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Bobcat T740 Compact Track Loader Operation & Maintenance Manual SN B3CA16100 & Above – PDF DOWNLOAD
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Bobcat T740 Compact Track Loader Operation & Maintenance Manual SN B3CA16100 & Above – PDF DOWNLOAD
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Description
Bobcat T740 Compact Track Loader Operation & Maintenance Manual SN B3CA16100 & Above – PDF DOWNLOAD
FILE DETAILS:
Bobcat T740 Compact Track Loader Operation & Maintenance Manual SN B3CA16100 & Above – PDF DOWNLOAD
Language : English
Pages : 254
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Bobcat T740 Compact Track Loader Operation & Maintenance Manual SN B3CA16100 & Above – PDF DOWNLOAD
FOREWORD:
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation
and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE
MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer.
This manual may illustrate options and accessories not installed on your loader.
SAFETY INSTRUCTIONS:
Before Operation:
- Carefully follow the operating and maintenance instructions in this manual.
- The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.
- This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
- The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
- The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.
The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:
• The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
• The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
• Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
• An Operator’s Handbook is fastened to the operator cab of the loader. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
• The AEM Safety Manual delivered with the machine gives general safety information.
• The Skid-Steer Loader Operating Training Course is available through your Bobcat dealer. This course is intended to provide rules and practices of correct operation of the Bobcat loader. The course is available in English and Spanish versions.
• Service Safety Training Courses are available from your Bobcat dealer. They provide information for safe and correct service procedures.
TABLE OF CONTENTS:
Bobcat T740 Compact Track Loader Operation & Maintenance Manual SN B3CA16100 & Above – PDF DOWNLOAD
OPERATOR SAFETY WARNINGS................................................................................ 2 CONTENTS................................................................................................ 3 FOREWORD................................................................................................ 4 BOBCAT COMPANY IS IS0 9001 CERTIFIED................................................................ 5 REGULAR MAINTENANCE ITEMS........................................................................... 6 SERIAL NUMBER LOCATIONS............................................................................. 7 Loader Serial Number............................................................................ 7 Engine Serial Number............................................................................ 7 DELIVERY REPORT..................................................................................... 7 LOADER IDENTIFICATION............................................................................... 8 FEATURES, ACCESSORIES, AND ATTACHMENTS.............................................................. 9 Standard Items.................................................................................. 9 Options And Accessories......................................................................... 9 Buckets Available............................................................................... 10 Attachments..................................................................................... 10 High-Flow Attachments........................................................................... 10 Special Applications Kit........................................................................ 11 Special Applications Kit Inspection And Maintenance............................................. 11 Forestry Door And Window Kit.................................................................... 12 Forestry Door And Window Kit Inspection And Maintenance......................................... 12 SAFETY AND TRAINING RESOURCES........................................................................... 13 SAFETY INSTRUCTIONS................................................................................. 14 Before Operation................................................................................ 14 Safe Operation Is The Operator’s Responsibility................................................. 15 Safe Operation Needs A Qualified Operator....................................................... 15 Avoid Silica Dust............................................................................... 16 FIRE PREVENTION..................................................................................... 16 Maintenance..................................................................................... 16 Operation....................................................................................... 16 Electrical...................................................................................... 16 Hydraulic System................................................................................ 17 Fueling......................................................................................... 17 Starting........................................................................................ 17 Spark Arrester Exhaust System................................................................... 17 Welding And Grinding............................................................................ 17 Fire Extinguishers.............................................................................. 17 PUBLICATIONS AND TRAINING RESOURCES................................................................. 18 MACHINE SIGNS (DECALS).............................................................................. 19 Pictorial Only Safety Signs..................................................................... 21 OPERATING INSTRUCTIONS.................................................................................. 24 INTENDED USE........................................................................................ 28 INSTRUMENT PANEL IDENTIFICATION..................................................................... 29 Overview........................................................................................ 29 Left Panel...................................................................................... 30 Display Screen.................................................................................. 32 Right Panel (Standard Key Panel)................................................................ 32 Right Panel (Keyless Start Panel)............................................................... 33 Right Panel (Deluxe Instrumentation Panel)...................................................... 34 Left Switch Panel............................................................................... 36 Right Switch Panel.............................................................................. 36 Left Side Lower Panel........................................................................... 37 Right Side Lower Panel.......................................................................... 37 Radio........................................................................................... 38 Rear View Camera System......................................................................... 40 CONTROL IDENTIFICATION.............................................................................. 42 Description..................................................................................... 42 Standard Controls with Power Assist (SCPA)...................................................... 43 Selectable Joystick Controls (SJC).............................................................. 44 OPERATOR CAB........................................................................................ 45 Description..................................................................................... 45 Side Windows.................................................................................... 45 Door Operation.................................................................................. 45 Front Wiper..................................................................................... 46 Cab Light....................................................................................... 46 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)............................................................. 47 Description..................................................................................... 47 Operation....................................................................................... 47 SEAT BAR RESTRAINT SYSTEM........................................................................... 48 Description..................................................................................... 48 Operation....................................................................................... 48 PARKING BRAKE....................................................................................... 49 Operation....................................................................................... 49 TRACTION LOCK OVERRIDE.............................................................................. 49 Description..................................................................................... 49 Operation....................................................................................... 49 ENGINE SPEED CONTROL................................................................................ 50 Operation....................................................................................... 50 AUTO IDLE........................................................................................... 50 Description..................................................................................... 50 Operation....................................................................................... 50 LIFT ARM BYPASS CONTROL............................................................................. 51 Description..................................................................................... 51 Operation....................................................................................... 51 EMERGENCY EXIT...................................................................................... 52 Rear Window Identification...................................................................... 52 Rear Window Removal (Latches)................................................................... 52 Rear Window Removal (Rubber Cord)............................................................... 52 External Access (Rear Window With Latches)...................................................... 53 External Access (Rear Window With Rubber Cord).................................................. 53 Front Door...................................................................................... 53 BACK-UP ALARM SYSTEM................................................................................ 55 Description..................................................................................... 55 Operation....................................................................................... 55 DRIVING AND STEERING THE LOADER..................................................................... 56 Available Control Configurations................................................................ 56 Operation (SCPA)................................................................................ 56 Operation (SJC) In ‘ISO’ Control Pattern........................................................ 57 Operation (SJC) In ‘H’ Control Pattern.......................................................... 58 STOPPING THE LOADER................................................................................. 59 Using The Control Handles Or Joysticks.......................................................... 59 TWO-SPEED CONTROL................................................................................... 60 Description..................................................................................... 60 Operation....................................................................................... 60 SPEED MANAGEMENT.................................................................................... 61 Description..................................................................................... 61 Operation....................................................................................... 61 Changing The Factory Default Setting............................................................ 62 DRIVE RESPONSE...................................................................................... 63 Description..................................................................................... 63 Operation....................................................................................... 63 STEERING DRIFT COMPENSATION......................................................................... 65 Description..................................................................................... 65 Operation....................................................................................... 65 LIFT AND TILT COMPENSATION.......................................................................... 67 Description..................................................................................... 67 Operation....................................................................................... 67 HYDRAULIC CONTROLS.................................................................................. 69 Description..................................................................................... 69 Standard Controls With Power Assist (SCPA)...................................................... 69 Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern..................................... 70 Selectable Joystick Controls (SJC) In ‘H’ Control Pattern....................................... 70 Hydraulic Bucket Positioning.................................................................... 71 Automatic Ride Control.......................................................................... 72 Reversing Fan................................................................................... 73 FRONT Auxiliary Hydraulics Operation............................................................ 74 FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW).......................................... 75 FRONT Auxiliary Hydraulics Operation (REVERSE CONTINUOUS FLOW).................................. 75 REAR Auxiliary Hydraulics Operation............................................................. 76 High-Flow Auxiliary Hydraulics Operation........................................................ 77 Quick Couplers.................................................................................. 78 Quick Coupler Troubleshooting................................................................... 78 Standard Couplers............................................................................... 79 Bob-Dock Coupler Block.......................................................................... 79 Relieve Auxiliary Hydraulic Pressure (Front Auxiliary Quick Couplers)........................... 80 Relieve Auxiliary Hydraulic Pressure (Rear Auxiliary Quick Couplers)............................ 80 Relieve Auxiliary Hydraulic Pressure (Bob-Dock System).......................................... 81 ATTACHMENT CONTROL DEVICE (ACD)..................................................................... 82 Description..................................................................................... 82 DAILY INSPECTION.................................................................................... 83 Daily Inspection And Maintenance................................................................ 83 PRE-STARTING PROCEDURE.............................................................................. 85 Entering The Loader............................................................................. 85 Operation & Maintenance Manual And Operator’s Handbook Locations................................ 85 Seat Adjustment................................................................................. 86 Seat Belt Adjustment............................................................................ 88 Seat Bar........................................................................................ 89 Steering Handle / Joystick Position Adjustment.................................................. 89 STARTING THE ENGINE................................................................................. 90 Standard Key Panel.............................................................................. 90 Keyless Start Panel............................................................................. 92 Deluxe Instrumentation Panel.................................................................... 94 Warming The Hydraulic / Hydrostatic System...................................................... 96 Cold Temperature Starting....................................................................... 96 Cold Temperature Engine Speed Control........................................................... 96 MONITORING THE DISPLAY PANELS....................................................................... 97 Left Panel...................................................................................... 97 Warning And Shutdown............................................................................ 97 STOPPING THE ENGINE AND LEAVING THE LOADER.......................................................... 98 Procedure....................................................................................... 98 COUNTERWEIGHTS...................................................................................... 99 Description..................................................................................... 99 Effect On The Loader And Loader Operation....................................................... 99 When To Consider Using Counterweights........................................................... 99 When To Consider Removing Counterweights........................................................ 99 Accessories That Affect Machine Weight.......................................................... 99 ATTACHMENTS.........................................................................................100 Choosing The Correct Bucket.....................................................................100 Pallet Fork.....................................................................................101 Inspecting Pallet Fork..........................................................................101 Installing And Removing The Attachment (Hand Lever Bob-Tach System).............................102 Installing And Removing The Attachment (Power Bob-Tach System)..................................105 Installing And Removing The Attachment (Bob-Dock System)........................................108 TRACK UNDERCARRIAGE SYSTEM..........................................................................113 Introduction....................................................................................113 Compact Track Loader Operating And Maintenance Tips.............................................113 OPERATING PROCEDURE.................................................................................115 Inspect The Work Area...........................................................................115 Basic Operating Instructions....................................................................115 Driving On Public Roads.........................................................................115 Operating With A Full Bucket....................................................................116 Operating With An Empty Bucket..................................................................116 TOWING THE LOADER...................................................................................117 Procedure.......................................................................................117 LIFTING THE LOADER..................................................................................117 Single-Point Lift...............................................................................117 Four-Point Lift.................................................................................118 TRANSPORTING THE LOADER ON A TRAILER................................................................119 Loading And Unloading...........................................................................119 Fastening.......................................................................................119 PREVENTIVE MAINTENANCE..................................................................................120 MAINTENANCE SAFETY..................................................................................124 SERVICE SCHEDULE....................................................................................125 Maintenance Intervals...........................................................................125 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™).............................................................127 Inspecting The BICS™ (Engine STOPPED – Key ON)..................................................127 Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON)............127 Inspecting The Seat Bar Sensor (Engine RUNNING).................................................127 Inspecting The Traction Lock And Parking Brake (Engine RUNNING).................................127 Inspecting The Lift Arm Bypass Control..........................................................127 Inspecting Deactivation Of Lift And Tilt Functions (SJC)........................................127 SEAT BAR RESTRAINT SYSTEM...........................................................................128 Description.....................................................................................128 Inspection And Maintenance......................................................................129 SEAT BELT...........................................................................................130 Inspection And Maintenance......................................................................130 LIFT ARM SUPPORT....................................................................................131 Description.....................................................................................131 Installing......................................................................................132 Removing........................................................................................133 BACK-UP ALARM SYSTEM................................................................................134 Description.....................................................................................134 Inspection......................................................................................134 OPERATOR CAB........................................................................................135 Description.....................................................................................135 Cab Door Sensor.................................................................................135 Raising.........................................................................................136 Lowering........................................................................................137 REAR DOOR (TAILGATE)................................................................................138 Opening And Closing.............................................................................138 Adjusting Latch.................................................................................138 REAR GRILLE.........................................................................................139 Removing........................................................................................139 Installing......................................................................................139 HEATING, VENTILATION, AND AIR CONDITIONING (HVAC) SYSTEM............................................140 Filters.........................................................................................140 Air Conditioning Evaporator / Heater Coil.......................................................141 Air Conditioning Condenser......................................................................142 Air Conditioning Lubrication....................................................................142 Troubleshooting.................................................................................142 ENGINE AIR CLEANER..................................................................................143 Replacing Filters...............................................................................143 FUEL SYSTEM.........................................................................................145 Fuel Specifications.............................................................................145 Biodiesel Blend Fuel............................................................................145 Filling The Fuel Tank...........................................................................146 Fuel Filter (Earlier Models)....................................................................147 Removing Air From The Fuel System (Earlier Models)..............................................148 Main Fuel Filter (Later Models).................................................................149 Fuel Pre-Filter (Later Models)..................................................................151 Removing Air From The Fuel System (Later Models)................................................152 ENGINE LUBRICATION SYSTEM...........................................................................153 Checking And Adding Engine Oil..................................................................153 Engine Oil Chart................................................................................153 Removing And Replacing Oil And Filter...........................................................154 ENGINE COOLING SYSTEM...............................................................................156 Maintenance Platform............................................................................156 Cleaning........................................................................................156 Checking And Adding Coolant.....................................................................159 Removing And Replacing Coolant..................................................................160 ELECTRICAL SYSTEM...................................................................................162 Description.....................................................................................162 Fuse And Relay Location / Identification........................................................162 Battery Maintenance.............................................................................169 Maintaining Battery Charge Level................................................................169 Battery Service During Machine Storage..........................................................169 Battery Testing.................................................................................170 Battery Charging................................................................................170 Using A Booster Battery (Jump Starting).........................................................171 Removing And Installing Battery.................................................................172 HYDRAULIC / HYDROSTATIC SYSTEM......................................................................173 Checking And Adding Fluid.......................................................................173 Hydraulic / Hydrostatic Fluid Chart.............................................................173 Removing And Replacing Hydraulic Fluid..........................................................174 Removing And Replacing Hydraulic / Hydrostatic Filter...........................................176 Removing And Replacing Hydraulic Charge Filter..................................................177 Replacing Reservoir Breather Cap................................................................178 TRACK TENSION.......................................................................................179 Description.....................................................................................179 Checking (Solid-Mounted Undercarriage)..........................................................180 Adjusting (Solid-Mounted Undercarriage) (Earlier Models With Two Track Tension Fittings)........181 Adjusting (Solid-Mounted Undercarriage) (Later Models With One Track Tension Fitting)...........182 Checking (Roller Suspension Undercarriage)......................................................183 Adjusting (Roller Suspension Undercarriage) (Earlier Models With Two Track Tension Fittings)....184 Adjusting (Roller Suspension Undercarriage) (Later Models With One Track Tension Fitting).......185 HYDROSTATIC DRIVE MOTOR.............................................................................186 Removing And Replacing Fluid....................................................................186 TRACK SPROCKET MAINTENANCE..........................................................................187 Tightening Procedure............................................................................187 ALTERNATOR BELT.....................................................................................188 Belt Adjustment.................................................................................188 Belt Replacement................................................................................188 AIR CONDITIONING BELT...............................................................................189 Belt Adjustment.................................................................................189 Belt Replacement................................................................................189 DRIVE BELT..........................................................................................191 Belt Adjustment.................................................................................191 Stop Adjustment.................................................................................191 Belt Replacement................................................................................192 AUTOMATIC RIDE CONTROL ACCUMULATOR..................................................................194 Checking Accumulator Charge.....................................................................194 LUBRICATING THE LOADER..............................................................................195 Lubrication Locations...........................................................................195 TRACK ROLLER AND IDLER LUBRICATION..................................................................198 Procedure.......................................................................................198 PIVOT PINS..........................................................................................198 Inspection And Maintenance......................................................................198 BOB-TACH (HAND LEVER)...............................................................................199 Inspection And Maintenance......................................................................199 BOB-TACH (POWER)....................................................................................200 Inspection And Maintenance......................................................................200 LOADER STORAGE AND RETURN TO SERVICE................................................................201 Storage.........................................................................................201 Return To Service...............................................................................201 SYSTEM SETUP AND ANALYSIS...............................................................................202 DIAGNOSTIC SERVICE CODES............................................................................203 Viewing Service Codes...........................................................................203 Service Codes List..............................................................................204 CONTROL PANEL SETUP.................................................................................218 Right Panel Setup (Deluxe Instrumentation Panel)................................................218 PASSWORD SETUP (KEYLESS START PANEL)................................................................222 Password Description............................................................................222 Changing The Owner Password.....................................................................222 Password Lockout Feature........................................................................222 PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL).......................................................223 Password Description............................................................................223 Changing The Owner Password.....................................................................223 Changing The User Passwords.....................................................................224 Password Lockout Feature........................................................................224 MAINTENANCE CLOCK...................................................................................225 Description.....................................................................................225 Setup...........................................................................................226 Reset...........................................................................................226 MACHINE SIGN TRANSLATIONS...............................................................................227 MACHINE SIGN TRANSLATIONS...........................................................................228 Service Schedule (7242070)......................................................................228 Warning (7167993)...............................................................................231 Warning (7169291)...............................................................................231 Danger (7167989)................................................................................231 Danger (7167990)................................................................................231 Danger (7167988)................................................................................232 Warning (7168114)...............................................................................232 Warning (7167994)...............................................................................233 Warning (7168140)...............................................................................234 Warning (7168142)...............................................................................234 Warning (7167996)...............................................................................235 Warning (6737189)...............................................................................235 Warning (7184346)...............................................................................236 Danger (7170355)................................................................................236 Lift Arm Support (7354295)......................................................................237 Warning (7168024)...............................................................................238 Warning (7142141)...............................................................................239 Warning (7168019)...............................................................................240 SPECIFICATIONS..........................................................................................241 LOADER SPECIFICATIONS...............................................................................242 Machine Dimensions..............................................................................242 Performance.....................................................................................243 Engine..........................................................................................243 Drive System....................................................................................244 Controls........................................................................................244 Hydraulic System................................................................................245 Electrical System...............................................................................246 Capacities......................................................................................246 Tracks..........................................................................................247 Ground Pressure.................................................................................247 WARRANTY................................................................................................248 WARRANTY............................................................................................249 ALPHABETICAL INDEX......................................................................................251
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