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Bobcat T870 Compact Track Loader Operation & Maintenance Manual SN A3PG11001 & Above – PDF DOWNLOAD
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Bobcat T870 Compact Track Loader Operation & Maintenance Manual SN A3PG11001 & Above – PDF DOWNLOAD
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Description
Bobcat T870 Compact Track Loader Operation & Maintenance Manual SN A3PG11001 & Above – PDF DOWNLOAD
FILE DETAILS:
Bobcat T870 Compact Track Loader Operation & Maintenance Manual SN A3PG11001 & Above – PDF DOWNLOAD
Language : English
Pages : 192
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Bobcat T870 Compact Track Loader Operation & Maintenance Manual SN A3PG11001 & Above – PDF DOWNLOAD
FOREWORD:
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your loader.
SAFETY INSTRUCTIONS:
Before Operation:
- Carefully follow the operating and maintenance instructions in this manual.
- The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
- The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
- The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.
The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:
• The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
• The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
• Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
• An Operator’s Handbook is fastened to the operator cab of the loader. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
The dealer and owner / operator review the recommended uses of the product when delivered. If the owner / operator will be using the machine for a different application(s) he or she must ask the dealer for recommendations on the new use.
TABLE OF CONTENTS:
Bobcat T870 Compact Track Loader Operation & Maintenance Manual SN A3PG11001 & Above – PDF DOWNLOAD
OPERATOR SAFETY WARNINGS........................................................................ 2 CONTENTS........................................................................................ 3 FOREWORD........................................................................................ 4 BOBCAT COMPANY IS IS0 9001 CERTIFIED........................................................ 5 REGULAR MAINTENANCE ITEMS................................................................... 5 SERIAL NUMBER LOCATIONS..................................................................... 6 Loader Serial Number.................................................................... 6 Engine Serial Number.................................................................... 6 DELIVERY REPORT............................................................................. 6 LOADER IDENTIFICATION....................................................................... 7 FEATURES, ACCESSORIES AND ATTACHMENTS....................................................... 8 Standard Items.......................................................................... 8 Options And Accessories................................................................. 8 Buckets Available....................................................................... 9 Attachments............................................................................. 9 High-Flow Attachments................................................................... 9 Special Applications Kit................................................................ 10 Special Applications Kit Inspection And Maintenance..................................... 10 Forestry Door And Window Kit............................................................ 11 Forestry Door And Window Kit Inspection And Maintenance................................. 11 SAFETY AND TRAINING RESOURCES................................................................... 12 SAFETY INSTRUCTIONS......................................................................... 13 Before Operation........................................................................ 13 Safe Operation Is The Operator’s Responsibility......................................... 14 Safe Operation Needs A Qualified Operator............................................... 14 Avoid Silica Dust....................................................................... 15 FIRE PREVENTION............................................................................. 15 Maintenance............................................................................. 15 Operation............................................................................... 15 Electrical.............................................................................. 15 Hydraulic System........................................................................ 16 Fueling................................................................................. 16 Starting................................................................................ 16 Spark Arrester Exhaust System........................................................... 16 Welding And Grinding.................................................................... 16 Fire Extinguishers...................................................................... 16 PUBLICATIONS AND TRAINING RESOURCES......................................................... 17 MACHINE SIGNS (DECALS)...................................................................... 18 Pictorial Only Safety Signs............................................................. 20 OPERATING INSTRUCTIONS.......................................................................... 22 INTENDED USE................................................................................ 26 INSTRUMENT PANEL IDENTIFICATION............................................................. 27 Overview................................................................................ 27 Left Panel.............................................................................. 28 Display Screen.......................................................................... 30 Right Panel (Standard Key Panel)........................................................ 30 Right Panel (Keyless Start Panel)....................................................... 31 Right Panel (Deluxe Instrumentation Panel).............................................. 31 Left Switch Panel....................................................................... 33 Right Switch Panel...................................................................... 33 Left Side Lower Panel................................................................... 34 Right Side Lower Panel.................................................................. 34 Radio................................................................................... 35 CONTROL IDENTIFICATION...................................................................... 37 Standard Controls With Power Assist (SCPA).............................................. 38 Selectable Joystick Controls (SJC)...................................................... 39 OPERATOR CAB................................................................................ 40 Description............................................................................. 40 Side Windows............................................................................ 40 Door Operation.......................................................................... 40 Front Wiper............................................................................. 41 Cab Light............................................................................... 41 SEAT BAR RESTRAINT SYSTEM................................................................... 42 Operation............................................................................... 42 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)..................................................... 43 Operation............................................................................... 43 LIFT ARM BYPASS CONTROL..................................................................... 44 Operation............................................................................... 44 PARKING BRAKE............................................................................... 44 Operation............................................................................... 44 TRACTION LOCK OVERRIDE...................................................................... 45 Operation............................................................................... 45 ENGINE SPEED CONTROL........................................................................ 45 Operation............................................................................... 45 EMERGENCY EXIT.............................................................................. 46 Rear Window Identification.............................................................. 46 Rear Window Removal (Latches)........................................................... 46 Rear Window Removal (Rubber Cord)....................................................... 46 External Access (Rear Window With Latches).............................................. 47 External Access (Rear Window With Rubber Cord).......................................... 47 Front Door.............................................................................. 47 BACK-UP ALARM SYSTEM........................................................................ 49 Description............................................................................. 49 Operation............................................................................... 49 DRIVING AND STEERING THE LOADER............................................................. 50 Available Control Configurations........................................................ 50 Operation (SCPA)........................................................................ 50 Operation (SJC) In ‘ISO’ Control Pattern................................................ 51 Operation (SJC) In ‘H’ Control Pattern.................................................. 52 STOPPING THE LOADER......................................................................... 52 Using The Steering Handles Or Joysticks................................................. 52 TWO-SPEED CONTROL........................................................................... 53 Description............................................................................. 53 Operation............................................................................... 53 SPEED MANAGEMENT............................................................................ 54 Operation............................................................................... 54 Changing The Factory Default Setting.................................................... 55 DRIVE RESPONSE.............................................................................. 56 Description............................................................................. 56 Operation............................................................................... 56 STEERING DRIFT COMPENSATION................................................................. 58 Description............................................................................. 58 Operation............................................................................... 58 LIFT AND TILT COMPENSATION.................................................................. 60 Description............................................................................. 60 Operation............................................................................... 60 HYDRAULIC CONTROLS.......................................................................... 62 Description............................................................................. 62 Standard Controls With Power Assist (SCPA).............................................. 62 Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern............................. 63 Selectable Joystick Controls (SJC) In ‘H’ Control Pattern............................... 63 Hydraulic Bucket Positioning............................................................ 64 Automatic Ride Control.................................................................. 65 Reversing Fan........................................................................... 66 FRONT Auxiliary Hydraulics Operation.................................................... 67 FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW).................................. 68 FRONT Auxiliary Hydraulics Operation (REVERSE CONTINUOUS FLOW).......................... 68 REAR Auxiliary Hydraulics Operation..................................................... 69 High-Flow Hydraulics Operation.......................................................... 70 Quick Couplers.......................................................................... 70 Relieve Auxiliary Hydraulic Pressure (Loader And Attachment)............................ 71 ATTACHMENT CONTROL DEVICE (ACD)............................................................. 72 Description............................................................................. 72 DAILY INSPECTION............................................................................ 73 Daily Inspection And Maintenance........................................................ 73 PRE-STARTING PROCEDURE...................................................................... 75 Entering The Loader..................................................................... 75 Operation & Maintenance Manual And Operator’s Handbook Locations........................ 75 Seat Adjustment......................................................................... 76 Steering Handle / Joystick Position Adjustment.......................................... 77 Seat Belt Adjustment.................................................................... 77 Seat Bar................................................................................ 77 STARTING THE ENGINE......................................................................... 78 Standard Key Panel...................................................................... 78 Keyless Start Panel..................................................................... 80 Deluxe Instrumentation Panel............................................................ 82 Cold Temperature Starting............................................................... 84 Warming The Hydraulic / Hydrostatic System.............................................. 84 MONITORING THE DISPLAY PANELS............................................................... 85 Left Panel.............................................................................. 85 Warning And Shutdown.................................................................... 85 STOPPING THE ENGINE AND LEAVING THE LOADER.................................................. 86 Procedure............................................................................... 86 COUNTERWEIGHTS.............................................................................. 87 Description............................................................................. 87 Effect On The Loader And Loader Operation............................................... 87 When To Consider Using Counterweights................................................... 87 When To Consider Removing Counterweights................................................ 87 Accessories That Affect Machine Weight.................................................. 87 ATTACHMENTS................................................................................. 88 Choosing The Correct Bucket............................................................. 88 Pallet Fork............................................................................. 88 Installing And Removing The Attachment (Hand Lever Bob-Tach)............................ 89 Installing And Removing The Attachment (Power Bob-Tach)................................. 91 TRACK UNDERCARRIAGE SYSTEM.................................................................. 95 Introduction............................................................................ 95 Compact Track Loader Operating And Maintenance Tips..................................... 95 OPERATING PROCEDURE......................................................................... 97 Inspect The Work Area................................................................... 97 Basic Operating Instructions............................................................ 97 Driving On Public Roads................................................................. 97 Operating With A Full Bucket............................................................ 98 Operating With An Empty Bucket.......................................................... 98 TOWING THE LOADER........................................................................... 99 Procedure............................................................................... 99 LIFTING THE LOADER.......................................................................... 99 Single-Point Lift....................................................................... 99 Four-Point Lift.........................................................................100 TRANSPORTING THE LOADER ON A TRAILER........................................................101 Loading And Unloading...................................................................101 Fastening...............................................................................101 PREVENTIVE MAINTENANCE..........................................................................102 MAINTENANCE SAFETY..........................................................................105 SERVICE SCHEDULE............................................................................106 Chart...................................................................................106 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™).....................................................107 Inspecting The BICS™ (Engine STOPPED - Key ON)..........................................107 Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED - Key ON)....107 Inspecting The Seat Bar Sensor (Engine RUNNING).........................................107 Inspecting The Traction Lock And Parking Brake (Engine RUNNING).........................107 Inspecting The Lift Arm Bypass Control..................................................107 Inspecting Deactivation Of Lift And Tilt Functions (SJC)................................107 SEAT BAR RESTRAINT SYSTEM...................................................................108 Description.............................................................................108 Inspecting..............................................................................108 Maintaining.............................................................................108 SEAT BELT...................................................................................109 Inspection And Maintenance..............................................................109 LIFT ARM SUPPORT DEVICE.....................................................................110 Installing..............................................................................110 Removing................................................................................111 BACK-UP ALARM SYSTEM........................................................................112 Description.............................................................................112 Inspecting..............................................................................112 OPERATOR CAB................................................................................113 Description.............................................................................113 Raising.................................................................................113 Lowering................................................................................114 Cab Door Sensor.........................................................................115 REAR DOOR (TAILGATE)........................................................................116 Opening And Closing.....................................................................116 Adjusting...............................................................................116 REAR GRILLE.................................................................................117 Removing................................................................................117 Installing..............................................................................117 HEATING, VENTILATION AND AIR CONDITIONING (HVAC)............................................118 Cleaning And Maintenance................................................................118 Filters.................................................................................118 Air Conditioning Evaporator / Heater Coil...............................................119 Condenser...............................................................................120 Air Conditioning Lubrication............................................................120 Troubleshooting.........................................................................120 AIR CLEANER SERVICE.........................................................................121 Replacing Filter Elements...............................................................121 FUEL SYSTEM.................................................................................123 Fuel Specifications.....................................................................123 Biodiesel Blend Fuel....................................................................123 Filling The Fuel Tank...................................................................124 Fuel Filter.............................................................................125 Removing Air From The Fuel System.......................................................125 ENGINE LUBRICATION SYSTEM...................................................................126 Checking And Adding Engine Oil..........................................................126 Engine Oil Chart........................................................................126 Removing And Replacing Oil And Filter...................................................127 ENGINE COOLING SYSTEM.......................................................................128 Maintenance Platform....................................................................128 Cooling System Identification...........................................................128 Cleaning (Earlier Models)...............................................................129 Cleaning (Later Models).................................................................131 Checking Level..........................................................................133 Removing And Replacing Coolant..........................................................133 ELECTRICAL SYSTEM...........................................................................134 Description.............................................................................134 Fuse And Relay Location / Identification................................................134 Battery Maintenance.....................................................................136 Using A Booster Battery (Jump Starting).................................................137 Removing And Installing Battery.........................................................138 HYDRAULIC / HYDROSTATIC SYSTEM..............................................................139 Checking And Adding Fluid...............................................................139 Hydraulic / Hydrostatic Fluid Chart.....................................................139 Removing And Replacing Hydraulic Fluid..................................................140 Hydraulic / Hydrostatic Filter Identification...........................................142 Removing And Replacing Hydraulic / Hydrostatic Filter (Earlier Models)..................143 Removing And Replacing Hydraulic / Hydrostatic Filter (Later Models)....................144 Removing And Replacing Hydraulic Charge Filter..........................................145 Breather Cap............................................................................147 SPARK ARRESTER MUFFLER......................................................................148 Cleaning Procedure......................................................................148 TRACK TENSION...............................................................................149 Description.............................................................................149 Checking................................................................................149 Adjusting (Earlier Models With Two Track Tension Fittings)..............................150 Adjusting (Later Models With One Track Tension Fitting).................................151 HYDROSTATIC DRIVE MOTOR.....................................................................152 Removing And Replacing Oil..............................................................152 TRACK SPROCKET MAINTENANCE..................................................................152 Tightening Procedure....................................................................152 ALTERNATOR BELT.............................................................................153 Belt Adjustment.........................................................................153 Belt Replacement........................................................................153 AIR CONDITIONING BELT.......................................................................154 Belt Adjustment.........................................................................154 Belt Replacement........................................................................154 DRIVE BELT..................................................................................155 Belt Adjustment.........................................................................155 Stop Adjustment.........................................................................155 Belt Replacement........................................................................156 AUTOMATIC RIDE CONTROL ACCUMULATOR..........................................................158 Checking Accumulator Charge.............................................................158 LUBRICATING THE LOADER......................................................................159 Lubrication Locations...................................................................159 TRACK ROLLER AND IDLER LUBRICATION..........................................................162 Procedure...............................................................................162 PIVOT PINS..................................................................................162 Inspection And Maintenance..............................................................162 BOB-TACH (HAND LEVER).......................................................................163 Inspection And Maintenance..............................................................163 BOB-TACH (POWER)............................................................................164 Inspection And Maintenance..............................................................164 LOADER STORAGE AND RETURN TO SERVICE........................................................165 Storage.................................................................................165 Return To Service.......................................................................165 SYSTEM SETUP AND ANALYSIS.......................................................................166 DIAGNOSTIC SERVICE CODES....................................................................167 Viewing Service Codes...................................................................167 Service Codes List......................................................................168 CONTROL PANEL SETUP.........................................................................174 Right Panel Setup (Deluxe Instrumentation Panel)........................................174 PASSWORD SETUP (KEYLESS START PANEL)........................................................177 Password Description....................................................................177 Changing The Owner Password.............................................................177 Password Lockout Feature................................................................177 PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL)...............................................178 Password Description....................................................................178 Changing The Owner Password.............................................................178 Changing The User Passwords.............................................................179 Password Lockout Feature................................................................179 MAINTENANCE CLOCK...........................................................................180 Description.............................................................................180 Setup...................................................................................180 Reset...................................................................................180 SPECIFICATIONS..................................................................................181 (T870) LOADER SPECIFICATIONS................................................................182 Machine Dimensions......................................................................182 Performance.............................................................................183 Engine..................................................................................183 Drive System............................................................................183 Controls................................................................................184 Hydraulic System........................................................................184 Electrical System.......................................................................185 Capacities..............................................................................185 Tracks..................................................................................185 Ground Pressure.........................................................................185 WARRANTY........................................................................................186 WARRANTY....................................................................................187 ALPHABETICAL INDEX..............................................................................188
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PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
S.V
