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Bobcat T870 Compact Track Loader Operation Maintenance Manual SN A3PG11001 PDF
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Bobcat T870 Compact Track Loader Operation & Maintenance Manual SN A3PG11001 & Above – PDF DOWNLOAD
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Description
Bobcat T870 Compact Track Loader Operation & Maintenance Manual SN A3PG11001 & Above – PDF DOWNLOAD
FILE DETAILS:
Bobcat T870 Compact Track Loader Operation & Maintenance Manual SN A3PG11001 & Above – PDF DOWNLOAD
Language : English
Pages : 198
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Bobcat T870 Compact Track Loader Operation & Maintenance Manual SN A3PG11001 & Above – PDF DOWNLOAD
FOREWORD:
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your loader.
SAFETY INSTRUCTIONS:
Before Operation:
- Carefully follow the operating and maintenance instructions in this manual.
- The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
- The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
- The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.
The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:
• The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
• The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
• Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
• An Operator’s Handbook is fastened to the operator cab of the loader. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
The dealer and owner / operator review the recommended uses of the product when delivered. If the owner / operator will be using the machine for a different application(s) he or she must ask the dealer for recommendations on the new use.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Bobcat T870 Compact Track Loader Operation & Maintenance Manual SN A3PG11001 & Above – PDF DOWNLOAD
OPERATOR SAFETY WARNINGS........................................................................ 2 CONTENTS........................................................................................ 3 FOREWORD........................................................................................ 4 BOBCAT COMPANY IS IS0 9001 CERTIFIED........................................................ 5 REGULAR MAINTENANCE ITEMS................................................................... 5 Fluids, Lubricants And Fuel............................................................. 6 SERIAL NUMBER LOCATIONS..................................................................... 7 Loader Serial Number.................................................................... 7 Engine Serial Number.................................................................... 7 DELIVERY REPORT............................................................................. 7 LOADER IDENTIFICATION....................................................................... 8 FEATURES, ACCESSORIES AND ATTACHMENTS....................................................... 9 Standard Items.......................................................................... 9 Options And Accessories................................................................. 9 Buckets Available....................................................................... 10 Attachments............................................................................. 10 High-Flow Attachments................................................................... 10 Special Applications Kit................................................................ 11 Special Applications Kit Inspection And Maintenance..................................... 11 Forestry Door And Window Kit............................................................ 12 Forestry Door And Window Kit Inspection And Maintenance................................. 12 SAFETY AND TRAINING RESOURCES................................................................... 13 SAFETY INSTRUCTIONS......................................................................... 14 Before Operation........................................................................ 14 Safe Operation Is The Operator’s Responsibility......................................... 15 Safe Operation Needs A Qualified Operator............................................... 15 Avoid Silica Dust....................................................................... 16 FIRE PREVENTION............................................................................. 16 Maintenance............................................................................. 16 Operation............................................................................... 16 Electrical.............................................................................. 16 Hydraulic System........................................................................ 17 Fueling................................................................................. 17 Starting................................................................................ 17 Spark Arrester Exhaust System........................................................... 17 Welding And Grinding.................................................................... 17 Fire Extinguishers...................................................................... 17 PUBLICATIONS AND TRAINING RESOURCES......................................................... 18 MACHINE SIGNS (DECALS)...................................................................... 19 Pictorial Only Safety Signs............................................................. 21 OPERATING INSTRUCTIONS.......................................................................... 23 INTENDED USE................................................................................ 27 INSTRUMENT PANEL IDENTIFICATION............................................................. 28 Overview................................................................................ 28 Left Panel (Earlier Models)............................................................. 29 Left Panel (Later Models)............................................................... 31 Display Screen.......................................................................... 33 Right Panel (Standard Key Panel)........................................................ 33 Right Panel (Keyless Start Panel)....................................................... 34 Right Panel (Deluxe Instrumentation Panel).............................................. 35 Left Switch Panel....................................................................... 37 Right Switch Panel...................................................................... 37 Left Side Lower Panel................................................................... 38 Right Side Lower Panel.................................................................. 38 Radio................................................................................... 39 CONTROL IDENTIFICATION...................................................................... 41 Standard Controls With Power Assist (SCPA).............................................. 42 Selectable Joystick Controls (SJC)...................................................... 43 OPERATOR CAB................................................................................ 44 Description............................................................................. 44 Side Windows............................................................................ 44 Door Operation.......................................................................... 44 Front Wiper............................................................................. 45 Cab Light............................................................................... 45 SEAT BAR RESTRAINT SYSTEM................................................................... 46 Operation............................................................................... 46 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)..................................................... 47 Operation............................................................................... 47 LIFT ARM BYPASS CONTROL..................................................................... 48 Operation............................................................................... 48 PARKING BRAKE............................................................................... 48 Operation............................................................................... 48 TRACTION LOCK OVERRIDE...................................................................... 49 Operation............................................................................... 49 ENGINE SPEED CONTROL........................................................................ 49 Operation............................................................................... 49 EMERGENCY EXIT.............................................................................. 50 Rear Window Identification.............................................................. 50 Rear Window Removal (Latches)........................................................... 50 Rear Window Removal (Rubber Cord)....................................................... 50 External Access (Rear Window With Latches).............................................. 51 External Access (Rear Window With Rubber Cord).......................................... 51 Front Door.............................................................................. 51 BACK-UP ALARM SYSTEM........................................................................ 53 Description............................................................................. 53 Operation............................................................................... 53 DRIVING AND STEERING THE LOADER............................................................. 54 Available Control Configurations........................................................ 54 Operation (SCPA)........................................................................ 54 Operation (SJC) In ‘ISO’ Control Pattern................................................ 55 Operation (SJC) In ‘H’ Control Pattern.................................................. 56 STOPPING THE LOADER......................................................................... 56 Using The Steering Handles Or Joysticks................................................. 56 TWO-SPEED CONTROL........................................................................... 57 Description............................................................................. 57 Operation............................................................................... 57 SPEED MANAGEMENT............................................................................ 58 Operation............................................................................... 58 Changing The Factory Default Setting.................................................... 59 DRIVE RESPONSE.............................................................................. 60 Description............................................................................. 60 Operation............................................................................... 60 STEERING DRIFT COMPENSATION................................................................. 62 Description............................................................................. 62 Operation............................................................................... 62 LIFT AND TILT COMPENSATION.................................................................. 64 Description............................................................................. 64 Operation............................................................................... 64 HYDRAULIC CONTROLS.......................................................................... 66 Description............................................................................. 66 Standard Controls With Power Assist (SCPA).............................................. 66 Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern............................. 67 Selectable Joystick Controls (SJC) In ‘H’ Control Pattern............................... 67 Hydraulic Bucket Positioning............................................................ 68 Automatic Ride Control.................................................................. 69 Reversing Fan........................................................................... 70 FRONT Auxiliary Hydraulics Operation.................................................... 71 FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW).................................. 72 FRONT Auxiliary Hydraulics Operation (REVERSE CONTINUOUS FLOW).......................... 72 REAR Auxiliary Hydraulics Operation..................................................... 73 High-Flow Hydraulics Operation.......................................................... 74 Quick Couplers.......................................................................... 74 Relieve Auxiliary Hydraulic Pressure (Loader And Attachment)............................ 75 ATTACHMENT CONTROL DEVICE (ACD)............................................................. 76 Description............................................................................. 76 DAILY INSPECTION............................................................................ 77 Daily Inspection And Maintenance........................................................ 77 PRE-STARTING PROCEDURE...................................................................... 79 Entering The Loader..................................................................... 79 Operation & Maintenance Manual And Operator’s Handbook Locations........................ 79 Seat Adjustment......................................................................... 80 Steering Handle / Joystick Position Adjustment.......................................... 81 Seat Belt Adjustment.................................................................... 81 Seat Bar................................................................................ 81 STARTING THE ENGINE......................................................................... 82 Standard Key Panel...................................................................... 82 Keyless Start Panel..................................................................... 84 Deluxe Instrumentation Panel............................................................ 86 Cold Temperature Starting............................................................... 88 Warming The Hydraulic / Hydrostatic System.............................................. 88 MONITORING THE DISPLAY PANELS............................................................... 89 Left Panel.............................................................................. 89 Warning And Shutdown.................................................................... 89 STOPPING THE ENGINE AND LEAVING THE LOADER.................................................. 90 Procedure............................................................................... 90 COUNTERWEIGHTS.............................................................................. 91 Description............................................................................. 91 Effect On The Loader And Loader Operation............................................... 91 When To Consider Using Counterweights................................................... 91 When To Consider Removing Counterweights................................................ 91 Accessories That Affect Machine Weight.................................................. 91 ATTACHMENTS................................................................................. 92 Choosing The Correct Bucket............................................................. 92 Pallet Fork............................................................................. 92 Installing And Removing The Attachment (Hand Lever Bob-Tach)............................ 93 Installing And Removing The Attachment (Power Bob-Tach)................................. 95 TRACK UNDERCARRIAGE SYSTEM.................................................................. 99 Introduction............................................................................ 99 Compact Track Loader Operating And Maintenance Tips..................................... 99 OPERATING PROCEDURE.........................................................................101 Inspect The Work Area...................................................................101 Basic Operating Instructions............................................................101 Driving On Public Roads.................................................................101 Operating With A Full Bucket............................................................102 Operating With An Empty Bucket..........................................................102 TOWING THE LOADER...........................................................................103 Procedure...............................................................................103 LIFTING THE LOADER..........................................................................103 Single-Point Lift.......................................................................103 Four-Point Lift.........................................................................104 TRANSPORTING THE LOADER ON A TRAILER........................................................105 Loading And Unloading...................................................................105 Fastening...............................................................................105 PREVENTIVE MAINTENANCE..........................................................................106 MAINTENANCE SAFETY..........................................................................109 SERVICE SCHEDULE............................................................................110 Chart...................................................................................110 Inspection Checkbook....................................................................111 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™).....................................................111 Inspecting The BICS™ (Engine STOPPED - Key ON)..........................................111 Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED - Key ON)....111 Inspecting The Seat Bar Sensor (Engine RUNNING).........................................112 Inspecting The Traction Lock And Parking Brake (Engine RUNNING).........................112 Inspecting The Lift Arm Bypass Control..................................................112 Inspecting Deactivation Of Lift And Tilt Functions (SJC)................................112 SEAT BAR RESTRAINT SYSTEM...................................................................113 Description.............................................................................113 Inspecting..............................................................................113 Maintaining.............................................................................113 SEAT BELT...................................................................................114 Inspection And Maintenance..............................................................114 LIFT ARM SUPPORT DEVICE.....................................................................115 Installing..............................................................................115 Removing................................................................................116 BACK-UP ALARM SYSTEM........................................................................117 Description.............................................................................117 Inspecting..............................................................................117 OPERATOR CAB................................................................................118 Description.............................................................................118 Raising.................................................................................118 Lowering................................................................................119 Cab Door Sensor.........................................................................120 REAR DOOR (TAILGATE)........................................................................121 Opening And Closing.....................................................................121 Adjusting...............................................................................121 REAR GRILLE.................................................................................122 Removing................................................................................122 Installing..............................................................................122 HEATING, VENTILATION AND AIR CONDITIONING (HVAC)............................................123 Cleaning And Maintenance................................................................123 Filters.................................................................................123 Evaporator / Heater Coil................................................................124 Condenser...............................................................................126 Air Conditioning Lubrication............................................................126 Troubleshooting.........................................................................126 AIR CLEANER SERVICE.........................................................................126 Replacing Filter Elements...............................................................126 FUEL SYSTEM.................................................................................128 Fuel Specifications.....................................................................128 Biodiesel Blend Fuel....................................................................128 Filling The Fuel Tank...................................................................129 Fuel Filter.............................................................................130 Removing Air From The Fuel System.......................................................130 ENGINE LUBRICATION SYSTEM...................................................................131 Checking And Adding Engine Oil..........................................................131 Engine Oil Chart........................................................................131 Removing And Replacing Oil And Filter...................................................132 ENGINE COOLING SYSTEM.......................................................................133 Maintenance Platform....................................................................133 Cooling System Identification...........................................................133 Cleaning (Earlier Models)...............................................................134 Cleaning (Later Models).................................................................136 Checking Level..........................................................................138 Removing And Replacing Coolant..........................................................138 ELECTRICAL SYSTEM...........................................................................139 Description.............................................................................139 Fuse And Relay Location / Identification................................................139 Battery Maintenance.....................................................................142 Using A Booster Battery (Jump Starting).................................................143 Removing And Installing Battery.........................................................144 HYDRAULIC / HYDROSTATIC SYSTEM..............................................................145 Checking And Adding Fluid...............................................................145 Hydraulic / Hydrostatic Fluid Chart.....................................................145 Removing And Replacing Hydraulic Fluid..................................................146 Hydraulic / Hydrostatic Filter Identification...........................................148 Removing And Replacing Hydraulic / Hydrostatic Filter (Earlier Models)..................149 Removing And Replacing Hydraulic / Hydrostatic Filter (Later Models)....................150 Removing And Replacing Hydraulic Charge Filter..........................................151 Breather Cap............................................................................153 SPARK ARRESTER MUFFLER......................................................................154 Cleaning Procedure......................................................................154 TRACK TENSION...............................................................................155 Description.............................................................................155 Checking................................................................................155 Adjusting (Earlier Models With Two Track Tension Fittings)..............................156 Adjusting (Later Models With One Track Tension Fitting).................................157 HYDROSTATIC DRIVE MOTOR.....................................................................158 Removing And Replacing Oil..............................................................158 TRACK SPROCKET MAINTENANCE..................................................................158 Tightening Procedure....................................................................158 ALTERNATOR BELT.............................................................................159 Belt Adjustment.........................................................................159 Belt Replacement........................................................................159 AIR CONDITIONING BELT.......................................................................160 Belt Adjustment.........................................................................160 Belt Replacement........................................................................160 DRIVE BELT..................................................................................161 Belt Adjustment.........................................................................161 Stop Adjustment.........................................................................161 Belt Replacement........................................................................162 AUTOMATIC RIDE CONTROL ACCUMULATOR..........................................................164 Checking Accumulator Charge.............................................................164 LUBRICATING THE LOADER......................................................................165 Lubrication Locations...................................................................165 TRACK ROLLER AND IDLER LUBRICATION..........................................................168 Procedure...............................................................................168 PIVOT PINS..................................................................................168 Inspection And Maintenance..............................................................168 BOB-TACH (HAND LEVER).......................................................................169 Inspection And Maintenance..............................................................169 BOB-TACH (POWER)............................................................................170 Inspection And Maintenance..............................................................170 LOADER STORAGE AND RETURN TO SERVICE........................................................171 Storage.................................................................................171 Return To Service.......................................................................171 SYSTEM SETUP AND ANALYSIS.......................................................................172 DIAGNOSTIC SERVICE CODES....................................................................173 Viewing Service Codes...................................................................173 Service Codes List......................................................................174 CONTROL PANEL SETUP.........................................................................180 Right Panel Setup (Deluxe Instrumentation Panel)........................................180 PASSWORD SETUP (KEYLESS START PANEL)........................................................183 Password Description....................................................................183 Changing The Owner Password.............................................................183 Password Lockout Feature................................................................183 PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL)...............................................184 Password Description....................................................................184 Changing The Owner Password.............................................................184 Changing The User Passwords.............................................................185 Password Lockout Feature................................................................185 MAINTENANCE CLOCK...........................................................................186 Description.............................................................................186 Setup...................................................................................186 Reset...................................................................................186 SPECIFICATIONS..................................................................................187 (T870) LOADER SPECIFICATIONS................................................................188 Machine Dimensions......................................................................188 Performance.............................................................................189 Engine..................................................................................189 Drive System............................................................................189 Controls................................................................................190 Hydraulic System........................................................................190 Electrical System.......................................................................191 Capacities..............................................................................191 Tracks..................................................................................191 Ground Pressure.........................................................................191 WARRANTY........................................................................................192 WARRANTY....................................................................................193 ALPHABETICAL INDEX..............................................................................195
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