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Bobcat T76 Compact Track Loader Operation & Maintenance Manual SN B4ZZ11001 & Above – PDF DOWNLOAD
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Bobcat T76 Compact Track Loader Operation & Maintenance Manual SN B4ZZ11001 & Above – PDF DOWNLOAD
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Description
Bobcat T76 Compact Track Loader Operation & Maintenance Manual SN B4ZZ11001 & Above – PDF DOWNLOAD
FILE DETAILS:
Bobcat T76 Compact Track Loader Operation & Maintenance Manual SN B4ZZ11001 & Above – PDF DOWNLOAD
Language : English
Pages : 238
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Bobcat T76 Compact Track Loader Operation & Maintenance Manual SN B4ZZ11001 & Above – PDF DOWNLOAD
INTRODUCTION:
- This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat machine.
- Read and understand this Operation & Maintenance Manual before operating your Bobcat machine. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your machine.
SAFETY INSTRUCTIONS:
Before Operation:
- Carefully follow the operating and maintenance instructions in this manual.
- The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
- The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
- The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.
The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:
• The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
• The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
• Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
• An Operator’s Handbook is fastened to the operator cab of the loader. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
The dealer and owner / operator review the recommended uses of the product when delivered. If the owner / operator will be using the machine for a different application(s) he or she must ask the dealer for recommendations on the new use.
TABLE OF CONTENTS:
Bobcat T76 Compact Track Loader Operation & Maintenance Manual SN B4ZZ11001 & Above – PDF DOWNLOAD
OPERATOR SAFETY WARNINGS......................................................... 2 CONTENTS ........................................................................ 5 FOREWORD ........................................................................ 13 DECLARATION OF CONFORMITY ................................................... 13 HYDROFLUOROCARBON DECLARATION ............................................... 14 INTRODUCTION ................................................................ 15 Bobcat Company Is ISO 9001 Certified .................................... 15 MANUFACTURING LOCATIONS ..................................................... 15 North America ........................................................... 15 Czech Republic .......................................................... 15 REGULAR MAINTENANCE ITEMS ................................................... 16 FLUIDS, LUBRICANTS, AND FUEL ................................................ 17 SERIAL NUMBER LOCATIONS ..................................................... 17 Machine Serial Number Location .......................................... 18 Engine Serial Number Location ........................................... 18 DELIVERY REPORT ............................................................. 18 LOADER IDENTIFICATION ....................................................... 19 Front View .............................................................. 19 Rear View ............................................................... 19 FEATURES, ACCESSORIES, AND ATTACHMENTS ...................................... 20 Standard Items .......................................................... 20 Options And Accessories ................................................. 20 Buckets Available ....................................................... 21 Attachments ............................................................. 21 High-Flow Attachments ................................................... 21 Clear Side Enclosed Cab Option .......................................... 22 Inspecting And Maintaining Clear Side Enclosed Cab Option ............... 22 Special Applications Kit ................................................ 22 Inspecting And Maintaining Special Applications Kit ..................... 22 Forestry Door And Window Kit ............................................ 23 Inspecting And Maintaining Forestry Door And Window Kit ................. 23 Forestry Door Emergency Exit ........................................ 23 SAFETY AND TRAINING RESOURCES ................................................... 24 SAFETY INSTRUCTIONS ......................................................... 24 Before Operation ........................................................ 24 Safe Operation Is The Operator’s Responsibility ......................... 24 Safe Operation Needs A Qualified Operator ............................... 24 A Qualified Operator Must Do The Following .............................. 24 Silica Dust Exposure .................................................... 25 FIRE PREVENTION ............................................................. 25 Maintenance ............................................................. 25 Operation ............................................................... 25 Electrical .............................................................. 25 Hydraulic System ........................................................ 25 Fuelling ................................................................ 26 Starting ................................................................ 26 Exhaust System .......................................................... 26 Welding And Grinding .................................................... 26 Fire Extinguishers ...................................................... 26 PUBLICATIONS AND TRAINING RESOURCES ......................................... 27 PICTORIAL ONLY SAFETY SIGNS ................................................. 27 MACHINE SIGNS (DECALS) ...................................................... 28 OPERATING INSTRUCTIONS .......................................................... 44 INTENDED USE ................................................................ 44 INSTRUMENT PANEL OVERVIEW ................................................... 45 STANDARD DISPLAY ............................................................ 46 TOUCH DISPLAY ............................................................... 48 LEFT CONTROL PANEL .......................................................... 50 RIGHT CONTROL PANEL ......................................................... 50 JOG SHUTTLE ................................................................. 51 Jog Shuttle (Standard Display) .......................................... 51 Jog Shuttle (Touch Display) ............................................. 51 HEATING, VENTILATION, AND AIR CONDITIONING (HVAC) CONTROLS .................. 52 TOUCH DISPLAY RADIO INPUT PORTS ............................................. 52 KEYED IGNITION .............................................................. 53 RADIO ....................................................................... 53 Radio Identification .................................................... 53 Adjusting Radio Settings ................................................ 54 Operating Radio Timer ................................................... 54 Operating The Radio Clock ............................................... 55 REAR VIEW CAMERA SYSTEM ..................................................... 55 Rear View Camera System Description ..................................... 55 Touch Display Only .................................................. 56 Maintaining Rear View Camera System ..................................... 56 Adjusting Rear View Camera System ....................................... 56 CONTROL IDENTIFICATION ...................................................... 58 Selectable Joystick Controls (SJC) Identification ....................... 58 OPERATOR CAB ................................................................ 59 Operator Cab Description ................................................ 59 Operating Loader Lights ................................................. 59 Loader Light Operation Without Road Option .......................... 59 Loader Light Operation With Road Option ............................. 59 Operating Front Wiper And Washer ........................................ 59 Operating Front Door .................................................... 60 Filling Front Washer Tank ............................................... 60 Operating Side Windows .................................................. 60 BOBCAT INTERLOCK CONTROL SYSTEM (BICS) ...................................... 61 Bobcat Interlock Control System (BICS) Description ...................... 61 Operating Bobcat Interlock Control System (BICS) ........................ 61 SEAT BAR RESTRAINT SYSTEM ................................................... 62 Seat Bar Restraint System Description ................................... 62 Operating Seat Bar Restraint System ..................................... 62 DIESEL PARTICULATE FILTER (DPF) SYSTEM ...................................... 63 DPF Description ......................................................... 63 DPF Regeneration Status Icons ........................................... 63 DPF Regeneration Tables ................................................. 64 Automatic Regeneration Operation ........................................ 65 Forced Regeneration Operation ........................................... 66 Forced Parked Regeneration Operation .................................... 67 Inhibit Mode Operation .................................................. 68 PARKING BRAKE ............................................................... 69 Operating Parking Brake ................................................. 69 Operating Hydraulic Controls With Parking Brake Engaged ................. 69 ENGINE SPEED CONTROL ........................................................ 70 Operating Engine Speed Control (Hand) ................................... 70 Operating Engine Speed Control (Foot) ................................... 70 Decel Pedal ......................................................... 71 AUTO IDLE ................................................................... 71 Auto Idle Description ................................................... 71 Operating Auto Idle ..................................................... 71 LIFT ARM BYPASS CONTROL ..................................................... 72 Operating Lift Arm Bypass Control ....................................... 72 EMERGENCY EXITS ............................................................. 73 Emergency Exit Locations ................................................ 73 Making An Emergency Exit Through Rear Window With Rubber Cord ........... 73 Making An Emergency Exit Through Rear Window With Latches ............... 73 Removing Rear Window With Latches From Outside Loader ................... 73 Removing Rear Window With Rubber Cord From Outside Loader ............... 73 Making An Emergency Exit Through Front Door ............................. 74 Front Door Reassembly ................................................... 74 BACK-UP ALARM SYSTEM ........................................................ 75 Back-Up Alarm Description ............................................... 75 Operating Back-Up Alarm ................................................. 75 DRIVING AND STEERING THE LOADER ............................................. 76 Operating SJC In ‘ISO’ Control Pattern .................................. 76 Operating SJC In ‘H’ Control Pattern .................................... 77 STOPPING THE LOADER ......................................................... 78 Stopping Loader Using Joysticks ......................................... 78 TWO-SPEED CONTROL ........................................................... 78 Two-Speed Control Description ........................................... 78 Operating Two-Speed ..................................................... 79 SPEED MANAGEMENT ............................................................ 79 Speed Management Description ............................................ 79 Operating Speed Management .............................................. 79 Changing Speed Management Default Setting ............................... 80 DRIVE RESPONSE .............................................................. 81 Drive Response Description .............................................. 81 Adjusting Drive Response ................................................ 81 STEERING DRIFT COMPENSATION ................................................. 82 Steering Drift Compensation Description ................................. 82 Adjusting Steering Drift Compensation ................................... 82 LIFT AND TILT COMPENSATION .................................................. 84 Lift And Tilt Compensation Description .................................. 84 Adjusting Lift And Tilt Compensation .................................... 84 HYDRAULIC CONTROLS .......................................................... 86 Hydraulic Controls Description .......................................... 86 Operating SJC Hydraulic Controls In ‘ISO’ Control Pattern ............... 86 Lift Arm Operation — (Right Joystick) ............................... 86 Lift Arm Float Position — (Right Joystick) .......................... 86 Tilt Operation (Right Joystick) ..................................... 87 Operating SJC Hydraulic Controls In ‘H’ Control Pattern ................. 87 Lift Arm Operation — (Left Joystick) ................................ 87 Lift Arm Float Position — (Left And Right Joysticks) ................ 87 Tilt Operation (Right Joystick) ..................................... 87 Operating Dual Direction Bucket Positioning ............................. 87 Operating Automatic Ride Control ........................................ 88 Operating Reversing Fan ................................................. 88 Automatic ........................................................... 88 Manual .............................................................. 89 Operating Front Auxiliary Hydraulics .................................... 89 Loaders Without High-Flow Hydraulics ................................ 89 Loaders With High-Flow Hydraulics ................................... 89 Operating Front Auxiliary Hydraulics In Continuous Flow Mode ............ 89 Operating Front Auxiliary Hydraulics In Reverse Continuous Flow Mode .... 90 Operating Rear Auxiliary Hydraulics ..................................... 91 Loaders Without High-Flow Hydraulics ................................ 91 Loaders With High-Flow Hydraulics ................................... 91 Operating High-Flow Auxiliary Hydraulics ................................ 91 Attachments That Automatically Enable High-Flow Hydraulics .......... 92 Attachments That Automatically Disable High-Flow Hydraulics ......... 92 Connecting And Disconnecting Standard Auxiliary Hydraulic Couplers ...... 92 To Connect .......................................................... 92 To Disconnect ....................................................... 93 Troubleshooting Auxiliary Hydraulic Couplers ............................ 93 Leaking Couplers .................................................... 93 Couplers Stuck In Open Position ..................................... 93 Difficult To Connect And Disconnect Couplers ........................ 93 Relieving Auxiliary Hydraulic Pressure (Front Auxiliary Couplers) ....... 93 Relieving Auxiliary Hydraulic Pressure (Rear Auxiliary Couplers) ........ 93 ATTACHMENT CONTROL DEVICE (ACD) ............................................. 94 Attachment Control Device (ACD) Description ............................. 94 DAILY INSPECTION ............................................................ 95 Daily Inspection And Maintenance List ................................... 95 PRE-STARTING PROCEDURE ...................................................... 97 Entering The Machine .................................................... 97 Operation & Maintenance Manual And Operator’s Handbook Locations ........ 97 Adjusting Seat .......................................................... 97 Adjusting Suspension Seat ............................................... 98 Adjusting Heated Cloth Air Ride Suspension Seat ......................... 98 Adjusting Retractable Seat Belt ......................................... 98 Adjusting 3-Point Restraint Seat Belt ................................... 99 Lowering Seat Bar ....................................................... 99 Adjusting Joystick Position ............................................. 99 STARTING THE ENGINE .........................................................100 Quick Start Description .................................................100 Starting Engine .........................................................100 Warming The Hydraulic / Hydrostatic System ..............................102 Cold Temperature Starting Tips ..........................................102 Cold Temperature Engine Speed Control Description .......................102 Cold Temperature Hydrostatic Drive Description ..........................103 MONITORING THE DISPLAY ......................................................103 Monitoring Standard Display During Operation ............................103 Monitoring Touch Display During Operation ...............................104 Derate And Shutdown Conditions ..........................................104 STOPPING THE ENGINE AND LEAVING THE MACHINE .................................105 Stopping The Engine And Leaving The Machine Procedure ...................105 COUNTERWEIGHTS ..............................................................106 Counterweight Description ...............................................106 Effect Of Counterweight Use On The Loader And Loader Operation ..........106 When To Consider Using Counterweights ...................................106 When To Consider Removing Counterweights ................................106 Accessories That Affect Machine Weight ..................................106 ATTACHMENTS .................................................................106 Choosing The Correct Bucket .............................................106 Pallet Fork Information .................................................107 Inspecting Pallet Fork ..................................................107 INSTALLING AND REMOVING ATTACHMENTS (HAND LEVER BOB-TACH SYSTEM) ............108 Installing Attachments ..................................................108 Removing Attachments ....................................................110 INSTALLING AND REMOVING ATTACHMENTS (POWER BOB-TACH SYSTEM) .................111 Installing Attachments ..................................................111 Removing Attachments ....................................................113 TRACK UNDERCARRIAGE SYSTEM ..................................................114 Track Loader Introduction ...............................................114 Compact Track Loader Operating And Maintenance Tips .....................114 OPERATING PROCEDURE .........................................................116 Inspect The Work Area ...................................................116 Basic Operating Instructions ............................................116 Operating Near An Edge Or Water .....................................116 Driving On Public Roads .................................................116 Operating On Slopes With A Full Bucket ..................................117 Operating On Slopes With An Empty Bucket ................................117 TOWING THE MACHINE ..........................................................118 Towing Procedure ........................................................118 LIFTING THE MACHINE .........................................................118 Single-Point Lift Description ...........................................118 Four-Point Lift Description .............................................118 TRANSPORTING THE MACHINE ....................................................119 Loading And Unloading Machine ...........................................119 Fastening Machine To Transport Vehicle ..................................120 PREVENTIVE MAINTENANCE ..........................................................121 MAINTENANCE SAFETY WARNINGS .................................................121 MAINTENANCE SAFETY WARNINGS .................................................122 SERVICE SCHEDULE ............................................................123 Maintenance Intervals ...................................................123 Every 10 Hours (Before Starting The Loader) .............................124 First 100 Hours .........................................................124 Every 100 Hours .........................................................124 Every 500 Hours Or Every 12 Months ......................................125 Every 1000 Hours Or Every 12 Months .....................................125 Every 1500 Hours or Every 24 Months .....................................125 Inspection Checkbook ....................................................125 BOBCAT INTERLOCK CONTROL SYSTEM (BICS) ......................................126 Inspecting The Bobcat Interlock Control System (BICS) ...................126 Inspecting The Lift Arm Bypass Control ..................................127 SEAT BAR RESTRAINT SYSTEM ...................................................128 Seat Bar Restraint System Control Description ...........................128 Inspecting Seat Bar Restraint System ....................................128 Maintaining Seat Bar Restraint System ...................................129 SEAT BELT ...................................................................130 Inspecting And Maintaining The Seat Belt ................................130 LIFT ARM SUPPORT ............................................................131 Lift Arm Support Description ............................................131 Installing Lift Arm Support .............................................131 Removing Lift Arm Support ...............................................132 BACK-UP ALARM SYSTEM ........................................................133 Inspecting Back-Up Alarm System .........................................133 OPERATOR CAB ................................................................134 Inspecting Operator Cab .................................................134 Level I .............................................................134 Level II ............................................................134 Cab Door Sensor Description .............................................134 Raising Operator Cab ....................................................135 Lowering Operator Cab ...................................................135 REAR DOOR (TAILGATE) ........................................................137 Opening And Closing Rear Door ...........................................137 Using Rear Door Stop ....................................................137 Adjusting Rear Door Latch ...............................................137 REAR GRILLE .................................................................138 Raising Rear Grille .....................................................138 Removing And Installing Rear Grille .................................138 Lowering Rear Grille ....................................................138 HEATING, VENTILATION, AND AIR CONDITIONING (HVAC) ...........................139 Cleaning HVAC Filters ...................................................139 Fresh Air Filters ...................................................139 Recirculation Filter ................................................139 Cleaning Air Conditioning Evaporator And Heater Coil ....................139 Cleaning Air Conditioning Condenser .....................................141 Lubricating Air Conditioning System .....................................141 Troubleshooting HVAC System .............................................141 ENGINE AIR CLEANER ..........................................................141 Replacing Engine Air Filter Element (Outer) .............................141 Replacing Engine Air Filter Element (Inner) .............................142 FUEL SYSTEM .................................................................143 Fuel Specifications .....................................................143 U.S. Standard (ASTM D975) ...........................................143 E.U. Standard (EN590) ...............................................143 Biodiesel Blend Fuel ....................................................143 Filling The Fuel Tank ...................................................144 Removing Water From Main Fuel Filter ....................................145 Replacing Fuel Pre-Filter ...............................................145 Replacing Main Fuel Filter ..............................................146 Replacing Fuel Tank Vent Filter .........................................147 ENGINE LUBRICATION SYSTEM ...................................................148 Checking And Adding Engine Oil ..........................................148 Engine Oil Chart ........................................................149 Replacing Engine Oil And Filter .........................................149 ENGINE COOLING SYSTEM .......................................................151 Cleaning Engine Cooling System ..........................................151 Checking And Adding Coolant .............................................152 Replacing Coolant .......................................................153 ELECTRICAL SYSTEM ...........................................................155 Electrical System Description ...........................................155 Fuse And Relay Identification ...........................................155 Master Fuse Panel ...................................................155 Operator Cab Fuse Panel .............................................155 Mainframe Fuse Panel ................................................158 Battery Maintenance .....................................................160 Maintaining Battery Charge Level ........................................160 Battery Maintainers .................................................160 Battery Service During Machine Storage ..................................160 Testing The Battery .....................................................161 Battery Charging ........................................................161 Using A Booster Battery (Jump Starting) .................................161 Replacing Battery .......................................................162 HYDRAULIC SYSTEM ............................................................163 Checking And Adding Hydraulic Fluid .....................................163 Hydraulic Fluid Chart ...................................................164 Replacing Hydraulic Fluid ...............................................164 Replacing Main Hydraulic Filter .........................................167 Replacing Hydraulic Case Drain Filter ...................................169 Replacing Hydraulic Charge Filter .......................................169 Replacing Hydraulic Reservoir Vent Filter ...............................170 DIESEL PARTICULATE FILTER (DPF) SYSTEM ......................................171 DPF Service Description .................................................171 DPF Service Regeneration ................................................171 DPF Cleaning ............................................................171 TRACK TENSION ...............................................................172 Checking Track Tension ..................................................172 Increasing Track Tension ................................................173 Decreasing Track Tension ................................................174 HYDROSTATIC DRIVE MOTOR .....................................................175 Replacing Brake Cavity Fluid ............................................175 TRACK SPROCKET MAINTENANCE ..................................................176 Checking Track Sprocket Torque ..........................................176 BELTS .......................................................................176 Adjusting Belt (Machines Without Air Conditioning) ......................176 Replacing Belt (Machines Without Air Conditioning) ......................176 Adjusting Belt (Machines With Air Conditioning) .........................177 Replacing Belt (Machines With Air Conditioning) .........................177 AUTOMATIC RIDE CONTROL ACCUMULATOR ..........................................178 Checking Automatic Ride Control Accumulator Charge ......................178 PIVOT PINS ..................................................................179 Checking Pivot Pin Torque ...............................................179 MACHINE LUBRICATION .........................................................180 Lubricating Grease Fittings .............................................180 BOB-TACH (HAND LEVER) .......................................................181 Inspecting And Maintaining Hand-Lever Bob-Tach ..........................181 BOB-TACH (POWER) ............................................................182 Inspecting And Maintaining Power Bob-Tach ...............................182 MACHINE STORAGE AND RETURN TO SERVICE .......................................183 Machine Extended Storage Procedure ......................................183 Machine Return To Service Procedure .....................................183 SYSTEM SETUP AND ANALYSIS .......................................................185 NAVIGATION (STANDARD DISPLAY) ...............................................185 Navigation Bar ..........................................................185 Viewing Active Shortcuts ................................................185 VITALS (STANDARD DISPLAY) ...................................................186 Vital Detail And Machine Performance ....................................186 SERVICE (STANDARD DISPLAY) ..................................................187 Record A Service ........................................................187 View Service Codes ......................................................187 SETTINGS (STANDARD DISPLAY) .................................................188 Display Settings ........................................................188 Machine Settings ........................................................189 Security Settings .......................................................190 Security Settings (Manage Operators) ....................................190 Language Settings .......................................................191 Units ...................................................................192 Software ................................................................192 GAUGES (TOUCH DISPLAY) ......................................................193 Vital Detail And Machine Performance ....................................193 Notification Drawer .....................................................194 CAMERA (TOUCH DISPLAY) ......................................................195 Camera Settings .........................................................195 PHONE (TOUCH DISPLAY) .......................................................196 AUDIO (TOUCH DISPLAY) .......................................................196 SERVICE (TOUCH DISPLAY) .....................................................197 Record A Service ........................................................197 View Service Schedule ...................................................198 View Service Record .....................................................198 View Service Codes ......................................................199 ATTACHMENTS (TOUCH DISPLAY) .................................................201 Attachment Information ..................................................201 SETTINGS (TOUCH DISPLAY) ....................................................202 Favorites ...............................................................202 Display Settings ........................................................203 Machine Settings ........................................................204 Security Settings .......................................................205 Security Settings (Manage Operators) ....................................206 Add Operator ........................................................206 Edit Operator .......................................................207 Operator Statistics .....................................................208 Job Clocks ..............................................................208 Adding And Removing Job Clocks ..........................................209 Add Job Clock .......................................................209 Remove Job Clock ....................................................210 Language Settings .......................................................210 Units ...................................................................211 Camera Settings .........................................................211 Bluetooth Settings ......................................................211 Audio Settings ..........................................................211 Dealer ..................................................................211 Software ................................................................212 DIAGNOSTIC SERVICE CODES ....................................................213 Service Codes List ......................................................213 SPECIFICATIONS ..................................................................227 MACHINE DIMENSIONS ..........................................................227 LOADER SPECIFICATIONS .......................................................229 Performance Specifications ..............................................229 Engine Specifications ...................................................229 Drive System Specifications .............................................230 Control Specifications ..................................................230 Hydraulic System Specifications .........................................230 Hydraulic Cylinder Specifications .......................................231 Electrical System Specifications ........................................231 Fluid Capacities ........................................................231 Tracks ..................................................................231 Ground Pressure .........................................................232 Environmental ...........................................................232 Temperature Range .......................................................232 WARRANTY ........................................................................233 BOBCAT® LOADERS WARRANTY ....................................................233 ALPHABETICAL INDEX...............................................................234
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