 64 Operation....................................................................................... 64 LIFT AND TILT COMPENSATION.......................................................................... 66 Description..................................................................................... 66 Operation....................................................................................... 66 HYDRAULIC CONTROLS.................................................................................. 68 Description..................................................................................... 68 Standard Controls With Power Assist (SCPA)...................................................... 68 Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern..................................... 69 Selectable Joystick Controls (SJC) In ‘H’ Control Pattern....................................... 69 Hydraulic Bucket Positioning.................................................................... 70 Automatic Ride Control.......................................................................... 71 Reversing Fan................................................................................... 72 FRONT Auxiliary Hydraulics Operation............................................................ 73 FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW).......................................... 74 FRONT Auxiliary Hydraulics Operation (REVERSE CONTINUOUS FLOW).................................. 74 REAR Auxiliary Hydraulics Operation............................................................. 75 High-Flow Auxiliary Hydraulics Operation........................................................ 76 Quick Couplers.................................................................................. 77 Quick Coupler Troubleshooting................................................................... 77 Standard Couplers............................................................................... 78 Bob-Dock Coupler Block.......................................................................... 78 Relieve Auxiliary Hydraulic Pressure (Front Auxiliary Quick Couplers)........................... 79 Relieve Auxiliary Hydraulic Pressure (Rear Auxiliary Quick Couplers)............................ 79 Relieve Auxiliary Hydraulic Pressure (Bob-Dock System).......................................... 80 ATTACHMENT CONTROL DEVICE (ACD)..................................................................... 81 Description..................................................................................... 81 DAILY INSPECTION.................................................................................... 82 Daily Inspection And Maintenance................................................................ 82 PRE-STARTING PROCEDURE.............................................................................. 84 Entering The Loader............................................................................. 84 Operation & Maintenance Manual And Operator’s Handbook Locations................................ 84 Seat Adjustment................................................................................. 85 Seat Belt Adjustment............................................................................ 87 Seat Bar........................................................................................ 88 Steering Handle / Joystick Position Adjustment.................................................. 88 STARTING THE ENGINE................................................................................. 89 Standard Key Panel.............................................................................. 89 Keyless Start Panel............................................................................. 91 Deluxe Instrumentation Panel.................................................................... 93 Warming The Hydraulic / Hydrostatic System...................................................... 95 Cold Temperature Starting....................................................................... 95 Cold Temperature Engine Speed Control........................................................... 95 MONITORING THE DISPLAY PANELS....................................................................... 96 Left Panel...................................................................................... 96 Warning And Shutdown............................................................................ 96 STOPPING THE ENGINE AND LEAVING THE LOADER.......................................................... 97 Procedure....................................................................................... 97 COUNTERWEIGHTS...................................................................................... 98 Description..................................................................................... 98 Effect On The Loader And Loader Operation....................................................... 98 When To Consider Using Counterweights........................................................... 98 When To Consider Removing Counterweights........................................................ 98 Accessories That Affect Machine Weight.......................................................... 98 ATTACHMENTS......................................................................................... 99 Choosing The Correct Bucket..................................................................... 99 Pallet Fork.....................................................................................100 Installing And Removing The Attachment (Hand Lever Bob-Tach System).............................101 Installing And Removing The Attachment (Power Bob-Tach System)..................................104 Installing And Removing The Attachment (Bob-Dock System)........................................107 TRACK UNDERCARRIAGE SYSTEM..........................................................................112 Introduction....................................................................................112 Compact Track Loader Operating And Maintenance Tips.............................................112 OPERATING PROCEDURE.................................................................................114 Inspect The Work Area...........................................................................114 Basic Operating Instructions....................................................................114 Driving On Public Roads.........................................................................114 Operating With A Full Bucket....................................................................115 Operating With An Empty Bucket..................................................................115 TOWING THE LOADER...................................................................................116 Procedure.......................................................................................116 LIFTING THE LOADER..................................................................................116 Single-Point Lift...............................................................................116 Four-Point Lift.................................................................................117 TRANSPORTING THE LOADER ON A TRAILER................................................................118 Loading And Unloading...........................................................................118 Fastening.......................................................................................118 PREVENTIVE MAINTENANCE..................................................................................119 MAINTENANCE SAFETY..................................................................................123 SERVICE SCHEDULE....................................................................................124 Maintenance Intervals...........................................................................124 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™).............................................................126 Inspecting The BICS™ (Engine STOPPED – Key ON)..................................................126 Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON)............126 Inspecting The Seat Bar Sensor (Engine RUNNING).................................................126 Inspecting The Traction Lock And Parking Brake (Engine RUNNING).................................126 Inspecting The Lift Arm Bypass Control..........................................................126 Inspecting Deactivation Of Lift And Tilt Functions (SJC)........................................126 SEAT BAR RESTRAINT SYSTEM...........................................................................127 Description.....................................................................................127 Inspection And Maintenance......................................................................128 SEAT BELT...........................................................................................129 Inspection And Maintenance......................................................................129 LIFT ARM SUPPORT DEVICE.............................................................................130 Description.....................................................................................130 Installing......................................................................................131 Removing........................................................................................132 BACK-UP ALARM SYSTEM................................................................................133 Description.....................................................................................133 Inspection......................................................................................133 OPERATOR CAB........................................................................................134 Description.....................................................................................134 Cab Door Sensor.................................................................................134 Raising.........................................................................................135 Lowering........................................................................................136 REAR DOOR (TAILGATE)................................................................................137 Opening And Closing.............................................................................137 Adjusting Latch.................................................................................137 REAR GRILLE.........................................................................................138 Removing........................................................................................138 Installing......................................................................................138 HEATING, VENTILATION, AND AIR CONDITIONING (HVAC) SYSTEM............................................139 Filters.........................................................................................139 Air Conditioning Evaporator / Heater Coil.......................................................140 Air Conditioning Condenser......................................................................141 Air Conditioning Lubrication....................................................................141 Troubleshooting.................................................................................141 ENGINE AIR CLEANER..................................................................................142 Replacing Filters...............................................................................142 FUEL SYSTEM.........................................................................................144 Fuel Specifications.............................................................................144 Biodiesel Blend Fuel............................................................................144 Filling The Fuel Tank...........................................................................145 Fuel Filter.....................................................................................146 Removing Air From The Fuel System...............................................................147 ENGINE LUBRICATION SYSTEM...........................................................................148 Checking And Adding Engine Oil..................................................................148 Engine Oil Chart................................................................................148 Removing And Replacing Oil And Filter...........................................................149 ENGINE COOLING SYSTEM...............................................................................151 Maintenance Platform............................................................................151 Cleaning........................................................................................151 Checking And Adding Coolant.....................................................................154 Removing And Replacing Coolant..................................................................155 ELECTRICAL SYSTEM...................................................................................157 Description.....................................................................................157 Fuse And Relay Location / Identification........................................................157 Battery Maintenance.............................................................................164 Maintaining Battery Charge Level................................................................164 Battery Service During Machine Storage..........................................................164 Battery Testing.................................................................................165 Battery Charging................................................................................165 Using A Booster Battery (Jump Starting).........................................................166 Removing And Installing Battery.................................................................167 HYDRAULIC / HYDROSTATIC SYSTEM......................................................................168 Checking And Adding Fluid.......................................................................168 Hydraulic / Hydrostatic Fluid Chart.............................................................168 Removing And Replacing Hydraulic Fluid..........................................................169 Removing And Replacing Hydraulic / Hydrostatic Filter...........................................171 Removing And Replacing Hydraulic Charge Filter..................................................172 Replacing Reservoir Breather Cap................................................................173 TRACK TENSION.......................................................................................174 Description.....................................................................................174 Checking (Solid-Mounted Undercarriage)..........................................................175 Adjusting (Solid-Mounted Undercarriage) (Earlier Models With Two Track Tension Fittings)........176 Adjusting (Solid-Mounted Undercarriage) (Later Models With One Track Tension Fitting)...........177 Checking (Roller Suspension Undercarriage)......................................................178 Adjusting (Roller Suspension Undercarriage) (Earlier Models With Two Track Tension Fittings)....179 Adjusting (Roller Suspension Undercarriage) (Later Models With One Track Tension Fitting).......180 HYDROSTATIC DRIVE MOTOR.............................................................................181 Removing And Replacing Fluid....................................................................181 TRACK SPROCKET MAINTENANCE..........................................................................182 Tightening Procedure............................................................................182 ALTERNATOR BELT.....................................................................................183 Belt Adjustment.................................................................................183 Belt Replacement................................................................................183 AIR CONDITIONING BELT...............................................................................184 Belt Adjustment.................................................................................184 Belt Replacement................................................................................184 DRIVE BELT..........................................................................................186 Belt Adjustment.................................................................................186 Stop Adjustment.................................................................................186 Belt Replacement................................................................................187 AUTOMATIC RIDE CONTROL ACCUMULATOR..................................................................189 Checking Accumulator Charge.....................................................................189 LUBRICATING THE LOADER..............................................................................190 Lubrication Locations...........................................................................190 TRACK ROLLER AND IDLER LUBRICATION..................................................................193 Procedure.......................................................................................193 PIVOT PINS..........................................................................................193 Inspection And Maintenance......................................................................193 BOB-TACH (HAND LEVER)...............................................................................194 Inspection And Maintenance......................................................................194 BOB-TACH (POWER)....................................................................................195 Inspection And Maintenance......................................................................195 LOADER STORAGE AND RETURN TO SERVICE................................................................196 Storage.........................................................................................196 Return To Service...............................................................................196 SYSTEM SETUP AND ANALYSIS...............................................................................197 DIAGNOSTIC SERVICE CODES............................................................................198 Viewing Service Codes...........................................................................198 Service Codes List..............................................................................199 CONTROL PANEL SETUP.................................................................................213 Right Panel Setup (Deluxe Instrumentation Panel)................................................213 PASSWORD SETUP (KEYLESS START PANEL)................................................................217 Password Description............................................................................217 Changing The Owner Password.....................................................................217 Password Lockout Feature........................................................................217 PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL).......................................................218 Password Description............................................................................218 Changing The Owner Password.....................................................................218 Changing The User Passwords.....................................................................219 Password Lockout Feature........................................................................219 MAINTENANCE CLOCK...................................................................................220 Description.....................................................................................220 Setup...........................................................................................221 Reset...........................................................................................221 MACHINE SIGN TRANSLATIONS...............................................................................222 MACHINE SIGN TRANSLATIONS...........................................................................223 Service Schedule (7242070)......................................................................223 Warning (7167993)...............................................................................226 Warning (7169291)...............................................................................226 Danger (7167989)................................................................................226 Danger (7167990)................................................................................226 Danger (7167988)................................................................................227 Warning (7168114)...............................................................................227 Warning (7167994)...............................................................................228 Warning (7168140)...............................................................................229 Warning (7168142)...............................................................................229 Warning (7167996)...............................................................................230 Warning (6737189)...............................................................................230 Warning (7184346)...............................................................................231 Danger (7170355)................................................................................231 Lift Arm Support Device (7354295)...............................................................232 Warning (7168024)...............................................................................233 Warning (7142141)...............................................................................234 Warning (7168019)...............................................................................235 SPECIFICATIONS..........................................................................................236 LOADER SPECIFICATIONS...............................................................................237 Machine Dimensions..............................................................................237 Performance.....................................................................................238 Engine..........................................................................................238 Drive System....................................................................................239 Controls........................................................................................239 Hydraulic System................................................................................240 Electrical System...............................................................................241 Capacities......................................................................................241 Tracks..........................................................................................242 Ground Pressure.................................................................................242 WARRANTY................................................................................................243 WARRANTY............................................................................................244 ALPHABETICAL INDEX......................................................................................246
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