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Bobcat T750 Compact Track Loader Operation & Maintenance Manual SN ATF611001 & Above – PDF DOWNLOAD
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Bobcat T750 Compact Track Loader Operation & Maintenance Manual SN ATF611001 & Above – PDF DOWNLOAD
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Description
Bobcat T750 Compact Track Loader Operation & Maintenance Manual SN ATF611001 & Above – PDF DOWNLOAD
FILE DETAILS:
Bobcat T750 Compact Track Loader Operation & Maintenance Manual SN ATF611001 & Above – PDF DOWNLOAD
Language : English
Pages : 240
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Bobcat T750 Compact Track Loader Operation & Maintenance Manual SN ATF611001 & Above – PDF DOWNLOAD
FOREWORD:
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation
and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE
MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer.
This manual may illustrate options and accessories not installed on your loader.
SAFETY INSTRUCTIONS:
Before Operation:
- Carefully follow the operating and maintenance instructions in this manual.
- The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.
- This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
- The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
- The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.
The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:
• The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
• The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
• Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
• An Operator’s Handbook is fastened to the operator cab of the loader. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
• The AEM Safety Manual delivered with the machine gives general safety information.
• The Skid-Steer Loader Operating Training Course is available through your Bobcat dealer. This course is intended to provide rules and practices of correct operation of the Bobcat loader. The course is available in English and Spanish versions.
• Service Safety Training Courses are available from your Bobcat dealer. They provide information for safe and correct service procedures.
TABLE OF CONTENTS:
Bobcat T750 Compact Track Loader Operation & Maintenance Manual SN ATF611001 & Above – PDF DOWNLOAD
OPERATOR SAFETY WARNINGS........................................................................ 3 CONTENTS........................................................................................ 5 FOREWORD........................................................................................ 7 BOBCAT COMPANY IS IS0 9001 CERTIFIED........................................................ 9 REGULAR MAINTENANCE ITEMS................................................................... 10 SERIAL NUMBER LOCATIONS..................................................................... 11 Loader Serial Number.................................................................... 11 Engine Serial Number.................................................................... 11 DELIVERY REPORT............................................................................. 11 LOADER IDENTIFICATION....................................................................... 12 FEATURES, ACCESSORIES, AND ATTACHMENTS...................................................... 13 Standard Items.......................................................................... 13 Options And Accessories................................................................. 13 Buckets Available....................................................................... 14 Attachments............................................................................. 14 High-Flow Attachments................................................................... 14 Special Applications Kit................................................................ 15 Special Applications Kit Inspection And Maintenance..................................... 15 Forestry Door And Window Kit............................................................ 16 Forestry Door And Window Kit Inspection And Maintenance................................. 16 SAFETY AND TRAINING RESOURCES................................................................... 17 SAFETY INSTRUCTIONS......................................................................... 19 Before Operation........................................................................ 19 Safe Operation Is The Operator’s Responsibility......................................... 20 Safe Operation Needs A Qualified Operator............................................... 20 Avoid Silica Dust....................................................................... 21 FIRE PREVENTION............................................................................. 21 Maintenance............................................................................. 21 Operation............................................................................... 21 Electrical.............................................................................. 21 Hydraulic System........................................................................ 22 Fueling................................................................................. 22 Starting................................................................................ 22 Spark Arrester Exhaust System........................................................... 22 Welding And Grinding.................................................................... 22 Fire Extinguishers...................................................................... 22 PUBLICATIONS AND TRAINING RESOURCES......................................................... 23 MACHINE SIGNS (DECALS)...................................................................... 24 Pictorial Only Safety Signs............................................................. 27 OPERATING INSTRUCTIONS.......................................................................... 29 INSTRUMENT PANEL IDENTIFICATION............................................................. 33 Overview................................................................................ 33 Left Panel.............................................................................. 34 Display Screen.......................................................................... 36 Right Panel (Standard Key Panel)........................................................ 37 Right Panel (Keyless Start Panel)....................................................... 38 Right Panel (Deluxe Instrumentation Panel).............................................. 39 Left Switch Panel....................................................................... 41 Right Switch Panel...................................................................... 41 Left Side Lower Panel................................................................... 42 Right Side Lower Panel.................................................................. 42 Radio................................................................................... 43 CONTROL IDENTIFICATION...................................................................... 45 Description............................................................................. 45 Standard Controls....................................................................... 45 Advanced Control System (ACS)........................................................... 46 Selectable Joystick Controls (SJC)...................................................... 47 OPERATOR CAB................................................................................ 48 Description............................................................................. 48 Side Windows............................................................................ 48 Door Operation.......................................................................... 48 Front Wiper............................................................................. 49 Cab Light............................................................................... 49 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)..................................................... 50 Description............................................................................. 50 Operation............................................................................... 50 SEAT BAR RESTRAINT SYSTEM................................................................... 51 Description............................................................................. 51 Operation............................................................................... 51 DIESEL PARTICULATE FILTER (DPF) SYSTEM...................................................... 52 Description............................................................................. 52 DPF Regeneration Table.................................................................. 52 Operation (Standard Switch)............................................................. 53 Operation (Optional Inhibit Switch Kit)................................................. 54 Operation (Optional Remote Parked Regeneration Kit)..................................... 55 PARKING BRAKE............................................................................... 55 Operation............................................................................... 55 TRACTION LOCK OVERRIDE...................................................................... 56 Description............................................................................. 56 Operation............................................................................... 56 ENGINE SPEED CONTROL........................................................................ 56 Operation............................................................................... 56 AUTO IDLE................................................................................... 57 Description............................................................................. 57 Operation............................................................................... 57 LIFT ARM BYPASS CONTROL..................................................................... 57 Description............................................................................. 57 Operation............................................................................... 57 EMERGENCY EXIT.............................................................................. 58 Rear Window Identification.............................................................. 58 Rear Window Removal (Latches)........................................................... 58 Rear Window Removal (Rubber Cord)....................................................... 58 External Access (Rear Window With Latches).............................................. 59 External Access (Rear Window With Rubber Cord).......................................... 59 Front Door.............................................................................. 59 BACK-UP ALARM SYSTEM........................................................................ 61 Description............................................................................. 61 Operation............................................................................... 61 DRIVING AND STEERING THE LOADER............................................................. 62 Available Control Configurations........................................................ 62 Operation (Standard And ACS)............................................................ 62 Operation (SJC) In ‘ISO’ Control Pattern................................................ 63 Operation (SJC) In ‘H’ Control Pattern.................................................. 64 STOPPING THE LOADER......................................................................... 64 Using The Control Levers Or Joysticks................................................... 64 TWO-SPEED CONTROL........................................................................... 65 Description............................................................................. 65 Operation............................................................................... 65 SPEED MANAGEMENT............................................................................ 66 Description............................................................................. 66 Operation............................................................................... 66 Changing The Factory Default Setting.................................................... 67 DRIVE RESPONSE.............................................................................. 68 Description............................................................................. 68 Operation............................................................................... 68 STEERING DRIFT COMPENSATION................................................................. 70 Description............................................................................. 70 Operation............................................................................... 70 LIFT AND TILT COMPENSATION.................................................................. 72 Description............................................................................. 72 Operation............................................................................... 72 Operation (ACS)......................................................................... 73 Operation (SJC)......................................................................... 74 HYDRAULIC CONTROLS.......................................................................... 75 Description............................................................................. 75 Standard Controls And Advanced Control System (ACS) In FOOT Pedal Mode.................. 75 Advanced Control System (ACS) In HAND Control Mode...................................... 76 Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern............................. 76 Selectable Joystick Controls (SJC) In ‘H’ Control Pattern............................... 77 Hydraulic Bucket Positioning............................................................ 77 FRONT Auxiliary Hydraulics Operation.................................................... 78 FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW).................................. 79 FRONT Auxiliary Hydraulics Operation (REVERSE CONTINUOUS FLOW).......................... 79 REAR Auxiliary Hydraulics Operation..................................................... 80 High-Flow Hydraulics Operation.......................................................... 81 Quick Couplers.......................................................................... 81 Relieve Auxiliary Hydraulic Pressure (Loader And Attachment)............................ 82 ATTACHMENT CONTROL DEVICE (ACD)............................................................. 83 Description............................................................................. 83 DAILY INSPECTION............................................................................ 84 Daily Inspection And Maintenance........................................................ 84 PRE-STARTING PROCEDURE...................................................................... 86 Entering The Loader..................................................................... 86 Operation & Maintenance Manual And Operator’s Handbook Locations........................ 86 Seat Adjustment......................................................................... 87 Joystick Position Adjustment............................................................ 88 Seat Belt Adjustment.................................................................... 89 Seat Bar................................................................................ 89 STARTING THE ENGINE......................................................................... 90 Standard Key Panel...................................................................... 90 Keyless Start Panel..................................................................... 92 Deluxe Instrumentation Panel............................................................ 94 Warming The Hydraulic / Hydrostatic System.............................................. 96 Cold Temperature Starting............................................................... 96 MONITORING THE DISPLAY PANELS............................................................... 97 Left Panel.............................................................................. 97 Warning And Shutdown.................................................................... 97 STOPPING THE ENGINE AND LEAVING THE LOADER.................................................. 98 Procedure............................................................................... 98 COUNTERWEIGHTS.............................................................................. 99 Description............................................................................. 99 Effect On The Loader And Loader Operation............................................... 99 When To Consider Using Counterweights................................................... 99 When To Consider Removing Counterweights................................................ 99 Accessories That Affect Machine Weight.................................................. 99 ATTACHMENTS.................................................................................100 Choosing The Correct Bucket.............................................................100 Pallet Fork.............................................................................100 Installing And Removing The Attachment (Hand Lever Bob-Tach)............................101 Installing And Removing The Attachment (Power Bob-Tach).................................103 TRACK UNDERCARRIAGE SYSTEM..................................................................107 Introduction............................................................................107 Compact Track Loader Operating And Maintenance Tips.....................................107 OPERATING PROCEDURE.........................................................................109 Inspect The Work Area...................................................................109 Basic Operating Instructions............................................................109 Driving On Public Roads.................................................................109 Operating With A Full Bucket............................................................110 Operating With An Empty Bucket..........................................................110 Filling And Emptying The Bucket (Foot Pedals)...........................................111 Leveling The Ground Using Float (Foot Pedals)...........................................112 Digging And Filling A Hole (Foot Pedals)................................................113 Filling And Emptying The Bucket (ACS - Handles, SJC - ‘H’ Pattern)......................114 Leveling The Ground Using Float (ACS - Handles, SJC - ‘H’ Pattern)......................115 Digging And Filling A Hole (ACS - Handles, SJC - ‘H’ Pattern)...........................116 Filling And Emptying The Bucket (SJC - ‘ISO’ Pattern)...................................117 Leveling The Ground Using Float (SJC - ‘ISO’ Pattern)...................................118 Digging And Filling A Hole (SJC - ‘ISO’ Pattern)........................................119 TOWING THE LOADER...........................................................................120 Procedure...............................................................................120 LIFTING THE LOADER..........................................................................120 Single-Point Lift.......................................................................120 Four-Point Lift.........................................................................121 TRANSPORTING THE LOADER ON A TRAILER........................................................122 Loading And Unloading...................................................................122 Fastening...............................................................................122 PREVENTIVE MAINTENANCE..........................................................................123 MAINTENANCE SAFETY..........................................................................127 SERVICE SCHEDULE............................................................................128 Maintenance Intervals...................................................................128 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™).....................................................130 Inspecting The BICS™ (Engine STOPPED - Key ON)..........................................130 Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED - Key ON)....130 Inspecting The Seat Bar Sensor (Engine RUNNING).........................................130 Inspecting The Traction Lock And Parking Brake (Engine RUNNING).........................130 Inspecting The Lift Arm Bypass Control..................................................130 Inspecting Deactivation Of Lift And Tilt Functions (ACS And SJC)........................130 SEAT BAR RESTRAINT SYSTEM...................................................................131 Description.............................................................................131 Inspection And Maintenance..............................................................131 SEAT BELT...................................................................................132 Inspection And Maintenance..............................................................132 LIFT ARM SUPPORT DEVICE.....................................................................133 Description.............................................................................133 Installing..............................................................................133 Removing................................................................................134 BACK-UP ALARM SYSTEM........................................................................135 Description.............................................................................135 Inspection..............................................................................135 Adjusting Switch Position...............................................................136 OPERATOR CAB................................................................................137 Description.............................................................................137 Raising.................................................................................137 Lowering................................................................................138 Cab Door Sensor.........................................................................139 REAR DOOR (TAILGATE)........................................................................140 Opening And Closing.....................................................................140 Adjusting Latch.........................................................................140 REAR GRILLE.................................................................................141 Removing................................................................................141 Installing..............................................................................141 HEATING, VENTILATION, AND AIR CONDITIONING (HVAC) SYSTEM....................................142 Filters.................................................................................142 Air Conditioning Evaporator / Heater Coil...............................................143 Air Conditioning Condenser..............................................................144 Air Conditioning Lubrication............................................................144 Troubleshooting.........................................................................144 ENGINE AIR CLEANER..........................................................................145 Replacing Filter Elements...............................................................145 FUEL SYSTEM.................................................................................147 Fuel Specifications.....................................................................147 Biodiesel Blend Fuel....................................................................147 Filling The Fuel Tank...................................................................148 Fuel Filter.............................................................................149 Removing Air From The Fuel System.......................................................150 ENGINE LUBRICATION SYSTEM...................................................................151 Checking And Adding Engine Oil..........................................................151 Engine Oil Chart........................................................................151 Removing And Replacing Oil And Filter...................................................152 Removing And Replacing Crankcase Ventilation Filter.....................................154 ENGINE COOLING SYSTEM.......................................................................155 Maintenance Platform....................................................................155 Cleaning................................................................................155 Checking And Adding Coolant.............................................................157 Removing And Replacing Coolant..........................................................158 ELECTRICAL SYSTEM...........................................................................159 Description.............................................................................159 Fuse And Relay Location / Identification................................................159 Battery Maintenance.....................................................................162 Using A Booster Battery (Jump Starting).................................................163 Removing And Installing Battery.........................................................164 HYDRAULIC / HYDROSTATIC SYSTEM..............................................................165 Checking And Adding Fluid...............................................................165 Hydraulic / Hydrostatic Fluid Chart.....................................................165 Removing And Replacing Hydraulic Fluid..................................................166 Removing And Replacing Hydraulic / Hydrostatic Filter...................................168 Removing And Replacing Hydraulic Charge Filter..........................................169 Replacing Reservoir Breather Cap........................................................171 DIESEL PARTICULATE FILTER (DPF) SYSTEM......................................................172 Description.............................................................................172 Remote Parked Regeneration..............................................................172 Service Regeneration....................................................................174 DPF Cleaning............................................................................174 TRACK TENSION...............................................................................175 Description.............................................................................175 Checking (Solid-Mounted Undercarriage)..................................................176 Adjusting (Solid-Mounted Undercarriage).................................................177 Checking (Roller Suspension Undercarriage)..............................................178 Adjusting (Roller Suspension Undercarriage).............................................179 HYDROSTATIC DRIVE MOTOR.....................................................................180 Removing And Replacing Oil..............................................................180 TRACK SPROCKET MAINTENANCE..................................................................180 Tightening Procedure....................................................................180 ALTERNATOR BELT.............................................................................181 Belt Adjustment.........................................................................181 Belt Replacement........................................................................181 AIR CONDITIONING BELT.......................................................................182 Belt Adjustment.........................................................................182 Belt Replacement........................................................................182 DRIVE BELT..................................................................................183 Belt Adjustment.........................................................................183 Stop Adjustment.........................................................................183 Belt Replacement........................................................................184 LUBRICATING THE LOADER......................................................................186 Lubrication Locations...................................................................186 TRACK ROLLER AND IDLER LUBRICATION..........................................................189 Procedure...............................................................................189 PIVOT PINS..................................................................................189 Inspection And Maintenance..............................................................189 BOB-TACH (HAND LEVER).......................................................................190 Inspection And Maintenance..............................................................190 BOB-TACH (POWER)............................................................................191 Inspection And Maintenance..............................................................191 LOADER STORAGE AND RETURN TO SERVICE........................................................192 Storage.................................................................................192 Return To Service.......................................................................192 SYSTEM SETUP AND ANALYSIS.......................................................................193 DIAGNOSTIC SERVICE CODES....................................................................195 Viewing Service Codes...................................................................195 Service Codes List......................................................................196 CONTROL PANEL SETUP.........................................................................203 Right Panel Setup (Deluxe Instrumentation Panel)........................................203 PASSWORD SETUP (KEYLESS START PANEL)........................................................207 Password Description....................................................................207 Changing The Owner Password.............................................................207 Password Lockout Feature................................................................207 PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL)...............................................208 Password Description....................................................................208 Changing The Owner Password.............................................................208 Changing The User Passwords.............................................................209 Password Lockout Feature................................................................209 MAINTENANCE CLOCK...........................................................................210 Description.............................................................................210 Setup...................................................................................210 Reset...................................................................................210 MACHINE SIGN TRANSLATIONS.......................................................................211 MACHINE SIGN TRANSLATIONS...................................................................213 Service Schedule (7242070)..............................................................213 Warning (7167993).......................................................................216 Warning (7169291).......................................................................216 Danger (7167989)........................................................................216 Danger (7167990)........................................................................216 Danger (7167988)........................................................................217 Warning (7168114).......................................................................217 Warning (7167994).......................................................................218 Warning (7168140).......................................................................219 Warning (7168142).......................................................................219 Warning (7168138).......................................................................220 Warning (7167996).......................................................................221 Warning (6737189).......................................................................221 Warning (7184346).......................................................................222 Danger (7170355)........................................................................222 Lift Arm Support Device (7251858).......................................................223 Warning (7168024).......................................................................224 Warning (7142141).......................................................................225 Warning (7168019).......................................................................226 SPECIFICATIONS..................................................................................227 (T750) LOADER SPECIFICATIONS................................................................229 Machine Dimensions......................................................................229 Performance.............................................................................230 Engine..................................................................................230 Drive System............................................................................231 Controls................................................................................231 Hydraulic System........................................................................232 Electrical System.......................................................................233 Capacities..............................................................................233 Tracks..................................................................................234 Ground Pressure.........................................................................234 WARRANTY........................................................................................235 WARRANTY....................................................................................237 ALPHABETICAL INDEX..............................................................................239
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PLEASE NOTE:
- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us at [email protected]
S.V
