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Bobcat T750 Compact Track Loader Operation & Maintenance Manual SN ANKA11001 – ANKA14999 – PDF DOWNLOAD
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Bobcat T750 Compact Track Loader Operation & Maintenance Manual SN ANKA11001 – ANKA14999 – PDF DOWNLOAD
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Description
Bobcat T750 Compact Track Loader Operation & Maintenance Manual SN ANKA11001 – ANKA14999 – PDF DOWNLOAD
FILE DETAILS:
Bobcat T750 Compact Track Loader Operation & Maintenance Manual SN ANKA11001 – ANKA14999 – PDF DOWNLOAD
Language : English
Pages : 240
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Bobcat T750 Compact Track Loader Operation & Maintenance Manual SN ANKA11001 – ANKA14999 – PDF DOWNLOAD
FOREWORD:
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation
and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE
MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer.
This manual may illustrate options and accessories not installed on your loader.
SAFETY INSTRUCTIONS:
Before Operation:
- Carefully follow the operating and maintenance instructions in this manual.
- The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.
- This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
- The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
- The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.
The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:
• The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
• The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
• Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
• An Operator’s Handbook is fastened to the operator cab of the loader. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
• The AEM Safety Manual delivered with the machine gives general safety information.
• The Skid-Steer Loader Operating Training Course is available through your Bobcat dealer. This course is intended to provide rules and practices of correct operation of the Bobcat loader. The course is available in English and Spanish versions.
• Service Safety Training Courses are available from your Bobcat dealer. They provide information for safe and correct service procedures.
TABLE OF CONTENTS:
OPERATOR SAFETY WARNINGS........................................................................ 3 CONTENTS........................................................................................ 5 FOREWORD........................................................................................ 7 BOBCAT COMPANY IS IS0 9001 CERTIFIED........................................................ 9 REGULAR MAINTENANCE ITEMS................................................................... 9 SERIAL NUMBER LOCATIONS..................................................................... 10 Loader Serial Number.................................................................... 10 Engine Serial Number.................................................................... 10 DELIVERY REPORT............................................................................. 10 LOADER IDENTIFICATION....................................................................... 11 FEATURES, ACCESSORIES AND ATTACHMENTS....................................................... 12 Standard Items.......................................................................... 12 Options And Accessories................................................................. 12 Buckets Available....................................................................... 13 Attachments............................................................................. 13 High-Flow Attachments................................................................... 13 Special Applications Kit................................................................ 14 Special Applications Kit Inspection And Maintenance..................................... 14 Forestry Door And Window Kit............................................................ 15 Forestry Door And Window Kit Inspection And Maintenance................................. 15 SAFETY AND TRAINING RESOURCES................................................................... 17 SAFETY INSTRUCTIONS......................................................................... 19 Before Operation........................................................................ 19 Safe Operation Is The Operator’s Responsibility......................................... 20 Safe Operation Needs A Qualified Operator............................................... 20 Avoid Silica Dust....................................................................... 21 FIRE PREVENTION............................................................................. 21 Maintenance............................................................................. 21 Operation............................................................................... 21 Electrical.............................................................................. 21 Hydraulic System........................................................................ 22 Fueling................................................................................. 22 Starting................................................................................ 22 Spark Arrester Exhaust System........................................................... 22 Welding And Grinding.................................................................... 22 Fire Extinguishers...................................................................... 22 PUBLICATIONS AND TRAINING RESOURCES......................................................... 23 MACHINE SIGNS (DECALS)...................................................................... 24 Pictorial Only Safety Signs............................................................. 27 OPERATING INSTRUCTIONS.......................................................................... 29 INSTRUMENT PANEL IDENTIFICATION............................................................. 33 Overview................................................................................ 33 Left Panel (Earlier Models)............................................................. 34 Left Panel (Later Models)............................................................... 36 Display Screen.......................................................................... 38 Right Panel (Standard Key Panel)........................................................ 39 Right Panel (Keyless Start Panel)....................................................... 40 Right Panel (Deluxe Instrumentation Panel).............................................. 41 Left Switch Panel....................................................................... 43 Right Switch Panel...................................................................... 43 Left Side Lower Panel................................................................... 44 Right Side Lower Panel.................................................................. 44 Radio................................................................................... 45 CONTROL IDENTIFICATION...................................................................... 47 Standard Controls....................................................................... 47 Advanced Control System (ACS)........................................................... 48 Selectable Joystick Controls (SJC)...................................................... 49 OPERATOR CAB................................................................................ 50 Description............................................................................. 50 Side Windows............................................................................ 50 Door Operation.......................................................................... 50 Front Wiper............................................................................. 51 Cab Light............................................................................... 51 SEAT BAR RESTRAINT SYSTEM................................................................... 52 Operation............................................................................... 52 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)..................................................... 53 Operation............................................................................... 53 LIFT ARM BYPASS CONTROL..................................................................... 54 Operation............................................................................... 54 PARKING BRAKE............................................................................... 54 Operation............................................................................... 54 TRACTION LOCK OVERRIDE...................................................................... 55 Operation............................................................................... 55 ENGINE SPEED CONTROL........................................................................ 55 Operation............................................................................... 55 EMERGENCY EXIT.............................................................................. 56 Rear Window Identification.............................................................. 56 Rear Window Removal (Latches)........................................................... 56 Rear Window Removal (Rubber Cord)....................................................... 56 External Access (Rear Window With Latches).............................................. 57 External Access (Rear Window With Rubber Cord).......................................... 57 Front Door.............................................................................. 57 BACK-UP ALARM SYSTEM........................................................................ 59 Description............................................................................. 59 Operation............................................................................... 59 DRIVING AND STEERING THE LOADER............................................................. 60 Available Control Configurations........................................................ 60 Operation (Standard And ACS)............................................................ 60 Operation (SJC) In ‘ISO’ Control Pattern................................................ 61 Operation (SJC) In ‘H’ Control Pattern.................................................. 62 STOPPING THE LOADER......................................................................... 62 Using The Control Levers Or Joysticks................................................... 62 TWO-SPEED CONTROL........................................................................... 63 Description............................................................................. 63 Operation (Standard And ACS) (If Equipped).............................................. 63 Operation (SJC) (If Equipped)........................................................... 63 SPEED MANAGEMENT............................................................................ 64 Operation............................................................................... 64 Changing The Factory Default Setting.................................................... 65 DRIVE RESPONSE.............................................................................. 66 Description............................................................................. 66 Operation............................................................................... 66 STEERING DRIFT COMPENSATION................................................................. 68 Description............................................................................. 68 Operation............................................................................... 68 LIFT AND TILT COMPENSATION.................................................................. 70 Description............................................................................. 70 Operation............................................................................... 70 Operation (ACS)......................................................................... 71 Operation (SJC)......................................................................... 72 HYDRAULIC CONTROLS.......................................................................... 73 Description............................................................................. 73 Standard Controls (Also ACS In FOOT Pedal Mode)......................................... 73 Advanced Control System (ACS) In HAND Control Mode...................................... 74 Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern............................. 74 Selectable Joystick Controls (SJC) In ‘H’ Control Pattern............................... 75 Hydraulic Bucket Positioning............................................................ 75 FRONT Auxiliary Hydraulics Operation.................................................... 76 FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW).................................. 77 FRONT Auxiliary Hydraulics Operation (REVERSE CONTINUOUS FLOW).......................... 77 REAR Auxiliary Hydraulics Operation..................................................... 78 High-Flow Hydraulics Operation.......................................................... 79 Quick Couplers.......................................................................... 79 Relieve Auxiliary Hydraulic Pressure (Loader And Attachment)............................ 80 ATTACHMENT CONTROL DEVICE (ACD)............................................................. 81 Description............................................................................. 81 DAILY INSPECTION............................................................................ 82 Daily Inspection And Maintenance........................................................ 82 PRE-STARTING PROCEDURE...................................................................... 84 Entering The Loader..................................................................... 84 Operation & Maintenance Manual And Operator’s Handbook Locations........................ 84 Seat Adjustment......................................................................... 85 Joystick Position Adjustment............................................................ 86 Seat Belt Adjustment.................................................................... 87 Seat Bar................................................................................ 87 STARTING THE ENGINE......................................................................... 88 Standard Key Panel...................................................................... 88 Keyless Start Panel..................................................................... 90 Deluxe Instrumentation Panel............................................................ 92 Cold Temperature Starting............................................................... 94 Warming The Hydraulic / Hydrostatic System.............................................. 94 MONITORING THE DISPLAY PANELS............................................................... 95 Left Panel.............................................................................. 95 Warning And Shutdown.................................................................... 95 STOPPING THE ENGINE AND LEAVING THE LOADER.................................................. 96 Procedure............................................................................... 96 COUNTERWEIGHTS.............................................................................. 97 Description............................................................................. 97 Effect On The Loader And Loader Operation............................................... 97 When To Consider Using Counterweights................................................... 97 When To Consider Removing Counterweights................................................ 97 Accessories That Affect Machine Weight.................................................. 97 ATTACHMENTS................................................................................. 98 Choosing The Correct Bucket............................................................. 98 Pallet Fork............................................................................. 98 Installing And Removing The Attachment (Hand Lever Bob-Tach)............................ 99 Installing And Removing The Attachment (Power Bob-Tach).................................101 TRACK UNDERCARRIAGE SYSTEM (RUBBER TRACK)...................................................105 Introduction............................................................................105 Compact Track Loader Operating And Maintenance Tips.....................................105 TRACK UNDERCARRIAGE SYSTEM (STEEL TRACK)....................................................107 Introduction............................................................................107 Compact Track Loader Operating And Maintenance Tips.....................................107 OPERATING PROCEDURE.........................................................................108 Inspect The Work Area...................................................................108 Basic Operating Instructions............................................................108 Driving On Public Roads.................................................................108 Operating With A Full Bucket............................................................109 Operating With An Empty Bucket..........................................................109 Filling And Emptying The Bucket (Foot Pedals)...........................................110 Leveling The Ground Using Float (Foot Pedals)...........................................111 Digging And Filling A Hole (Foot Pedals)................................................112 Filling And Emptying The Bucket (ACS - Handles, SJC - ‘H’ Pattern)......................113 Leveling The Ground Using Float (ACS - Handles, SJC - ‘H’ Pattern)......................114 Digging And Filling A Hole (ACS - Handles, SJC - ‘H’ Pattern)...........................115 Filling And Emptying The Bucket (SJC - ‘ISO’ Pattern)...................................116 Leveling The Ground Using Float (SJC - ‘ISO’ Pattern)...................................117 Digging And Filling A Hole (SJC - ‘ISO’ Pattern)........................................118 TOWING THE LOADER...........................................................................119 Procedure...............................................................................119 LIFTING THE LOADER..........................................................................119 Single-Point Lift.......................................................................119 Four-Point Lift.........................................................................120 TRANSPORTING THE LOADER ON A TRAILER........................................................121 Loading And Unloading...................................................................121 Fastening...............................................................................121 PREVENTIVE MAINTENANCE..........................................................................123 MAINTENANCE SAFETY..........................................................................127 SERVICE SCHEDULE............................................................................129 Chart...................................................................................129 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™).....................................................130 Inspecting The BICS™ (Engine STOPPED - Key ON)..........................................130 Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED - Key ON)....130 Inspecting The Seat Bar Sensor (Engine RUNNING).........................................130 Inspecting The Traction Lock And Parking Brake (Engine RUNNING).........................130 Inspecting The Lift Arm Bypass Control..................................................130 Inspecting Deactivation Of Lift And Tilt Functions (ACS And SJC)........................130 SEAT BAR RESTRAINT SYSTEM...................................................................131 Description.............................................................................131 Inspecting..............................................................................131 Maintaining.............................................................................131 SEAT BELT...................................................................................132 Inspection And Maintenance..............................................................132 LIFT ARM SUPPORT DEVICE.....................................................................133 Installing..............................................................................133 Removing................................................................................134 BACK-UP ALARM SYSTEM........................................................................135 Description.............................................................................135 Inspecting..............................................................................135 Adjusting Switch Position...............................................................136 OPERATOR CAB................................................................................137 Description.............................................................................137 Raising.................................................................................137 Lowering................................................................................138 Cab Door Sensor.........................................................................139 REAR DOOR (TAILGATE)........................................................................140 Opening And Closing.....................................................................140 Adjusting...............................................................................140 REAR GRILLE.................................................................................141 Removing................................................................................141 Installing..............................................................................141 HEATING, VENTILATION AND AIR CONDITIONING (HVAC)............................................142 Cleaning And Maintenance................................................................142 Filters.................................................................................142 Air Conditioning Evaporator / Heater Coil...............................................143 Condenser...............................................................................144 Air Conditioning Lubrication............................................................144 Troubleshooting.........................................................................144 AIR CLEANER SERVICE.........................................................................145 Replacing Filter Elements...............................................................145 FUEL SYSTEM.................................................................................147 Fuel Specifications.....................................................................147 Biodiesel Blend Fuel....................................................................147 Filling The Fuel Tank...................................................................148 Fuel Filter.............................................................................149 Removing Air From The Fuel System.......................................................149 ENGINE LUBRICATION SYSTEM...................................................................150 Checking And Adding Engine Oil..........................................................150 Engine Oil Chart........................................................................150 Removing And Replacing Oil And Filter...................................................151 ENGINE COOLING SYSTEM.......................................................................153 Maintenance Platform....................................................................153 Cooling System Identification...........................................................153 Cleaning (Earlier Models)...............................................................154 Cleaning (Later Models).................................................................156 Checking Level..........................................................................158 Removing And Replacing Coolant..........................................................158 ELECTRICAL SYSTEM...........................................................................159 Description.............................................................................159 Fuse And Relay Location / Identification................................................159 Battery Maintenance.....................................................................161 Using A Booster Battery (Jump Starting).................................................162 Removing And Installing Battery.........................................................163 HYDRAULIC / HYDROSTATIC SYSTEM..............................................................164 Checking And Adding Fluid...............................................................164 Hydraulic / Hydrostatic Fluid Chart.....................................................164 Removing And Replacing Hydraulic Fluid..................................................165 Hydraulic / Hydrostatic Filter Identification...........................................167 Removing And Replacing Hydraulic / Hydrostatic Filter (Earlier Models)..................168 Removing And Replacing Hydraulic / Hydrostatic Filter (Later Models)....................169 Removing And Replacing Hydraulic Charge Filter..........................................170 Breather Cap............................................................................172 SPARK ARRESTER MUFFLER......................................................................173 Cleaning Procedure......................................................................173 TRACK TENSION (RUBBER TRACK)................................................................174 Description.............................................................................174 Checking (Solid-Mounted Undercarriage)..................................................175 Adjusting (Solid-Mounted Undercarriage).................................................176 Checking (Roller Suspension Undercarriage)..............................................177 Adjusting (Roller Suspension Undercarriage).............................................178 TRACK TENSION (STEEL TRACK).................................................................179 Checking................................................................................179 Adjusting...............................................................................180 HYDROSTATIC DRIVE MOTOR.....................................................................181 Removing And Replacing Oil..............................................................181 TRACK SPROCKET MAINTENANCE..................................................................181 Tightening Procedure....................................................................181 ALTERNATOR BELT.............................................................................182 Belt Adjustment.........................................................................182 Belt Replacement........................................................................182 AIR CONDITIONING BELT.......................................................................183 Belt Adjustment.........................................................................183 Belt Replacement........................................................................183 DRIVE BELT..................................................................................184 Belt Adjustment.........................................................................184 Stop Adjustment.........................................................................184 Belt Replacement........................................................................185 LUBRICATING THE LOADER......................................................................187 Lubrication Locations...................................................................187 TRACK ROLLER AND IDLER LUBRICATION..........................................................190 Procedure...............................................................................190 PIVOT PINS..................................................................................190 Inspection And Maintenance..............................................................190 BOB-TACH (HAND LEVER).......................................................................191 Inspection And Maintenance..............................................................191 BOB-TACH (POWER)............................................................................192 Inspection And Maintenance..............................................................192 LOADER STORAGE AND RETURN TO SERVICE........................................................193 Storage.................................................................................193 Return To Service.......................................................................193 SYSTEM SETUP AND ANALYSIS.......................................................................195 DIAGNOSTIC SERVICE CODES....................................................................197 Viewing Service Codes...................................................................197 Service Codes List......................................................................198 CONTROL PANEL SETUP.........................................................................204 Right Panel Setup (Deluxe Instrumentation Panel)........................................204 PASSWORD SETUP (KEYLESS START PANEL)........................................................207 Password Description....................................................................207 Changing The Owner Password.............................................................207 Password Lockout Feature................................................................207 PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL)...............................................208 Password Description....................................................................208 Changing The Owner Password.............................................................208 Changing The User Passwords.............................................................209 Password Lockout Feature................................................................209 MAINTENANCE CLOCK...........................................................................210 Description.............................................................................210 Setup...................................................................................210 Reset...................................................................................210 MACHINE SIGN TRANSLATIONS.......................................................................211 MACHINE SIGN TRANSLATIONS...................................................................213 Service Schedule (7242070)..............................................................213 Warning (7167993).......................................................................216 Warning (7169291).......................................................................216 Danger (7167989)........................................................................216 Danger (7167990)........................................................................216 Danger (7167988)........................................................................217 Warning (7168114).......................................................................217 Warning (7167994).......................................................................218 Warning (7168140).......................................................................219 Warning (7168142).......................................................................219 Warning (7168138).......................................................................220 Warning (7167996).......................................................................221 Warning (6737189).......................................................................221 Warning (7184346).......................................................................222 Danger (7170355)........................................................................222 Lift Arm Support Device (7251858).......................................................223 Warning (7168024).......................................................................224 Warning (7142141).......................................................................225 Warning (7168019).......................................................................226 SPECIFICATIONS..................................................................................227 (T750) LOADER SPECIFICATIONS................................................................229 Machine Dimensions......................................................................229 Performance.............................................................................230 Engine..................................................................................231 Drive System............................................................................231 Controls................................................................................232 Hydraulic System........................................................................232 Electrical System.......................................................................233 Capacities..............................................................................233 Tracks..................................................................................234 Ground Pressure.........................................................................234 WARRANTY........................................................................................235 WARRANTY....................................................................................237 ALPHABETICAL INDEX..............................................................................239
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