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Bobcat T870 Compact Track Loader Operation & Maintenance Manual SN A3PH11001 & Above – PDF DOWNLOAD
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Bobcat T870 Compact Track Loader Operation & Maintenance Manual SN A3PH11001 & Above – PDF DOWNLOAD
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Description
Bobcat T870 Compact Track Loader Operation & Maintenance Manual SN A3PH11001 & Above – PDF DOWNLOAD
FILE DETAILS:
Bobcat T870 Compact Track Loader Operation & Maintenance Manual SN A3PH11001 & Above – PDF DOWNLOAD
Language : English
Pages : 210
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Bobcat T870 Compact Track Loader Operation & Maintenance Manual SN A3PH11001 & Above – PDF DOWNLOAD
FOREWORD:
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your loader.
SAFETY INSTRUCTIONS:
Before Operation:
- Carefully follow the operating and maintenance instructions in this manual.
- The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
- The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
- The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.
The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:
• The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
• The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
• Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
• An Operator’s Handbook is fastened to the operator cab of the loader. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
The dealer and owner / operator review the recommended uses of the product when delivered. If the owner / operator will be using the machine for a different application(s) he or she must ask the dealer for recommendations on the new use.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Bobcat T870 Compact Track Loader Operation & Maintenance Manual SN A3PH11001 & Above – PDF DOWNLOAD
OPERATOR SAFETY WARNINGS........................................................................ 2 CONTENTS........................................................................................ 3 FOREWORD........................................................................................ 4 DECLARATION OF CONFORMITY................................................................... 5 BOBCAT COMPANY IS IS0 9001 CERTIFIED........................................................ 7 REGULAR MAINTENANCE ITEMS................................................................... 7 Fluids, Lubricants And Fuel............................................................. 8 SERIAL NUMBER LOCATIONS..................................................................... 9 Loader Serial Number.................................................................... 9 Engine Serial Number.................................................................... 9 DELIVERY REPORT............................................................................. 9 LOADER IDENTIFICATION....................................................................... 10 FEATURES, ACCESSORIES AND ATTACHMENTS....................................................... 11 Standard Items.......................................................................... 11 Options And Accessories................................................................. 11 Buckets Available....................................................................... 12 Attachments............................................................................. 12 High-Flow Attachments................................................................... 12 Special Applications Kit................................................................ 13 Special Applications Kit Inspection And Maintenance..................................... 13 Forestry Door And Window Kit............................................................ 14 Forestry Door And Window Kit Inspection And Maintenance................................. 14 SAFETY AND TRAINING RESOURCES................................................................... 15 SAFETY INSTRUCTIONS......................................................................... 16 Before Operation........................................................................ 16 Safe Operation Is The Operator’s Responsibility......................................... 17 Safe Operation Needs A Qualified Operator............................................... 17 Avoid Silica Dust....................................................................... 18 FIRE PREVENTION............................................................................. 18 Maintenance............................................................................. 18 Operation............................................................................... 18 Electrical.............................................................................. 18 Hydraulic System........................................................................ 19 Fueling................................................................................. 19 Starting................................................................................ 19 Spark Arrester Exhaust System........................................................... 19 Welding And Grinding.................................................................... 19 Fire Extinguishers...................................................................... 19 PUBLICATIONS AND TRAINING RESOURCES......................................................... 20 MACHINE SIGNS (DECALS)...................................................................... 21 Pictorial Only Safety Signs............................................................. 23 OPERATING INSTRUCTIONS.......................................................................... 32 INTENDED USE................................................................................ 36 INSTRUMENT PANEL IDENTIFICATION............................................................. 37 Overview................................................................................ 37 Left Panel (Earlier Models)............................................................. 38 Left Panel (Later Models)............................................................... 41 Display Screen.......................................................................... 43 Right Panel (Standard Key Panel)........................................................ 43 Right Panel (Keyless Start Panel)....................................................... 44 Right Panel (Deluxe Instrumentation Panel).............................................. 45 Left Switch Panel....................................................................... 47 Right Switch Panel...................................................................... 47 Left Side Lower Panel................................................................... 48 Right Side Lower Panel.................................................................. 48 Radio................................................................................... 49 CONTROL IDENTIFICATION...................................................................... 51 Standard Controls With Power Assist (SCPA).............................................. 52 Selectable Joystick Controls (SJC)...................................................... 53 OPERATOR CAB................................................................................ 54 Description............................................................................. 54 Side Windows............................................................................ 54 Door Operation.......................................................................... 54 Front Wiper............................................................................. 55 Cab Light............................................................................... 55 SEAT BAR RESTRAINT SYSTEM................................................................... 56 Operation............................................................................... 56 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)..................................................... 57 Operation............................................................................... 57 LIFT ARM BYPASS CONTROL..................................................................... 58 Operation............................................................................... 58 PARKING BRAKE............................................................................... 58 Operation............................................................................... 58 TRACTION LOCK OVERRIDE...................................................................... 59 Operation............................................................................... 59 ENGINE SPEED CONTROL........................................................................ 59 Operation............................................................................... 59 EMERGENCY EXIT.............................................................................. 60 Rear Window Identification.............................................................. 60 Rear Window Removal (Latches)........................................................... 60 Rear Window Removal (Rubber Cord)....................................................... 60 External Access (Rear Window With Latches).............................................. 61 External Access (Rear Window With Rubber Cord).......................................... 61 Front Door.............................................................................. 61 BACK-UP ALARM SYSTEM........................................................................ 63 Description............................................................................. 63 Operation............................................................................... 63 DRIVING AND STEERING THE LOADER............................................................. 64 Available Control Configurations........................................................ 64 Operation (SCPA)........................................................................ 64 Operation (SJC) In ‘ISO’ Control Pattern................................................ 65 Operation (SJC) In ‘H’ Control Pattern.................................................. 66 STOPPING THE LOADER......................................................................... 66 Using The Steering Handles Or Joysticks................................................. 66 TWO-SPEED CONTROL........................................................................... 67 Description............................................................................. 67 Operation............................................................................... 67 SPEED MANAGEMENT............................................................................ 68 Operation............................................................................... 68 Changing The Factory Default Setting.................................................... 69 DRIVE RESPONSE.............................................................................. 70 Description............................................................................. 70 Operation............................................................................... 70 STEERING DRIFT COMPENSATION................................................................. 72 Description............................................................................. 72 Operation............................................................................... 72 LIFT AND TILT COMPENSATION.................................................................. 74 Description............................................................................. 74 Operation............................................................................... 74 HYDRAULIC CONTROLS.......................................................................... 76 Description............................................................................. 76 Standard Controls With Power Assist (SCPA).............................................. 76 Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern............................. 77 Selectable Joystick Controls (SJC) In ‘H’ Control Pattern............................... 77 Hydraulic Bucket Positioning............................................................ 78 Automatic Ride Control.................................................................. 79 Reversing Fan........................................................................... 80 FRONT Auxiliary Hydraulics Operation.................................................... 81 FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW).................................. 82 FRONT Auxiliary Hydraulics Operation (REVERSE CONTINUOUS FLOW).......................... 82 REAR Auxiliary Hydraulics Operation..................................................... 83 High-Flow Hydraulics Operation.......................................................... 84 Quick Couplers.......................................................................... 84 Relieve Auxiliary Hydraulic Pressure (Loader And Attachment)............................ 85 ATTACHMENT CONTROL DEVICE (ACD)............................................................. 86 Description............................................................................. 86 DAILY INSPECTION............................................................................ 87 Daily Inspection And Maintenance........................................................ 87 PRE-STARTING PROCEDURE...................................................................... 89 Entering The Loader..................................................................... 89 Operation & Maintenance Manual And Operator’s Handbook Locations........................ 89 Seat Adjustment......................................................................... 90 Steering Handle / Joystick Position Adjustment.......................................... 91 Seat Belt Adjustment.................................................................... 91 Seat Bar................................................................................ 91 STARTING THE ENGINE......................................................................... 92 Standard Key Panel...................................................................... 92 Keyless Start Panel..................................................................... 94 Deluxe Instrumentation Panel............................................................ 96 Cold Temperature Starting............................................................... 98 Warming The Hydraulic / Hydrostatic System.............................................. 98 MONITORING THE DISPLAY PANELS............................................................... 99 Left Panel.............................................................................. 99 Warning And Shutdown.................................................................... 99 STOPPING THE ENGINE AND LEAVING THE LOADER..................................................100 Procedure...............................................................................100 COUNTERWEIGHTS..............................................................................101 Description.............................................................................101 Effect On The Loader And Loader Operation...............................................101 When To Consider Using Counterweights...................................................101 When To Consider Removing Counterweights................................................101 Accessories That Affect Machine Weight..................................................101 ATTACHMENTS.................................................................................102 Choosing The Correct Bucket.............................................................102 Pallet Fork.............................................................................102 Installing And Removing The Attachment (Hand Lever Bob-Tach)............................103 Installing And Removing The Attachment (Power Bob-Tach).................................105 TRACK UNDERCARRIAGE SYSTEM..................................................................109 Introduction............................................................................109 Compact Track Loader Operating And Maintenance Tips.....................................109 OPERATING PROCEDURE.........................................................................111 Inspect The Work Area...................................................................111 Basic Operating Instructions............................................................111 Driving On Public Roads.................................................................111 Operating With A Full Bucket............................................................112 Operating With An Empty Bucket..........................................................112 TOWING THE LOADER...........................................................................113 Procedure...............................................................................113 LIFTING THE LOADER..........................................................................113 Single-Point Lift.......................................................................113 Four-Point Lift.........................................................................114 TRANSPORTING THE LOADER ON A TRAILER........................................................115 Loading And Unloading...................................................................115 Fastening...............................................................................115 PREVENTIVE MAINTENANCE..........................................................................116 MAINTENANCE SAFETY..........................................................................119 SERVICE SCHEDULE............................................................................120 Chart...................................................................................120 Inspection Checkbook....................................................................121 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™).....................................................121 Inspecting The BICS™ (Engine STOPPED - Key ON)..........................................121 Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED - Key ON)....121 Inspecting The Seat Bar Sensor (Engine RUNNING).........................................122 Inspecting The Traction Lock And Parking Brake (Engine RUNNING).........................122 Inspecting The Lift Arm Bypass Control..................................................122 Inspecting Deactivation Of Lift And Tilt Functions (SJC)................................122 SEAT BAR RESTRAINT SYSTEM...................................................................123 Description.............................................................................123 Inspecting..............................................................................123 Maintaining.............................................................................123 SEAT BELT...................................................................................124 Inspection And Maintenance..............................................................124 LIFT ARM SUPPORT DEVICE.....................................................................125 Installing..............................................................................125 Removing................................................................................126 BACK-UP ALARM SYSTEM........................................................................127 Description.............................................................................127 Inspecting..............................................................................127 OPERATOR CAB................................................................................128 Description.............................................................................128 Raising.................................................................................128 Lowering................................................................................129 Cab Door Sensor.........................................................................130 REAR DOOR (TAILGATE)........................................................................131 Opening And Closing.....................................................................131 Adjusting...............................................................................131 REAR GRILLE.................................................................................132 Removing................................................................................132 Installing..............................................................................132 HEATING, VENTILATION AND AIR CONDITIONING (HVAC)............................................133 Cleaning And Maintenance................................................................133 Filters.................................................................................133 Evaporator / Heater Coil................................................................134 Condenser...............................................................................136 Air Conditioning Lubrication............................................................136 Troubleshooting.........................................................................136 AIR CLEANER SERVICE.........................................................................136 Replacing Filter Elements...............................................................136 FUEL SYSTEM.................................................................................138 Fuel Specifications.....................................................................138 Biodiesel Blend Fuel....................................................................138 Filling The Fuel Tank...................................................................139 Fuel Filter.............................................................................140 Removing Air From The Fuel System.......................................................140 ENGINE LUBRICATION SYSTEM...................................................................141 Checking And Adding Engine Oil..........................................................141 Engine Oil Chart........................................................................141 Removing And Replacing Oil And Filter...................................................142 ENGINE COOLING SYSTEM.......................................................................143 Maintenance Platform....................................................................143 Cooling System Identification...........................................................143 Cleaning (Earlier Models)...............................................................144 Cleaning (Later Models).................................................................146 Checking Level..........................................................................148 Removing And Replacing Coolant..........................................................148 ELECTRICAL SYSTEM...........................................................................149 Description.............................................................................149 Fuse And Relay Location / Identification................................................149 Battery Maintenance.....................................................................152 Using A Booster Battery (Jump Starting).................................................153 Removing And Installing Battery.........................................................154 HYDRAULIC / HYDROSTATIC SYSTEM..............................................................155 Checking And Adding Fluid...............................................................155 Hydraulic / Hydrostatic Fluid Chart.....................................................155 Removing And Replacing Hydraulic Fluid..................................................156 Hydraulic / Hydrostatic Filter Identification...........................................158 Removing And Replacing Hydraulic / Hydrostatic Filter (Earlier Models)..................159 Removing And Replacing Hydraulic / Hydrostatic Filter (Later Models)....................160 Removing And Replacing Hydraulic Charge Filter..........................................161 Breather Cap............................................................................163 SPARK ARRESTER MUFFLER......................................................................164 Cleaning Procedure......................................................................164 TRACK TENSION...............................................................................165 Description.............................................................................165 Checking................................................................................165 Adjusting (Earlier Models With Two Track Tension Fittings)..............................166 Adjusting (Later Models With One Track Tension Fitting).................................167 HYDROSTATIC DRIVE MOTOR.....................................................................168 Removing And Replacing Oil..............................................................168 TRACK SPROCKET MAINTENANCE..................................................................168 Tightening Procedure....................................................................168 ALTERNATOR BELT.............................................................................169 Belt Adjustment.........................................................................169 Belt Replacement........................................................................169 AIR CONDITIONING BELT.......................................................................170 Belt Adjustment.........................................................................170 Belt Replacement........................................................................170 DRIVE BELT..................................................................................171 Belt Adjustment.........................................................................171 Stop Adjustment.........................................................................171 Belt Replacement........................................................................172 AUTOMATIC RIDE CONTROL ACCUMULATOR..........................................................174 Checking Accumulator Charge.............................................................174 LUBRICATING THE LOADER......................................................................175 Lubrication Locations...................................................................175 TRACK ROLLER AND IDLER LUBRICATION..........................................................178 Procedure...............................................................................178 PIVOT PINS..................................................................................178 Inspection And Maintenance..............................................................178 BOB-TACH (HAND LEVER).......................................................................179 Inspection And Maintenance..............................................................179 BOB-TACH (POWER)............................................................................180 Inspection And Maintenance..............................................................180 LOADER STORAGE AND RETURN TO SERVICE........................................................181 Storage.................................................................................181 Return To Service.......................................................................181 SYSTEM SETUP AND ANALYSIS.......................................................................182 DIAGNOSTIC SERVICE CODES....................................................................183 Viewing Service Codes...................................................................183 Service Codes List......................................................................184 CONTROL PANEL SETUP.........................................................................190 Right Panel Setup (Deluxe Instrumentation Panel)........................................190 PASSWORD SETUP (KEYLESS START PANEL)........................................................193 Password Description....................................................................193 Changing The Owner Password.............................................................193 Password Lockout Feature................................................................193 PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL)...............................................194 Password Description....................................................................194 Changing The Owner Password.............................................................194 Changing The User Passwords.............................................................195 Password Lockout Feature................................................................195 MAINTENANCE CLOCK...........................................................................196 Description.............................................................................196 Setup...................................................................................196 Reset...................................................................................196 SPECIFICATIONS..................................................................................197 (T870) LOADER SPECIFICATIONS................................................................198 Machine Dimensions......................................................................198 Performance.............................................................................199 Engine..................................................................................199 Drive System............................................................................199 Controls................................................................................200 Hydraulic System........................................................................200 Electrical System.......................................................................201 Capacities..............................................................................201 Tracks..................................................................................201 Ground Pressure.........................................................................201 Environmental...........................................................................202 Temperature Range.......................................................................202 WARRANTY........................................................................................203 WARRANTY....................................................................................204 ALPHABETICAL INDEX..............................................................................206
Need help? Contact: [email protected]
PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
S.V
