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Bobcat T76 Compact Track Loader Service Manual SN B4CE11001 & Above – PDF DOWNLOAD

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Bobcat T76 Compact Track Loader Service Manual SN B4CE11001 & Above – PDF DOWNLOAD

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Description

Bobcat T76 Compact Track Loader Service Manual SN B4CE11001 & Above – PDF DOWNLOAD

FILE DETAILS:

Bobcat T76 Compact Track Loader Service Manual SN B4CE11001 & Above – PDF DOWNLOAD

Language : English
Pages : 884
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Bobcat T76 Compact Track Loader Service Manual SN B4CE11001 & Above – PDF DOWNLOAD

FOREWORD:

This manual is for the Bobcat loader mechanic. It provides necessary servicing and adjustment procedures for the Bobcat loader and its component parts and systems. Refer to the Operation & Maintenance Manual for operating instructions, starting procedure, daily checks, etc.

A general inspection of the following items must be made after the loader has had service or repair:

1. Check that the ROPS / FOPS (Including side screens) is in good condition and is not modified.
2. Check that ROPS mounting hardware is tightened and is Bobcat approved.
3. The seat belt must be correctly installed, functional and in good condition.
4. The seat bar must be correctly adjusted, clean and lubricated.
5. Check lift arm support device, replace if damaged.
6. Machine signs (decals) must be legible and in the correct location.
7. Steering levers, hand controls and foot pedals must return to neutral (as applicable).
8. Check for correct function of the work lights.
9. The parking brake must function correctly.
10. Enclosure door latches must open and close freely.
11. Bob-Tach® attachment mounting system wedges and linkages must function correctly and be in good condition.
12. Safety treads must be in good condition.
13. Check for correct function of indicator lamps.
14. Check all machine fluid levels.
15. Inspect for fuel, oil or hydraulic fluid leaks.
SAFETY INSTRUCTIONS:
The following publications provide information on the safe use and maintenance of the Bobcat machine and attachments:
• The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine is in safe operating condition.
• The Operation & Maintenance Manual delivered with the machine or attachment contains operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
• Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
• An Operator’s Handbook fastened to the operator cab. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
• The AEM Safety Manual delivered with the machine gives general safety information.
• The Service Manual and Parts Manual are available from your dealer for use by mechanics to do shoptype service and repair work.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Bobcat T76 Compact Track Loader Service Manual SN B4CE11001 & Above – PDF DOWNLOAD

MAINTENANCE SAFETY 3
CONTENTS 5
FOREWORD 7
FOREWORD 9
SAFETY INSTRUCTIONS 11
FIRE PREVENTION 13
Maintenance 13
Operation 13
Electrical 13
Hydraulic System 13
Fueling 13
Starting 13
Spark Arrester Exhaust System 13
Welding And Grinding 14
Fire Extinguishers 14
SERIAL NUMBER LOCATIONS 15
Machine Serial Number Location 15
Engine Serial Number Location 15
DELIVERY REPORT 16
LOADER IDENTIFICATION 17
SAFETY & MAINTENANCE 19
LIFTING AND BLOCKING THE LOADER 23
Procedure 23
LIFT ARM SUPPORT DEVICE 25
Lift Arm Support Device Description 25
Installing Lift Arm Support Device 25
Removing Lift Arm Support Device 27
OPERATOR CAB 29
Inspecting Operator Cab 29
Cab Door Sensor Description 29
Raising Operator Cab 30
Lowering Operator Cab 31
Special Applications Kit 33
Inspecting And Maintaining Special Applications Kit 33
Forestry Door And Window Kit 34
Inspecting And Maintaining Forestry Door And Window Kit 34
TRANSPORTING THE LOADER ON A TRAILER 35
Loading And Unloading Machine 35
Fastening Machine To Transport Vehicle 36
TOWING THE LOADER 37
Procedure 37
REMOTE START TOOL (SERVICE TOOL) KIT – 7217666 39
Description 39
Remote Start Tool (Service Tool) – 7022042 40
Loader Service Tool Harness – 6689747 41
Computer Service Tool Harness – 6689746 42
Remote Start Procedure 43
SERVICE SCHEDULE 47
Maintenance Intervals 47
Service Schedule Symbols 50
ENGINE AIR CLEANER 51
Replacing Engine Air Filter Element (Outer) 51
Replacing Engine Air Filter Element (Inner) 52
ENGINE COOLING SYSTEM 53
Cleaning Engine Cooling System 53
Checking And Adding Coolant 55
Replacing Coolant 56
FUEL SYSTEM 59
Fuel Specifications 59
Biodiesel Blend Fuel 59
Filling The Fuel Tank 60
Removing Water From Main Fuel Filter 61
Replacing Fuel Pre-Filter 62
Replacing Main Fuel Filter 63
Replacing Fuel Tank Vent Filter 65
ENGINE LUBRICATION SYSTEM 67
Checking And Adding Engine Oil 67
Engine Oil Chart 67
Replacing Engine Oil And Filter 68
HYDRAULIC SYSTEM 71
Checking And Adding Hydraulic Fluid 71
Hydraulic Fluid Chart 72
Replacing Hydraulic Fluid 73
Replacing Main Hydraulic Filter 77
Replacing Hydraulic Case Drain Filter 79
Replacing Hydraulic Charge Filter 80
Replacing Hydraulic Reservoir Vent Filter 82
BOB-TACH (HAND LEVER) 83
Inspecting And Maintaining Hand Lever Bob-Tach 83
BOB-TACH (POWER) 85
Inspecting And Maintaining Power Bob-Tach 85
LUBRICATING THE LOADER 87
Lubricating Grease Fittings 87
PIVOT PINS 89
Checking Pivot Pin Torque 89
LOADER STORAGE AND RETURN TO SERVICE 91
Loader Extended Storage Procedure 91
Loader Return To Service Procedure 91
STOPPING THE ENGINE AND LEAVING THE MACHINE 93
EMERGENCY EXITS 95
Removing Rear Window With Latches 95
Removing Rear Window With Rubber Cord 95
Removing Rear Window With Latches From Outside Loader 96
Removing Rear Window With Rubber Cord From Outside Loader 97
Removing Front Door 97
Front Door Reassembly 98
SEAT BELT 99
Inspection And Maintenance 99
HYDRAULIC SYSTEM 101
HYDRAULIC / HYDROSTATIC SCHEMATICS 105
HYDRAULIC SYSTEM INFORMATION 109
Glossary Of Hydraulic Symbols 109
Troubleshooting 113
CYLINDER (LIFT) 115
Testing 115
Removal And Installation 116
Parts Identification 120
Disassembly 121
Assembly 124
CYLINDER (TILT) 129
Testing 129
Removal And Installation 130
Base End Pivot Pin Removal And Installation 132
Parts Identification 133
Disassembly 134
Assembly 137
CYLINDER (BOB-TACH) 141
Testing 141
Removal And Installation 142
Parts Identification 143
Disassembly 144
Assembly 145
MAIN RELIEF VALVE 149
Description 149
Testing 150
Main Relief Valve Adjustment 152
Main Relief Valve Removal And Installation 153
HYDRAULIC CONTROL VALVE 155
Description 155
Removal And Installation 155
Actuator Removal And Installation 160
Identification Chart 163
Lift Load Check Valve Removal And Installation 164
Anti-Cavitation Valve Removal And Installation (Lift, Rod End) 166
Port Relief / Anti-Cavitation Valve Removal And Installation (Lift, Base End) 166
Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Base End) 167
Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Rod End) 167
Port Relief Valve Removal And Installation 168
Plug Removal And Installation 170
End Cap Block Removal And Installation 171
Lift Spool Removal And Installation 171
Lift Spool Disassembly And Assembly 173
Tilt Spool Removal And Installation 174
Tilt Spool Disassembly And Assembly 175
Auxiliary Spool Removal And Installation 176
Auxiliary Solenoid Removal And Installation 177
Solenoid Removal And Installation 178
Lock Valve Removal And Installation 179
Lift Arm Bypass Orifice Removal And Installation 181
Main Relief Valve Removal And Installation 181
Check Valve Removal And Installation 182
LIFT ARM BYPASS CONTROL VALVE 183
Description 183
Testing 183
Removal And Installation 184
Bracket Removal And Installation 185
Disassembly And Assembly 185
HYDRAULIC PUMP 187
Description 187
Pump Test At Quick Couplers 187
Direct Pump Test (Standard Section) 188
Direct Pump Test (Charge Section) 190
Removal And Installation 192
Hydraulic Pump Startup 195
Parts Identification 196
Disassembly And Assembly 197
HYDRAULIC PUMP (HIGH FLOW) 199
Description 199
Direct Pump Test (Standard Section) 201
Direct Pump Test (Charge Section) 202
Direct Pump Test (High Flow Section) 204
High Flow Relief Valve Adjustment 206
High Flow Relief Valve Removal And Installation 207
Solenoid Removal And Installation 208
Removal And Installation 209
Hydraulic Pump Startup 212
Parts Identification 213
Disassembly And Assembly 214
HYDRAULIC FILTERS 215
Description 215
Housing Removal And Installation 215
HYDRAULIC FLUID RESERVOIR 217
Description 217
Removal And Installation 218
OIL COOLER 221
Description 221
Removal And Installation 221
BUCKET POSITION SENSORS 223
Description 223
Removal And Installation 223
REAR AUXILIARY DIVERTER VALVE 225
Description 225
BOB-TACH (POWER) BLOCK 227
Description 227
Testing Relief Valve 228
Removal And Installation 230
Disassembly And Assembly 232
FRONT AUXILIARY HYDRAULIC COUPLER BLOCK 237
Description 237
Removal And Installation 238
Disassembly And Assembly 238
AUTOMATIC RIDE CONTROL 241
Description 241
Removal And Installation 242
Checking The Pressure In The Accumulator 244
Adding Nitrogen To The Accumulator 246
HYDROSTATIC SYSTEM 249
HYDROSTATIC SYSTEM INFORMATION 251
Description 251
Troubleshooting 251
HYDROSTATIC DRIVE MOTOR 253
Description 253
Removing And Replacing Fluid 254
Removal And Installation 255
Parts Identification 258
Disassembly And Assembly 259
CHARGE PRESSURE 269
Description 269
Testing 269
Sender Removal And Installation 270
HYDROSTATIC PUMP 273
Description 273
Port Locations And Gauge Installation 274
Removal And Installation 275
Hydrostatic Pump Startup 278
Parts Identification 279
High Pressure Relief And Bypass Valve 282
Charge Pressure Relief Valve 283
Disassembly And Assembly 284
Mechanical Neutral Adjustment 296
Hydraulic Controller Neutral Adjustment 298
TWO-SPEED / BRAKE VALVE 301
Description 301
Valve Block Removal And Installation 302
Valve Block Disassembly And Assembly 304
DRAIN MANIFOLD 307
Description 307
Drain Manifold Housing Removal And Installation 307
DRIVE SYSTEM 309
BRAKE 311
Description 311
Block Removal And Installation 311
Block Disassembly And Assembly 313
BRAKE (TWO-SPEED) 315
Description 315
TRACK UNDERCARRIAGE COMPONENTS (SOLID-MOUNTED) 317
Description 317
Checking Tension 318
Adjusting Tension 319
Track Removal And Installation 320
Idler (Front) Removal And Installation 323
Track Tensioner Removal And Installation 324
Track Tensioner Disassembly And Assembly 325
Idler (Rear) Removal And Installation 327
Roller Removal And Installation 327
Sprocket Removal And Installation 328
Track Frame Removal And Installation 329
TRACK UNDERCARRIAGE COMPONENTS (TORSION SUSPENSION) 331
Description 331
Checking Tension 333
Adjusting Tension 334
Track Removal And Installation 335
Idler (Front) Removal And Installation 338
Track Tensioner Removal And Installation 339
Track Tensioner Disassembly And Assembly 340
Idler (Rear) Removal And Installation 342
Roller Removal And Installation 342
Sprocket Removal And Installation 343
Track Frame Removal And Installation 344
TRACK MAINTENANCE 349
Track Damage Identification 349
MAINFRAME 361
SEAT BAR 365
Description 365
Removal And Installation 366
Disassembly And Assembly 367
Compression Spring Disassembly And Assembly 368
OPERATOR CAB 369
Gas Spring Removal And Installation 369
Gas Spring Bracket Disassembly And Assembly 370
Removal And Installation 371
OPERATOR SEAT 373
Removal And Installation 373
Seat Belt Removal And Installation (Two Point) 373
Seat Belt Removal And Installation (Three Point) 374
OPERATOR SEAT (SUSPENSION) 377
Removal And Installation 377
Slide Rail Removal And Installation 377
Seat Belt Removal And Installation 378
Lower Cushion Removal 378
Lower Cushion Installation 379
Back Cushion Removal And Installation 379
Shock Removal And Installation 380
3-Point Seat Belt Removal And Installation 380
BOB-TACH (HAND LEVER) 383
Description 383
Removal And Installation 383
Lever And Wedge Disassembly And Assembly 385
Pivot Pin Bushing And Seal Removal And Installation 387
BOB-TACH (POWER) 389
Description 389
Removal And Installation 389
Lever And Wedge Disassembly And Assembly 392
Pivot Pin Bushing And Seal Removal And Installation 393
LIFT ARMS 395
Driver Link Removal And Installation 395
Follower Link Removal And Installation 398
Lift Arm Removal And Installation 399
REAR GRILLE 403
Raising Rear Grille 403
Lowering Rear Grille 404
Shield Removal And Installation 404
REAR DOOR (TAILGATE) 405
Removal And Installation 405
Striker Removal And Installation 406
Striker Disassembly And Assembly 406
Striker (Adjusting) 407
Latch Removal And Installation 407
FUEL TANK 409
Removal And Installation 409
Fuel Level Sender Removal And Installation 411
Fuel Tank Vent Removal And Installation 412
FOOTREST 413
Footrest Removal And Installation (Right Side) 413
Footrest Removal And Installation (Left Side) 413
CONTROL HANDLE (SJC) 415
Description 415
Joystick Testing 415
Joystick Removal And Installation 416
ACCESS PANELS (LOWER) 419
Removal And Installation (Left Side) 419
Removal And Installation (Right Side) 421
ACCESS PANELS (UPPER) 423
Removal And Installation (Center Panel) 423
Removal And Installation (Left Side) 424
Removal And Installation (Right Side) 425
WINDOW (REAR) 427
Removing Rear Window With Latches 427
Removing Rear Window With Rubber Cord 427
Removing Rear Window With Latches From Outside Loader 428
Disassembly And Assembly (Latches) 429
Removal (Rubber Cord) 430
Installation (Rubber Cord) 431
WINDOW (TOP) 433
Removal And Installation 433
WINDOW (SIDE) 435
Removal And Installation 435
CAB DOOR 437
Description 437
Removal And Installation 437
Disassembly And Assembly 438
Aligning 440
Adjusting 440
Checking Operation 441
ARMREST 443
Description 443
Removal And Installation 443
Disassembly And Assembly 445
HEADLINER 447
Removal And Installation 447
ELECTRICAL SYSTEM 451
ELECTRICAL SCHEMATICS 457
ELECTRICAL SYSTEM 481
Glossary Of Electrical Symbols 481
Electrical System Description 484
Fuse And Relay Identification 485
Solenoid Testing 489
BATTERY 491
Removing And Installing Battery 491
Battery Maintenance 492
Maintaining Battery Charge Level 492
Battery Service During Machine Storage 492
Testing Battery 493
Charging Battery 493
Using A Booster Battery (Jump Starting) 494
ALTERNATOR 495
Adjusting Belt (Machines Without Air Conditioning) 495
Replacing Belt (Machines Without Air Conditioning) 495
Adjusting Belt (Machines With Air Conditioning) 496
Replacing Belt (Machines With Air Conditioning) 496
Charging System Inspection 497
Alternator Voltage Testing 498
Low Voltage Testing 499
High Voltage Testing 499
Removal And Installation (Machines Without Air Conditioning) 500
Removal And Installation (Machines With Air Conditioning) 501
Parts Identification 502
STARTER 503
Testing 503
Removal And Installation 503
Parts Identification 504
INSTRUMENT PANEL IDENTIFICATION 505
Instrument Panel Overview 505
Standard Display 506
Touch Display 508
Left Control Panel 510
Right Control Panel 510
Jog Shuttle (Standard Display) 511
Jog Shuttle (Touch Display) 511
Heating, Ventilation, And Air Conditioning (HVAC) Controls 512
Touch Display Radio Input Ports 512
Keyed Ignition Kit 513
Radio Identification 514
Left Switch Panel Removal And Installation 516
Right Switch Panel Removal And Installation 517
LIGHTS 519
Front Removal And Installation 519
Rear Removal And Installation 519
Cab Light Removal And Installation 520
Side Light Removal And Installation 520
BOBCAT HUB CONTROLLER 521
Description 521
Connector Identification 522
Removal And Installation 525
BOBCAT MID CONTROLLER 529
Description 529
Removal And Installation 530
BOBCAT CONTROLLER (SJC) (DRIVE) 531
Description 531
Removal And Installation 532
ENGINE CONTROL UNIT (ECU) 533
Description 533
Cleaning 534
Removal And Installation 535
DIAGNOSTIC SERVICE CODES 537
Service Codes List 537
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 543
Inspecting The Bobcat Interlock Control System (BICS™) 543
Inspecting The Lift Arm Bypass Control 545
SEAT BAR SENSOR 547
Description 547
Troubleshooting 547
Testing 548
Removal And Installation 549
Bobcat Interlock Control System (BICS™) Circuit Test 552
TRACTION LOCK 555
Description 555
Troubleshooting 556
Operating Parking Brake 557
Operating Hydraulic Controls With Parking Brake Engaged 557
ELECTRICAL / HYDRAULIC CONTROLS (SJC) 559
Identification Chart 559
Description 560
Identification Chart ACD Group 0 561
Identification Chart ACD Group 1 562
Identification Chart ACD Group 2 563
Identification Chart ACD Group 3 564
SERVICE PC (LAPTOP COMPUTER) 565
Connecting Remote Start Tool (Service Tool) 565
CALIBRATION 567
Description 567
Actuator Testing 567
Lift And Tilt Calibration (SJC) 570
Adjusting Lift And Tilt Compensation 570
Hydrostatic Pump Calibration (SJC) 573
STEERING DRIFT COMPENSATION 579
Steering Drift Compensation Description 579
Adjusting Steering Drift Compensation 580
NAVIGATION (STANDARD DISPLAY) 583
Navigation Bar 583
Viewing Active Shortcuts 583
VITALS (STANDARD DISPLAY) 585
Vital Detail And Machine Performance 585
SERVICE (STANDARD DISPLAY) 587
Record A Service 587
SETTINGS (STANDARD DISPLAY) 589
Display Settings 589
Machine Settings 590
Language Settings 591
Units 592
Software 593
GAUGES (TOUCH DISPLAY) 595
Vital Detail And Machine Performance 595
Notification Drawer 596
CAMERA (TOUCH DISPLAY) 597
Camera Settings 597
PHONE (TOUCH DISPLAY) 599
AUDIO (TOUCH DISPLAY) 601
SERVICE (TOUCH DISPLAY) 603
Record A Service 603
View Service Schedule 604
View Service Record 605
View Service Codes 606
ATTACHMENTS (TOUCH DISPLAY) 607
Attachment Information 607
SETTINGS (TOUCH DISPLAY) 609
Favorites 609
Display Settings 611
Machine Settings 612
Security Settings 613
Security Settings (Manage Operators) 614
Operator Statistics 618
Job Clocks 619
Language Settings 621
Units 622
Camera Settings 622
Bluetooth® Settings 622
Audio Settings 622
Dealer 623
Software 624
PASSWORD SETUP 625
Security Settings 625
Security Settings (Manage Operators) 626
MAINTENANCE CLOCK 627
Record A Service 627
View Service Codes 628
BACK-UP ALARM SYSTEM 629
Inspecting Back-up Alarm System 629
Troubleshooting (Joystick) 630
Alarm Removal And Installation 631
FRONT HORN 633
Removal And Installation 633
Troubleshooting 634
ENGINE SPEED CONTROL (HAND) 635
Description 635
Removal And Installation 636
ENGINE SPEED CONTROL (FOOT) 637
Description 637
Removal And Installation 637
Disassembly And Assembly 638
CAMSHAFT AND CRANKSHAFT POSITION SENSOR 641
Removal And Installation 641
MACHINE IQ 643
Description 643
Removal And Installation 643
Procedure 644
ENGINE SERVICE 645
ENGINE INFORMATION 649
Description 649
Specifications 650
Sensor Location 652
Torque Values 659
Troubleshooting 661
Engine Removal And Installation 663
Engine Mount Replacement 669
Compression – Testing 671
Injector Signal – Testing 673
Injector Signal – Testing (In-Line) 675
Oil Pressure Testing (At Turbocharger Oil Inlet) 677
DIESEL OXIDATION CATALYST (DOC) 679
Removal And Installation 679
AIR CLEANER 681
Housing Removal And Installation 681
ENGINE COOLING SYSTEM 683
Radiator / Oil Cooler Removal And Installation 683
Hydraulic Fan Description 687
Reversible Hydraulic Fan Description 687
Hydraulic Fan Motor Assembly Removal And Installation 688
Hydraulic Fan Motor Removal And Installation 691
Hydraulic Fan Motor Disassembly And Assembly 693
Water Pump Removal And Installation 702
Thermostat Housing Removal And Installation 703
Testing The Thermostat 704
LUBRICATION SYSTEM 705
Description 705
Oil Pan Removal And Installation 706
Oil Pump Removal And Installation 707
Oil Pump Relief Valve Description 708
Oil Pump Relief Valve Removal And Installation 708
Oil Cooler Removal And Installation 708
Oil Filter Head Removal And Installation 709
Oil Cooler Bypass Description 711
Oil Cooler Bypass Removal And Installation 711
FUEL SYSTEM 713
Description 713
Fuel Filter Housing Removal And Installation 714
Fuel Lift Pump Removal And Installation 716
Fuel Lift Pump Filter Removal And Installation 717
Transfer Pump / High Pressure Pump Removal And Installation 717
Fuel Temperature Sensor Removal And Installation 719
Fuel Recirculation Valve (FRV) Removal And Installation 720
Fuel Pressure Relief Valve Removal And Installation 720
Fuel Rail Assembly Removal And Installation 721
Fuel Injector Removal And Installation 722
Injector Coding 725
CYLINDER HEAD 727
Glow Plugs Testing 727
Glow Plug Removal And Installation 728
Valve Clearance Adjustment 729
Cylinder Head Removal And Installation 731
Cylinder Head Disassembly And Assembly 734
Cylinder Head Inspection 735
Cylinder Head Top Clearance 736
Valve Step Height 737
Valve Stem Height 737
Valve Guide 738
Valve 738
Valve Spring 739
Rocker Arm Shaft Disassembly And Assembly 740
Rocker Arm Shaft Inspection 741
Push Rod Inspection 741
CRANKSHAFT AND PISTONS 743
Piston And Connecting Rod Removal And Installation 743
Piston And Connecting Rod Inspection 744
Crankshaft Removal And Installation 746
Cylinder Block Inspection 749
Crankshaft Inspection 751
Connecting Rod Inspection 751
Engine Component Class 752
CAMSHAFT 755
Removal And Installation 755
Inspecting 756
GEARCASE 759
Gearcase Cover Removal And Installation 759
Gear Backlash 760
Gear Timing 761
Idle Gear Removal And Installation 762
Idle Gear Inspection 762
TURBOCHARGER 763
Description 763
Removal And Installation 763
Inspection 765
FLYWHEEL AND HOUSING 767
Flywheel Removal And Installation 767
Ring Gear Removal And Installation 768
Housing Removal And Installation 769
EXHAUST GAS RECIRCULATION (EGR) SYSTEM 771
Description 771
Removal And Installation 772
EXHAUST MANIFOLD 775
Removal And Installation 775
HEATING, VENTILATION AND AIR CONDITIONING (HVAC) 777
AIR CONDITIONING SYSTEM FLOW 779
Description 779
Chart 780
Components 781
Safety Equipment 784
REGULAR MAINTENANCE 785
Cleaning HVAC Filters 785
Cleaning Air Conditioning Evaporator And Heater Coil 786
Cleaning Air Conditioning Condenser 787
Lubricating Air Conditioning System 787
Troubleshooting HVAC System 787
Adjusting Belt 788
Replacing Belt 788
Air Conditioning Service Chart 789
TROUBLESHOOTING 791
Blower Motor Does Not Operate 791
Blower Motor Operates Normally, But Air Flow Is Insufficient 791
Insufficient Cooling Although Air Flow And Compressor Operation Are Normal 791
The Compressor Does Not Operate At All, Or Operates Improperly 791
Gauge Pressure Related Troubleshooting 792
Troubleshooting Tree 794
Temperature / Pressure Chart 798
Poor A/C Performance 800
HVAC Repair And Leaks 801
Electrical System 802
Engine Coolant Bypassing The Heater Valve 808
Heater Valve Not Opening Or Closing 809
SYSTEM CHARGING AND RECLAMATION 811
Refrigerant Identification 811
Reclamation And Charging With Recovery / Charging Unit 812
COMPRESSOR 815
Removal And Installation 815
Oil 816
Oil Check 817
CONDENSER 819
Removal And Installation 819
RECEIVER / DRIER 821
Receiver / Drier Removal And Installation 821
EVAPORATOR / HEATER UNIT 823
Removal And Installation 823
THERMOSTAT 825
Description 825
Removal And Installation 826
EXPANSION VALVE 829
Removal And Installation 829
EVAPORATOR COIL 833
Removal And Installation 833
HEATER COIL 837
Removal And Installation 837
BLOWER FAN 839
Removal And Installation 839
Disassembly And Assembly 840
HEATER VALVE 843
Removal And Installation 843
EVAPORATOR / HEATER COVER 845
Removing 845
Installing 846
SPECIFICATIONS 847
LOADER SPECIFICATIONS 849
Machine Dimensions 849
Performance Specifications 851
Engine Specifications 851
Drive System Specifications 852
Control Specifications 852
Hydraulic System Specifications 853
Hydraulic Cylinder Specifications 853
Electrical System Specifications 854
Fluid Capacities 854
Tracks 854
Ground Pressure 854
TECHINCAL SERVICE GUIDE SPECIFICATIONS 855
Engine 855
Engine Torques 855
Cooling System 855
Loader Torques 856
Hydraulic / Hydrostatic System 856
Fuel Consumption 856
TORQUE SPECIFICATIONS FOR BOLTS 857
Torque For General SAE Bolts 857
Torque For General Metric Bolts 858
HYDRAULIC CONNECTION SPECIFICATIONS 859
Straight Thread O-ring Fitting 859
Flare Fitting 860
Tubelines And Hoses 860
HYDRAULIC FLUID SPECIFICATIONS 861
Specifications 861
CONVERSIONS 863
Decimal And Millimeter Equivalent Chart 863
U S To Metric Conversion Chart 863
SERVICE TOOLS REQUIRED 865
Remote Start Tools 865
Hydraulic Tools 866
Mainframe And Drive Tools 869
Electrical Tools 872
Engine Tools 873
HVAC Tools 878
ALPHABETICAL INDEX 879

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PLEASE NOTE:

  • This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
  • This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
  • Require some other service manual or have any queries: please WRITE to us at [email protected]

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