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Bobcat T750 Compact Track Loader Operation & Maintenance Manual SN AT5T11001 & Above – PDF DOWNLOAD
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Bobcat T750 Compact Track Loader Operation & Maintenance Manual SN AT5T11001 & Above – PDF DOWNLOAD
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Description
Bobcat T750 Compact Track Loader Operation & Maintenance Manual SN AT5T11001 & Above – PDF DOWNLOAD
FILE DETAILS:
Bobcat T750 Compact Track Loader Operation & Maintenance Manual SN AT5T11001 & Above – PDF DOWNLOAD
Language : English
Pages : 252
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Bobcat T750 Compact Track Loader Operation & Maintenance Manual SN AT5T11001 & Above – PDF DOWNLOAD
FOREWORD:
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation
and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE
MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer.
This manual may illustrate options and accessories not installed on your loader.
SAFETY INSTRUCTIONS:
Before Operation:
- Carefully follow the operating and maintenance instructions in this manual.
- The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.
- This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
- The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
- The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.
The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:
• The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
• The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
• Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
• An Operator’s Handbook is fastened to the operator cab of the loader. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
• The AEM Safety Manual delivered with the machine gives general safety information.
• The Skid-Steer Loader Operating Training Course is available through your Bobcat dealer. This course is intended to provide rules and practices of correct operation of the Bobcat loader. The course is available in English and Spanish versions.
• Service Safety Training Courses are available from your Bobcat dealer. They provide information for safe and correct service procedures.
TABLE OF CONTENTS:
Bobcat T750 Compact Track Loader Operation & Maintenance Manual SN AT5T11001 & Above – PDF DOWNLOAD
OPERATOR SAFETY WARNINGS................................................................................ 2 CONTENTS................................................................................................ 3 FOREWORD................................................................................................ 4 BOBCAT COMPANY IS IS0 9001 CERTIFIED................................................................ 5 REGULAR MAINTENANCE ITEMS........................................................................... 6 SERIAL NUMBER LOCATIONS............................................................................. 7 Loader Serial Number............................................................................ 7 Engine Serial Number............................................................................ 7 DELIVERY REPORT..................................................................................... 7 LOADER IDENTIFICATION............................................................................... 8 FEATURES, ACCESSORIES, AND ATTACHMENTS.............................................................. 9 Standard Items.................................................................................. 9 Options And Accessories......................................................................... 9 Buckets Available............................................................................... 10 Attachments..................................................................................... 10 High-Flow Attachments........................................................................... 10 Special Applications Kit........................................................................ 11 Special Applications Kit Inspection And Maintenance............................................. 11 Forestry Door And Window Kit.................................................................... 12 Forestry Door And Window Kit Inspection And Maintenance......................................... 12 SAFETY AND TRAINING RESOURCES........................................................................... 13 SAFETY INSTRUCTIONS................................................................................. 14 Before Operation................................................................................ 14 Safe Operation Is The Operator’s Responsibility................................................. 15 Safe Operation Needs A Qualified Operator....................................................... 15 Avoid Silica Dust............................................................................... 16 FIRE PREVENTION..................................................................................... 16 Maintenance..................................................................................... 16 Operation....................................................................................... 16 Electrical...................................................................................... 16 Hydraulic System................................................................................ 17 Fueling......................................................................................... 17 Starting........................................................................................ 17 Spark Arrester Exhaust System................................................................... 17 Welding And Grinding............................................................................ 17 Fire Extinguishers.............................................................................. 17 PUBLICATIONS AND TRAINING RESOURCES................................................................. 18 MACHINE SIGNS (DECALS).............................................................................. 19 Pictorial Only Safety Signs..................................................................... 21 OPERATING INSTRUCTIONS.................................................................................. 24 INTENDED USE........................................................................................ 28 INSTRUMENT PANEL IDENTIFICATION..................................................................... 29 Overview........................................................................................ 29 Left Panel...................................................................................... 30 Display Screen.................................................................................. 32 Right Panel (Standard Key Panel)................................................................ 33 Right Panel (Keyless Start Panel)............................................................... 34 Right Panel (Deluxe Instrumentation Panel)...................................................... 35 Left Switch Panel............................................................................... 37 Right Switch Panel.............................................................................. 37 Left Side Lower Panel........................................................................... 38 Right Side Lower Panel.......................................................................... 38 Radio........................................................................................... 39 Rear View Camera System......................................................................... 41 CONTROL IDENTIFICATION.............................................................................. 43 Description..................................................................................... 43 Standard Controls............................................................................... 43 Advanced Control System (ACS)................................................................... 44 Selectable Joystick Controls (SJC).............................................................. 45 OPERATOR CAB........................................................................................ 46 Description..................................................................................... 46 Side Windows.................................................................................... 46 Door Operation.................................................................................. 46 Front Wiper..................................................................................... 47 Cab Light....................................................................................... 47 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)............................................................. 48 Description..................................................................................... 48 Operation....................................................................................... 48 SEAT BAR RESTRAINT SYSTEM........................................................................... 49 Description..................................................................................... 49 Operation....................................................................................... 49 SELECTIVE CATALYTIC REDUCTION (SCR) SYSTEM.......................................................... 50 Description..................................................................................... 50 Diesel Exhaust Fluid (DEF) / AdBlue® Level...................................................... 50 DeSOX Process................................................................................... 51 SCR System Codes................................................................................ 53 Diesel Exhaust Fluid (DEF) / AdBlue® Unsatisfactory Quality..................................... 54 SCR System Component Tampering.................................................................. 54 EGR Impeded..................................................................................... 55 Diesel Exhaust Fluid (DEF) / AdBlue® Dosing Interruption........................................ 55 PARKING BRAKE....................................................................................... 56 Operation....................................................................................... 56 TRACTION LOCK OVERRIDE.............................................................................. 56 Description..................................................................................... 56 Operation....................................................................................... 56 ENGINE SPEED CONTROL................................................................................ 57 Operation....................................................................................... 57 AUTO IDLE........................................................................................... 57 Description..................................................................................... 57 Operation....................................................................................... 57 LIFT ARM BYPASS CONTROL............................................................................. 58 Description..................................................................................... 58 Operation....................................................................................... 58 EMERGENCY EXIT...................................................................................... 59 Rear Window Identification...................................................................... 59 Rear Window Removal (Latches)................................................................... 59 Rear Window Removal (Rubber Cord)............................................................... 59 External Access (Rear Window With Latches)...................................................... 60 External Access (Rear Window With Rubber Cord).................................................. 60 Front Door...................................................................................... 60 BACK-UP ALARM SYSTEM................................................................................ 62 Description..................................................................................... 62 Operation....................................................................................... 62 DRIVING AND STEERING THE LOADER..................................................................... 63 Available Control Configurations................................................................ 63 Operation (Standard And ACS).................................................................... 63 Operation (SJC) In ‘ISO’ Control Pattern........................................................ 64 Operation (SJC) In ‘H’ Control Pattern.......................................................... 65 STOPPING THE LOADER................................................................................. 66 Using The Control Levers Or Joysticks........................................................... 66 TWO-SPEED CONTROL................................................................................... 66 Description..................................................................................... 66 Operation (Standard And ACS).................................................................... 67 Operation (SJC)................................................................................. 67 SPEED MANAGEMENT.................................................................................... 68 Description..................................................................................... 68 Operation....................................................................................... 68 Changing The Factory Default Setting............................................................ 69 DRIVE RESPONSE...................................................................................... 70 Description..................................................................................... 70 Operation....................................................................................... 70 STEERING DRIFT COMPENSATION......................................................................... 72 Description..................................................................................... 72 Operation....................................................................................... 72 LIFT AND TILT COMPENSATION.......................................................................... 74 Description..................................................................................... 74 Operation....................................................................................... 74 Operation (ACS)................................................................................. 75 Operation (SJC)................................................................................. 76 HYDRAULIC CONTROLS.................................................................................. 77 Description..................................................................................... 77 Standard Controls And Advanced Control System (ACS) In FOOT Pedal Mode.......................... 77 Advanced Control System (ACS) In HAND Control Mode.............................................. 78 Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern..................................... 78 Selectable Joystick Controls (SJC) In ‘H’ Control Pattern....................................... 79 Hydraulic Bucket Positioning.................................................................... 79 Automatic Ride Control.......................................................................... 80 Reversing Fan................................................................................... 81 FRONT Auxiliary Hydraulics Operation............................................................ 82 FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW).......................................... 83 FRONT Auxiliary Hydraulics Operation (REVERSE CONTINUOUS FLOW).................................. 83 REAR Auxiliary Hydraulics Operation............................................................. 84 High-Flow Auxiliary Hydraulics Operation........................................................ 85 Quick Couplers.................................................................................. 86 Quick Coupler Troubleshooting................................................................... 86 Relieve Auxiliary Hydraulic Pressure (Loader And Attachment).................................... 87 ATTACHMENT CONTROL DEVICE (ACD)..................................................................... 88 Description..................................................................................... 88 DAILY INSPECTION.................................................................................... 89 Daily Inspection And Maintenance................................................................ 89 PRE-STARTING PROCEDURE.............................................................................. 91 Entering The Loader............................................................................. 91 Operation & Maintenance Manual And Operator’s Handbook Locations................................ 91 Seat Adjustment................................................................................. 92 Seat Belt Adjustment............................................................................ 94 Seat Bar........................................................................................ 95 Joystick Position Adjustment.................................................................... 95 STARTING THE ENGINE................................................................................. 96 Standard Key Panel.............................................................................. 96 Keyless Start Panel............................................................................. 98 Deluxe Instrumentation Panel....................................................................100 Warming The Hydraulic / Hydrostatic System......................................................102 Cold Temperature Starting.......................................................................102 Cold Temperature Engine Speed Control...........................................................102 MONITORING THE DISPLAY PANELS.......................................................................103 Left Panel......................................................................................103 Warning And Shutdown............................................................................103 STOPPING THE ENGINE AND LEAVING THE LOADER..........................................................104 Procedure.......................................................................................104 COUNTERWEIGHTS......................................................................................105 Description.....................................................................................105 Effect On The Loader And Loader Operation.......................................................105 When To Consider Using Counterweights...........................................................105 When To Consider Removing Counterweights........................................................105 Accessories That Affect Machine Weight..........................................................105 ATTACHMENTS.........................................................................................106 Choosing The Correct Bucket.....................................................................106 Pallet Fork.....................................................................................106 Installing And Removing The Attachment (Hand Lever Bob-Tach)....................................107 Installing And Removing The Attachment (Power Bob-Tach).........................................110 TRACK UNDERCARRIAGE SYSTEM..........................................................................113 Introduction....................................................................................113 Compact Track Loader Operating And Maintenance Tips.............................................113 OPERATING PROCEDURE.................................................................................115 Inspect The Work Area...........................................................................115 Basic Operating Instructions....................................................................115 Driving On Public Roads.........................................................................115 Operating With A Full Bucket....................................................................116 Operating With An Empty Bucket..................................................................116 TOWING THE LOADER...................................................................................117 Procedure.......................................................................................117 LIFTING THE LOADER..................................................................................117 Single-Point Lift...............................................................................117 Four-Point Lift.................................................................................118 TRANSPORTING THE LOADER ON A TRAILER................................................................119 Loading And Unloading...........................................................................119 Fastening.......................................................................................119 PREVENTIVE MAINTENANCE..................................................................................120 MAINTENANCE SAFETY..................................................................................124 SERVICE SCHEDULE....................................................................................125 Maintenance Intervals...........................................................................125 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™).............................................................127 Inspecting The BICS™ (Engine STOPPED – Key ON)..................................................127 Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON)............127 Inspecting The Seat Bar Sensor (Engine RUNNING).................................................127 Inspecting The Traction Lock And Parking Brake (Engine RUNNING).................................127 Inspecting The Lift Arm Bypass Control..........................................................127 Inspecting Deactivation Of Lift And Tilt Functions (ACS And SJC)................................127 SEAT BAR RESTRAINT SYSTEM...........................................................................128 Description.....................................................................................128 Inspection And Maintenance......................................................................129 SEAT BELT...........................................................................................130 Inspection And Maintenance......................................................................130 LIFT ARM SUPPORT DEVICE.............................................................................131 Description.....................................................................................131 Installing......................................................................................132 Removing........................................................................................133 BACK-UP ALARM SYSTEM................................................................................134 Description.....................................................................................134 Inspection......................................................................................134 Adjusting Switch Position.......................................................................135 OPERATOR CAB........................................................................................136 Description.....................................................................................136 Cab Door Sensor.................................................................................136 Raising.........................................................................................137 Lowering........................................................................................138 REAR DOOR (TAILGATE)................................................................................139 Opening And Closing.............................................................................139 Adjusting Latch.................................................................................139 REAR GRILLE.........................................................................................140 Removing........................................................................................140 Installing......................................................................................140 HEATING, VENTILATION, AND AIR CONDITIONING (HVAC) SYSTEM............................................141 Filters.........................................................................................141 Air Conditioning Evaporator / Heater Coil.......................................................142 Air Conditioning Condenser......................................................................143 Air Conditioning Lubrication....................................................................143 Troubleshooting.................................................................................143 ENGINE AIR CLEANER..................................................................................144 Replacing Filters...............................................................................144 FUEL SYSTEM.........................................................................................146 Fuel Specifications.............................................................................146 Biodiesel Blend Fuel............................................................................146 Filling The Fuel Tank...........................................................................147 Fuel Filter.....................................................................................148 Removing Air From The Fuel System...............................................................149 DIESEL EXHAUST FLUID (DEF) / ADBLUE® SYSTEM.........................................................150 Description.....................................................................................150 Filling The DEF / AdBlue® Tank..................................................................150 ENGINE LUBRICATION SYSTEM...........................................................................151 Checking And Adding Engine Oil..................................................................151 Engine Oil Chart................................................................................151 Removing And Replacing Oil And Filter...........................................................152 ENGINE COOLING SYSTEM...............................................................................154 Maintenance Platform............................................................................154 Cleaning........................................................................................154 Checking And Adding Coolant.....................................................................157 Removing And Replacing Coolant..................................................................158 ELECTRICAL SYSTEM...................................................................................160 Description.....................................................................................160 Fuse And Relay Location / Identification........................................................160 Battery Maintenance.............................................................................166 Maintaining Battery Charge Level................................................................166 Battery Service During Machine Storage..........................................................166 Battery Testing.................................................................................167 Battery Charging................................................................................167 Using A Booster Battery (Jump Starting).........................................................168 Removing And Installing Battery.................................................................169 HYDRAULIC / HYDROSTATIC SYSTEM......................................................................170 Checking And Adding Fluid.......................................................................170 Hydraulic / Hydrostatic Fluid Chart.............................................................170 Removing And Replacing Hydraulic Fluid..........................................................171 Removing And Replacing Hydraulic / Hydrostatic Filter...........................................173 Removing And Replacing Hydraulic Charge Filter..................................................174 Replacing Reservoir Breather Cap................................................................175 TRACK TENSION.......................................................................................176 Description.....................................................................................176 Checking (Solid-Mounted Undercarriage)..........................................................177 Adjusting (Solid-Mounted Undercarriage) (Earlier Models With Two Track Tension Fittings)........178 Adjusting (Solid-Mounted Undercarriage) (Later Models With One Track Tension Fitting)...........179 Checking (Roller Suspension Undercarriage)......................................................180 Adjusting (Roller Suspension Undercarriage) (Earlier Models With Two Track Tension Fittings)....181 Adjusting (Roller Suspension Undercarriage) (Later Models With One Track Tension Fitting).......182 HYDROSTATIC DRIVE MOTOR.............................................................................183 Removing And Replacing Fluid....................................................................183 TRACK SPROCKET MAINTENANCE..........................................................................184 Tightening Procedure............................................................................184 ALTERNATOR BELT.....................................................................................185 Belt Adjustment.................................................................................185 Belt Replacement................................................................................185 AIR CONDITIONING BELT...............................................................................186 Belt Adjustment.................................................................................186 Belt Replacement................................................................................186 DRIVE BELT..........................................................................................188 Belt Adjustment.................................................................................188 Stop Adjustment.................................................................................188 Belt Replacement................................................................................189 AUTOMATIC RIDE CONTROL ACCUMULATOR..................................................................191 Checking Accumulator Charge.....................................................................191 LUBRICATING THE LOADER..............................................................................192 Lubrication Locations...........................................................................192 TRACK ROLLER AND IDLER LUBRICATION..................................................................195 Procedure.......................................................................................195 PIVOT PINS..........................................................................................195 Inspection And Maintenance......................................................................195 BOB-TACH (HAND LEVER)...............................................................................196 Inspection And Maintenance......................................................................196 BOB-TACH (POWER)....................................................................................197 Inspection And Maintenance......................................................................197 LOADER STORAGE AND RETURN TO SERVICE................................................................198 Storage.........................................................................................198 Return To Service...............................................................................198 SYSTEM SETUP AND ANALYSIS...............................................................................199 DIAGNOSTIC SERVICE CODES............................................................................200 Viewing Service Codes...........................................................................200 Service Codes List..............................................................................201 CONTROL PANEL SETUP.................................................................................215 Right Panel Setup (Deluxe Instrumentation Panel)................................................215 PASSWORD SETUP (KEYLESS START PANEL)................................................................219 Password Description............................................................................219 Changing The Owner Password.....................................................................219 Password Lockout Feature........................................................................219 PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL).......................................................220 Password Description............................................................................220 Changing The Owner Password.....................................................................220 Changing The User Passwords.....................................................................221 Password Lockout Feature........................................................................221 MAINTENANCE CLOCK...................................................................................222 Description.....................................................................................222 Setup...........................................................................................223 Reset...........................................................................................223 MACHINE SIGN TRANSLATIONS...............................................................................224 MACHINE SIGN TRANSLATIONS...........................................................................225 Service Schedule (7242070)......................................................................225 Warning (7167993)...............................................................................228 Warning (7169291)...............................................................................228 Danger (7167989)................................................................................228 Danger (7167990)................................................................................228 Danger (7167988)................................................................................229 Warning (7168114)...............................................................................229 Warning (7167994)...............................................................................230 Warning (7168140)...............................................................................231 Warning (7168142)...............................................................................231 Warning (7168138)...............................................................................232 Warning (7167996)...............................................................................233 Warning (6737189)...............................................................................233 Warning (7184346)...............................................................................234 Danger (7170355)................................................................................234 Lift Arm Support Device (7251858)...............................................................235 Warning (7168024)...............................................................................236 Warning (7142141)...............................................................................237 Warning (7168019)...............................................................................238 SPECIFICATIONS..........................................................................................239 LOADER SPECIFICATIONS...............................................................................240 Machine Dimensions..............................................................................240 Performance.....................................................................................241 Engine..........................................................................................241 Drive System....................................................................................242 Controls........................................................................................242 Hydraulic System................................................................................243 Electrical System...............................................................................244 Capacities......................................................................................244 Tracks..........................................................................................245 Ground Pressure.................................................................................245 WARRANTY................................................................................................246 WARRANTY............................................................................................247 ALPHABETICAL INDEX......................................................................................249
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