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Bobcat T870 Compact Track Loader Operating Manual SN A3PG11001 & Above PDF
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Bobcat T870 Compact Track Loader Operation & Maintenance Manual SN A3PG11001 & Above – PDF DOWNLOAD
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Description
Bobcat T870 Compact Track Loader Operation & Maintenance Manual SN A3PG11001 & Above – PDF DOWNLOAD
FILE DETAILS:
Bobcat T870 Compact Track Loader Operation & Maintenance Manual SN A3PG11001 & Above – PDF DOWNLOAD
Language : English
Pages : 210
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Bobcat T870 Compact Track Loader Operation & Maintenance Manual SN A3PG11001 & Above – PDF DOWNLOAD
FOREWORD:
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation
and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE
MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer.
This manual may illustrate options and accessories not installed on your loader.
SAFETY INSTRUCTIONS:
Before Operation:
- Carefully follow the operating and maintenance instructions in this manual.
- The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.
- This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
- The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
- The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.
The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:
• The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
• The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
• Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
• An Operator’s Handbook is fastened to the operator cab of the loader. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
• The AEM Safety Manual delivered with the machine gives general safety information.
• The Skid-Steer Loader Operating Training Course is available through your Bobcat dealer. This course is intended to provide rules and practices of correct operation of the Bobcat loader. The course is available in English and Spanish versions.
• Service Safety Training Courses are available from your Bobcat dealer. They provide information for safe and correct service procedures.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Bobcat T870 Compact Track Loader Operation & Maintenance Manual SN A3PG11001 & Above – PDF DOWNLOAD
OPERATOR SAFETY WARNINGS........................................................................ 2 CONTENTS........................................................................................ 3 FOREWORD........................................................................................ 4 BOBCAT COMPANY IS IS0 9001 CERTIFIED........................................................ 5 REGULAR MAINTENANCE ITEMS................................................................... 5 SERIAL NUMBER LOCATIONS..................................................................... 6 Loader Serial Number.................................................................... 6 Engine Serial Number.................................................................... 6 DELIVERY REPORT............................................................................. 6 LOADER IDENTIFICATION....................................................................... 7 FEATURES, ACCESSORIES AND ATTACHMENTS....................................................... 8 Standard Items.......................................................................... 8 Options And Accessories................................................................. 8 Buckets Available....................................................................... 9 Attachments............................................................................. 9 High-Flow Attachments................................................................... 9 Special Applications Kit................................................................ 10 Special Applications Kit Inspection And Maintenance..................................... 10 Forestry Door And Window Kit............................................................ 11 Forestry Door And Window Kit Inspection And Maintenance................................. 11 SAFETY AND TRAINING RESOURCES................................................................... 12 SAFETY INSTRUCTIONS......................................................................... 13 Before Operation........................................................................ 13 Safe Operation Is The Operator’s Responsibility......................................... 14 Safe Operation Needs A Qualified Operator............................................... 14 Avoid Silica Dust....................................................................... 15 FIRE PREVENTION............................................................................. 15 Maintenance............................................................................. 15 Operation............................................................................... 15 Electrical.............................................................................. 15 Hydraulic System........................................................................ 16 Fueling................................................................................. 16 Starting................................................................................ 16 Spark Arrester Exhaust System........................................................... 16 Welding And Grinding.................................................................... 16 Fire Extinguishers...................................................................... 16 PUBLICATIONS AND TRAINING RESOURCES......................................................... 17 MACHINE SIGNS (DECALS)...................................................................... 18 Pictorial Only Safety Signs............................................................. 20 OPERATING INSTRUCTIONS.......................................................................... 22 INTENDED USE................................................................................ 26 INSTRUMENT PANEL IDENTIFICATION............................................................. 27 Overview................................................................................ 27 Left Panel (Earlier Models)............................................................. 28 Left Panel (Later Models)............................................................... 30 Display Screen.......................................................................... 32 Right Panel (Standard Key Panel)........................................................ 32 Right Panel (Keyless Start Panel)....................................................... 33 Right Panel (Deluxe Instrumentation Panel).............................................. 34 Left Switch Panel....................................................................... 36 Right Switch Panel...................................................................... 36 Left Side Lower Panel................................................................... 37 Right Side Lower Panel.................................................................. 37 Radio................................................................................... 38 CONTROL IDENTIFICATION...................................................................... 40 Standard Controls With Power Assist (SCPA).............................................. 41 Selectable Joystick Controls (SJC)...................................................... 42 OPERATOR CAB................................................................................ 43 Description............................................................................. 43 Side Windows............................................................................ 43 Door Operation.......................................................................... 43 Front Wiper............................................................................. 44 Cab Light............................................................................... 44 SEAT BAR RESTRAINT SYSTEM................................................................... 45 Operation............................................................................... 45 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)..................................................... 46 Operation............................................................................... 46 LIFT ARM BYPASS CONTROL..................................................................... 47 Operation............................................................................... 47 PARKING BRAKE............................................................................... 47 Operation............................................................................... 47 TRACTION LOCK OVERRIDE...................................................................... 48 Operation............................................................................... 48 ENGINE SPEED CONTROL........................................................................ 48 Operation............................................................................... 48 EMERGENCY EXIT.............................................................................. 49 Rear Window Identification.............................................................. 49 Rear Window Removal (Latches)........................................................... 49 Rear Window Removal (Rubber Cord)....................................................... 49 External Access (Rear Window With Latches).............................................. 50 External Access (Rear Window With Rubber Cord).......................................... 50 Front Door.............................................................................. 50 BACK-UP ALARM SYSTEM........................................................................ 52 Description............................................................................. 52 Operation............................................................................... 52 DRIVING AND STEERING THE LOADER............................................................. 53 Available Control Configurations........................................................ 53 Operation (SCPA)........................................................................ 53 Operation (SJC) In ‘ISO’ Control Pattern................................................ 54 Operation (SJC) In ‘H’ Control Pattern.................................................. 55 STOPPING THE LOADER......................................................................... 55 Using The Steering Handles Or Joysticks................................................. 55 TWO-SPEED CONTROL........................................................................... 56 Description............................................................................. 56 Operation............................................................................... 56 SPEED MANAGEMENT............................................................................ 57 Operation............................................................................... 57 Changing The Factory Default Setting.................................................... 58 DRIVE RESPONSE.............................................................................. 59 Description............................................................................. 59 Operation............................................................................... 59 STEERING DRIFT COMPENSATION................................................................. 61 Description............................................................................. 61 Operation............................................................................... 61 LIFT AND TILT COMPENSATION.................................................................. 63 Description............................................................................. 63 Operation............................................................................... 63 HYDRAULIC CONTROLS.......................................................................... 65 Description............................................................................. 65 Standard Controls With Power Assist (SCPA).............................................. 65 Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern............................. 66 Selectable Joystick Controls (SJC) In ‘H’ Control Pattern............................... 66 Hydraulic Bucket Positioning............................................................ 67 Automatic Ride Control.................................................................. 68 Reversing Fan........................................................................... 69 FRONT Auxiliary Hydraulics Operation.................................................... 70 FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW).................................. 71 FRONT Auxiliary Hydraulics Operation (REVERSE CONTINUOUS FLOW).......................... 71 REAR Auxiliary Hydraulics Operation..................................................... 72 High-Flow Hydraulics Operation.......................................................... 73 Quick Couplers.......................................................................... 73 Relieve Auxiliary Hydraulic Pressure (Loader And Attachment)............................ 74 ATTACHMENT CONTROL DEVICE (ACD)............................................................. 75 Description............................................................................. 75 DAILY INSPECTION............................................................................ 76 Daily Inspection And Maintenance........................................................ 76 PRE-STARTING PROCEDURE...................................................................... 78 Entering The Loader..................................................................... 78 Operation & Maintenance Manual And Operator’s Handbook Locations........................ 78 Seat Adjustment......................................................................... 79 Steering Handle / Joystick Position Adjustment.......................................... 80 Seat Belt Adjustment.................................................................... 80 Seat Bar................................................................................ 80 STARTING THE ENGINE......................................................................... 81 Standard Key Panel...................................................................... 81 Keyless Start Panel..................................................................... 83 Deluxe Instrumentation Panel............................................................ 85 Cold Temperature Starting............................................................... 87 Warming The Hydraulic / Hydrostatic System.............................................. 87 MONITORING THE DISPLAY PANELS............................................................... 88 Left Panel.............................................................................. 88 Warning And Shutdown.................................................................... 88 STOPPING THE ENGINE AND LEAVING THE LOADER.................................................. 89 Procedure............................................................................... 89 COUNTERWEIGHTS.............................................................................. 90 Description............................................................................. 90 Effect On The Loader And Loader Operation............................................... 90 When To Consider Using Counterweights................................................... 90 When To Consider Removing Counterweights................................................ 90 Accessories That Affect Machine Weight.................................................. 90 ATTACHMENTS................................................................................. 91 Choosing The Correct Bucket............................................................. 91 Pallet Fork............................................................................. 91 Installing And Removing The Attachment (Hand Lever Bob-Tach)............................ 92 Installing And Removing The Attachment (Power Bob-Tach)................................. 94 TRACK UNDERCARRIAGE SYSTEM.................................................................. 98 Introduction............................................................................ 98 Compact Track Loader Operating And Maintenance Tips..................................... 98 OPERATING PROCEDURE.........................................................................100 Inspect The Work Area...................................................................100 Basic Operating Instructions............................................................100 Driving On Public Roads.................................................................100 Operating With A Full Bucket............................................................101 Operating With An Empty Bucket..........................................................101 TOWING THE LOADER...........................................................................102 Procedure...............................................................................102 LIFTING THE LOADER..........................................................................102 Single-Point Lift.......................................................................102 Four-Point Lift.........................................................................103 TRANSPORTING THE LOADER ON A TRAILER........................................................104 Loading And Unloading...................................................................104 Fastening...............................................................................104 PREVENTIVE MAINTENANCE..........................................................................105 MAINTENANCE SAFETY..........................................................................108 SERVICE SCHEDULE............................................................................109 Chart...................................................................................109 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™).....................................................110 Inspecting The BICS™ (Engine STOPPED - Key ON)..........................................110 Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED - Key ON)....110 Inspecting The Seat Bar Sensor (Engine RUNNING).........................................110 Inspecting The Traction Lock And Parking Brake (Engine RUNNING).........................110 Inspecting The Lift Arm Bypass Control..................................................110 Inspecting Deactivation Of Lift And Tilt Functions (SJC)................................110 SEAT BAR RESTRAINT SYSTEM...................................................................111 Description.............................................................................111 Inspecting..............................................................................111 Maintaining.............................................................................111 SEAT BELT...................................................................................112 Inspection And Maintenance..............................................................112 LIFT ARM SUPPORT DEVICE.....................................................................113 Installing..............................................................................113 Removing................................................................................114 BACK-UP ALARM SYSTEM........................................................................115 Description.............................................................................115 Inspecting..............................................................................115 OPERATOR CAB................................................................................116 Description.............................................................................116 Raising.................................................................................116 Lowering................................................................................117 Cab Door Sensor.........................................................................118 REAR DOOR (TAILGATE)........................................................................119 Opening And Closing.....................................................................119 Adjusting...............................................................................119 REAR GRILLE.................................................................................120 Removing................................................................................120 Installing..............................................................................120 HEATING, VENTILATION AND AIR CONDITIONING (HVAC)............................................121 Cleaning And Maintenance................................................................121 Filters.................................................................................121 Evaporator / Heater Coil................................................................122 Condenser...............................................................................124 Air Conditioning Lubrication............................................................124 Troubleshooting.........................................................................124 AIR CLEANER SERVICE.........................................................................124 Replacing Filter Elements...............................................................124 FUEL SYSTEM.................................................................................126 Fuel Specifications.....................................................................126 Biodiesel Blend Fuel....................................................................126 Filling The Fuel Tank...................................................................127 Fuel Filter.............................................................................128 Removing Air From The Fuel System.......................................................128 ENGINE LUBRICATION SYSTEM...................................................................129 Checking And Adding Engine Oil..........................................................129 Engine Oil Chart........................................................................129 Removing And Replacing Oil And Filter...................................................130 ENGINE COOLING SYSTEM.......................................................................131 Maintenance Platform....................................................................131 Cooling System Identification...........................................................131 Cleaning (Earlier Models)...............................................................132 Cleaning (Later Models).................................................................134 Checking Level..........................................................................136 Removing And Replacing Coolant..........................................................136 ELECTRICAL SYSTEM...........................................................................137 Description.............................................................................137 Fuse And Relay Location / Identification................................................137 Battery Maintenance.....................................................................140 Using A Booster Battery (Jump Starting).................................................141 Removing And Installing Battery.........................................................142 HYDRAULIC / HYDROSTATIC SYSTEM..............................................................143 Checking And Adding Fluid...............................................................143 Hydraulic / Hydrostatic Fluid Chart.....................................................143 Removing And Replacing Hydraulic Fluid..................................................144 Hydraulic / Hydrostatic Filter Identification...........................................146 Removing And Replacing Hydraulic / Hydrostatic Filter (Earlier Models)..................147 Removing And Replacing Hydraulic / Hydrostatic Filter (Later Models)....................148 Removing And Replacing Hydraulic Charge Filter..........................................149 Breather Cap............................................................................151 SPARK ARRESTER MUFFLER......................................................................152 Cleaning Procedure......................................................................152 TRACK TENSION...............................................................................153 Description.............................................................................153 Checking................................................................................153 Adjusting (Earlier Models With Two Track Tension Fittings)..............................154 Adjusting (Later Models With One Track Tension Fitting).................................155 HYDROSTATIC DRIVE MOTOR.....................................................................156 Removing And Replacing Oil..............................................................156 TRACK SPROCKET MAINTENANCE..................................................................156 Tightening Procedure....................................................................156 ALTERNATOR BELT.............................................................................157 Belt Adjustment.........................................................................157 Belt Replacement........................................................................157 AIR CONDITIONING BELT.......................................................................158 Belt Adjustment.........................................................................158 Belt Replacement........................................................................158 DRIVE BELT..................................................................................159 Belt Adjustment.........................................................................159 Stop Adjustment.........................................................................159 Belt Replacement........................................................................160 AUTOMATIC RIDE CONTROL ACCUMULATOR..........................................................162 Checking Accumulator Charge.............................................................162 LUBRICATING THE LOADER......................................................................163 Lubrication Locations...................................................................163 TRACK ROLLER AND IDLER LUBRICATION..........................................................166 Procedure...............................................................................166 PIVOT PINS..................................................................................166 Inspection And Maintenance..............................................................166 BOB-TACH (HAND LEVER).......................................................................167 Inspection And Maintenance..............................................................167 BOB-TACH (POWER)............................................................................168 Inspection And Maintenance..............................................................168 LOADER STORAGE AND RETURN TO SERVICE........................................................169 Storage.................................................................................169 Return To Service.......................................................................169 SYSTEM SETUP AND ANALYSIS.......................................................................170 DIAGNOSTIC SERVICE CODES....................................................................171 Viewing Service Codes...................................................................171 Service Codes List......................................................................172 CONTROL PANEL SETUP.........................................................................178 Right Panel Setup (Deluxe Instrumentation Panel)........................................178 PASSWORD SETUP (KEYLESS START PANEL)........................................................181 Password Description....................................................................181 Changing The Owner Password.............................................................181 Password Lockout Feature................................................................181 PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL)...............................................182 Password Description....................................................................182 Changing The Owner Password.............................................................182 Changing The User Passwords.............................................................183 Password Lockout Feature................................................................183 MAINTENANCE CLOCK...........................................................................184 Description.............................................................................184 Setup...................................................................................184 Reset...................................................................................184 MACHINE SIGN TRANSLATIONS.......................................................................185 MACHINE SIGN TRANSLATIONS...................................................................186 Service Schedule (7242070)..............................................................186 Warning (7167993).......................................................................189 Warning (7169291).......................................................................189 Danger (7167989)........................................................................189 Danger (7167990)........................................................................189 Danger (7167988)........................................................................190 Warning (7168114).......................................................................190 Warning (7167994).......................................................................191 Warning (7167996).......................................................................192 Warning (7168142).......................................................................192 Warning (7184346).......................................................................193 Danger (7170355)........................................................................193 Lift Arm Support Device (7177071).......................................................194 Warning (7168024).......................................................................195 Warning (7142141).......................................................................196 Warning (7168019).......................................................................197 Warning (6737189).......................................................................198 SPECIFICATIONS..................................................................................199 (T870) LOADER SPECIFICATIONS................................................................200 Machine Dimensions......................................................................200 Performance.............................................................................201 Engine..................................................................................201 Drive System............................................................................201 Controls................................................................................202 Hydraulic System........................................................................202 Electrical System.......................................................................203 Capacities..............................................................................203 Tracks..................................................................................203 Ground Pressure.........................................................................203 WARRANTY........................................................................................204 WARRANTY....................................................................................205 ALPHABETICAL INDEX..............................................................................207
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- This is the SAME exact manual used by your dealers to fix your vehicle.
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