Bobcat T870 Compact Track Loader Operation & Maintenance Manual SN AN8L11001 & Above – PDF DOWNLOAD
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Bobcat T870 Compact Track Loader Operation & Maintenance Manual SN AN8L11001 & Above – PDF DOWNLOAD
Description
Bobcat T870 Compact Track Loader Operation & Maintenance Manual SN AN8L11001 & Above – PDF DOWNLOAD
FILE DETAILS:
Bobcat T870 Compact Track Loader Operation & Maintenance Manual SN AN8L11001 & Above – PDF DOWNLOAD
Language : English
Pages : 234
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:
Bobcat T870 Compact Track Loader Operation & Maintenance Manual SN AN8L11001 & Above – PDF DOWNLOAD
FOREWORD:
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation
and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE
MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer.
This manual may illustrate options and accessories not installed on your loader.
SAFETY INSTRUCTIONS:
Before Operation:
- Carefully follow the operating and maintenance instructions in this manual.
- The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.
- This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
- The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
- The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.
The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:
TABLE OF CONTENTS:
Bobcat T870 Compact Track Loader Operation & Maintenance Manual SN AN8L11001 & Above – PDF DOWNLOAD
OPERATOR SAFETY WARNINGS........................................................................ 3 CONTENTS........................................................................................ 5 FOREWORD........................................................................................ 7 BOBCAT COMPANY IS IS0 9001 CERTIFIED........................................................ 9 REGULAR MAINTENANCE ITEMS................................................................... 10 SERIAL NUMBER LOCATIONS..................................................................... 11 Loader Serial Number.................................................................... 11 Engine Serial Number.................................................................... 11 DELIVERY REPORT............................................................................. 11 LOADER IDENTIFICATION....................................................................... 12 FEATURES, ACCESSORIES, AND ATTACHMENTS...................................................... 13 Standard Items.......................................................................... 13 Options And Accessories................................................................. 13 Buckets Available....................................................................... 14 Attachments............................................................................. 14 High-Flow Attachments................................................................... 14 Special Applications Kit................................................................ 15 Special Applications Kit Inspection And Maintenance..................................... 15 Forestry Door And Window Kit............................................................ 16 Forestry Door And Window Kit Inspection And Maintenance................................. 16 SAFETY AND TRAINING RESOURCES................................................................... 17 SAFETY INSTRUCTIONS......................................................................... 19 Before Operation........................................................................ 19 Safe Operation Is The Operator’s Responsibility......................................... 20 Safe Operation Needs A Qualified Operator............................................... 20 Avoid Silica Dust....................................................................... 21 FIRE PREVENTION............................................................................. 21 Maintenance............................................................................. 21 Operation............................................................................... 21 Electrical.............................................................................. 21 Hydraulic System........................................................................ 22 Fueling................................................................................. 22 Starting................................................................................ 22 Spark Arrester Exhaust System........................................................... 22 Welding And Grinding.................................................................... 22 Fire Extinguishers...................................................................... 22 PUBLICATIONS AND TRAINING RESOURCES......................................................... 23 MACHINE SIGNS (DECALS)...................................................................... 24 Pictorial Only Safety Signs............................................................. 27 OPERATING INSTRUCTIONS.......................................................................... 29 INSTRUMENT PANEL IDENTIFICATION............................................................. 33 Overview................................................................................ 33 Left Panel.............................................................................. 34 Display Screen.......................................................................... 36 Right Panel (Standard Key Panel)........................................................ 36 Right Panel (Keyless Start Panel)....................................................... 37 Right Panel (Deluxe Instrumentation Panel).............................................. 38 Left Switch Panel....................................................................... 40 Right Switch Panel...................................................................... 40 Left Side Lower Panel................................................................... 41 Right Side Lower Panel.................................................................. 41 Radio................................................................................... 42 CONTROL IDENTIFICATION...................................................................... 44 Description............................................................................. 44 Standard Controls With Power Assist (SCPA).............................................. 45 Selectable Joystick Controls (SJC)...................................................... 46 OPERATOR CAB................................................................................ 47 Description............................................................................. 47 Side Windows............................................................................ 47 Door Operation.......................................................................... 47 Front Wiper............................................................................. 48 Cab Light............................................................................... 48 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)..................................................... 49 Description............................................................................. 49 Operation............................................................................... 49 SEAT BAR RESTRAINT SYSTEM................................................................... 50 Description............................................................................. 50 Operation............................................................................... 50 DIESEL PARTICULATE FILTER (DPF) SYSTEM...................................................... 51 Description............................................................................. 51 DPF Regeneration Table.................................................................. 51 Operation (Standard Switch)............................................................. 52 Operation (Optional Inhibit Switch Kit)................................................. 53 Operation (Optional Remote Parked Regeneration Kit)..................................... 54 PARKING BRAKE............................................................................... 54 Operation............................................................................... 54 TRACTION LOCK OVERRIDE...................................................................... 55 Description............................................................................. 55 Operation............................................................................... 55 ENGINE SPEED CONTROL........................................................................ 55 Operation............................................................................... 55 AUTO IDLE................................................................................... 56 Description............................................................................. 56 Operation............................................................................... 56 LIFT ARM BYPASS CONTROL..................................................................... 56 Description............................................................................. 56 Operation............................................................................... 56 EMERGENCY EXIT.............................................................................. 57 Rear Window Identification.............................................................. 57 Rear Window Removal (Latches)........................................................... 57 Rear Window Removal (Rubber Cord)....................................................... 57 External Access (Rear Window With Latches).............................................. 58 External Access (Rear Window With Rubber Cord).......................................... 58 Front Door.............................................................................. 58 BACK-UP ALARM SYSTEM........................................................................ 60 Description............................................................................. 60 Operation............................................................................... 60 DRIVING AND STEERING THE LOADER............................................................. 61 Available Control Configurations........................................................ 61 Operation (SCPA)........................................................................ 61 Operation (SJC) In ‘ISO’ Control Pattern................................................ 62 Operation (SJC) In ‘H’ Control Pattern.................................................. 63 STOPPING THE LOADER......................................................................... 63 Using The Control Handles Or Joysticks.................................................. 63 TWO-SPEED CONTROL........................................................................... 64 Description............................................................................. 64 Operation............................................................................... 64 SPEED MANAGEMENT............................................................................ 65 Description............................................................................. 65 Operation............................................................................... 65 Changing The Factory Default Setting.................................................... 66 DRIVE RESPONSE.............................................................................. 67 Description............................................................................. 67 Operation............................................................................... 67 STEERING DRIFT COMPENSATION................................................................. 69 Description............................................................................. 69 Operation............................................................................... 69 LIFT AND TILT COMPENSATION.................................................................. 71 Description............................................................................. 71 Operation............................................................................... 71 HYDRAULIC CONTROLS.......................................................................... 73 Description............................................................................. 73 Standard Controls With Power Assist (SCPA).............................................. 73 Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern............................. 74 Selectable Joystick Controls (SJC) In ‘H’ Control Pattern............................... 74 Hydraulic Bucket Positioning............................................................ 75 FRONT Auxiliary Hydraulics Operation.................................................... 76 FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW).................................. 77 FRONT Auxiliary Hydraulics Operation (REVERSE CONTINUOUS FLOW).......................... 77 REAR Auxiliary Hydraulics Operation..................................................... 78 High-Flow Hydraulics Operation.......................................................... 79 Quick Couplers.......................................................................... 79 Relieve Auxiliary Hydraulic Pressure (Loader And Attachment)............................ 80 ATTACHMENT CONTROL DEVICE (ACD)............................................................. 81 Description............................................................................. 81 DAILY INSPECTION............................................................................ 82 Daily Inspection And Maintenance........................................................ 82 PRE-STARTING PROCEDURE...................................................................... 84 Entering The Loader..................................................................... 84 Operation & Maintenance Manual And Operator’s Handbook Locations........................ 84 Seat Adjustment......................................................................... 85 Steering Handle / Joystick Position Adjustment.......................................... 86 Seat Belt Adjustment.................................................................... 87 Seat Bar................................................................................ 87 STARTING THE ENGINE......................................................................... 88 Standard Key Panel...................................................................... 88 Keyless Start Panel..................................................................... 90 Deluxe Instrumentation Panel............................................................ 92 Warming The Hydraulic / Hydrostatic System.............................................. 94 Cold Temperature Starting............................................................... 94 MONITORING THE DISPLAY PANELS............................................................... 95 Left Panel.............................................................................. 95 Warning And Shutdown.................................................................... 95 STOPPING THE ENGINE AND LEAVING THE LOADER.................................................. 96 Procedure............................................................................... 96 COUNTERWEIGHTS.............................................................................. 97 Description............................................................................. 97 Effect On The Loader And Loader Operation............................................... 97 When To Consider Using Counterweights................................................... 97 When To Consider Removing Counterweights................................................ 97 Accessories That Affect Machine Weight.................................................. 97 ATTACHMENTS................................................................................. 98 Choosing The Correct Bucket............................................................. 98 Pallet Fork............................................................................. 98 Installing And Removing The Attachment (Hand Lever Bob-Tach)............................ 99 Installing And Removing The Attachment (Power Bob-Tach).................................101 TRACK UNDERCARRIAGE SYSTEM..................................................................105 Introduction............................................................................105 Compact Track Loader Operating And Maintenance Tips.....................................105 OPERATING PROCEDURE.........................................................................107 Inspect The Work Area...................................................................107 Basic Operating Instructions............................................................107 Driving On Public Roads.................................................................107 Operating With A Full Bucket............................................................108 Operating With An Empty Bucket..........................................................108 Filling And Emptying The Bucket (SCPA)..................................................109 Leveling The Ground Using Float (SCPA)..................................................110 Digging And Filling A Hole (SCPA).......................................................111 Filling And Emptying The Bucket (SJC - ‘H’ Pattern).....................................112 Leveling The Ground Using Float (SJC - ‘H’ Pattern).....................................113 Digging And Filling A Hole (SJC - ‘H’ Pattern)..........................................114 Filling And Emptying The Bucket (SJC - ‘ISO’ Pattern)...................................115 Leveling The Ground Using Float (SJC - ‘ISO’ Pattern)...................................116 Digging And Filling A Hole (SJC - ‘ISO’ Pattern)........................................117 TOWING THE LOADER...........................................................................118 Procedure...............................................................................118 LIFTING THE LOADER..........................................................................118 Single-Point Lift.......................................................................118 Four-Point Lift.........................................................................119 TRANSPORTING THE LOADER ON A TRAILER........................................................120 Loading And Unloading...................................................................120 Fastening...............................................................................120 PREVENTIVE MAINTENANCE..........................................................................121 MAINTENANCE SAFETY..........................................................................125 SERVICE SCHEDULE............................................................................126 Maintenance Intervals...................................................................126 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™).....................................................128 Inspecting The BICS™ (Engine STOPPED - Key ON)..........................................128 Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED - Key ON)....128 Inspecting The Seat Bar Sensor (Engine RUNNING).........................................128 Inspecting The Traction Lock And Parking Brake (Engine RUNNING).........................128 Inspecting The Lift Arm Bypass Control..................................................128 Inspecting Deactivation Of Lift And Tilt Functions (SJC)................................128 SEAT BAR RESTRAINT SYSTEM...................................................................129 Description.............................................................................129 Inspection And Maintenance..............................................................129 SEAT BELT...................................................................................130 Inspection And Maintenance..............................................................130 LIFT ARM SUPPORT DEVICE.....................................................................131 Description.............................................................................131 Installing..............................................................................131 Removing................................................................................132 BACK-UP ALARM SYSTEM........................................................................133 Description.............................................................................133 Inspection..............................................................................133 OPERATOR CAB................................................................................134 Description.............................................................................134 Raising.................................................................................134 Lowering................................................................................135 Cab Door Sensor.........................................................................136 REAR DOOR (TAILGATE)........................................................................137 Opening And Closing.....................................................................137 Adjusting Latch.........................................................................137 REAR GRILLE.................................................................................138 Removing................................................................................138 Installing..............................................................................138 HEATING, VENTILATION, AND AIR CONDITIONING (HVAC) SYSTEM....................................139 Filters.................................................................................139 Air Conditioning Evaporator / Heater Coil...............................................140 Air Conditioning Condenser..............................................................141 Air Conditioning Lubrication............................................................141 Troubleshooting.........................................................................141 ENGINE AIR CLEANER..........................................................................142 Replacing Filter Elements...............................................................142 FUEL SYSTEM.................................................................................144 Fuel Specifications.....................................................................144 Biodiesel Blend Fuel....................................................................144 Filling The Fuel Tank...................................................................145 Fuel Filter.............................................................................146 Removing Air From The Fuel System.......................................................147 ENGINE LUBRICATION SYSTEM...................................................................148 Checking And Adding Engine Oil..........................................................148 Engine Oil Chart........................................................................148 Removing And Replacing Oil And Filter...................................................149 Removing And Replacing Crankcase Ventilation Filter.....................................150 ENGINE COOLING SYSTEM.......................................................................151 Maintenance Platform....................................................................151 Cleaning................................................................................151 Checking And Adding Coolant.............................................................153 Removing And Replacing Coolant..........................................................154 ELECTRICAL SYSTEM...........................................................................155 Description.............................................................................155 Fuse And Relay Location / Identification................................................155 Battery Maintenance.....................................................................158 Using A Booster Battery (Jump Starting).................................................159 Removing And Installing Battery.........................................................160 HYDRAULIC / HYDROSTATIC SYSTEM..............................................................161 Checking And Adding Fluid...............................................................161 Hydraulic / Hydrostatic Fluid Chart.....................................................161 Removing And Replacing Hydraulic Fluid..................................................162 Removing And Replacing Hydraulic / Hydrostatic Filter...................................164 Removing And Replacing Hydraulic Charge Filter..........................................165 Replacing Reservoir Breather Cap........................................................167 DIESEL PARTICULATE FILTER (DPF) SYSTEM......................................................168 Description.............................................................................168 Remote Parked Regeneration..............................................................168 Service Regeneration....................................................................170 DPF Cleaning............................................................................170 TRACK TENSION...............................................................................171 Description.............................................................................171 Checking................................................................................171 Adjusting...............................................................................172 HYDROSTATIC DRIVE MOTOR.....................................................................173 Removing And Replacing Oil..............................................................173 TRACK SPROCKET MAINTENANCE..................................................................173 Tightening Procedure....................................................................173 ALTERNATOR BELT.............................................................................174 Belt Adjustment.........................................................................174 Belt Replacement........................................................................174 AIR CONDITIONING BELT.......................................................................175 Belt Adjustment.........................................................................175 Belt Replacement........................................................................175 DRIVE BELT..................................................................................176 Belt Adjustment.........................................................................176 Stop Adjustment.........................................................................176 Belt Replacement........................................................................177 LUBRICATING THE LOADER......................................................................179 Lubrication Locations...................................................................179 TRACK ROLLER AND IDLER LUBRICATION..........................................................182 Procedure...............................................................................182 PIVOT PINS..................................................................................182 Inspection And Maintenance..............................................................182 BOB-TACH (HAND LEVER).......................................................................183 Inspection And Maintenance..............................................................183 BOB-TACH (POWER)............................................................................184 Inspection And Maintenance..............................................................184 LOADER STORAGE AND RETURN TO SERVICE........................................................185 Storage.................................................................................185 Return To Service.......................................................................185 SYSTEM SETUP AND ANALYSIS.......................................................................187 DIAGNOSTIC SERVICE CODES....................................................................189 Viewing Service Codes...................................................................189 Service Codes List......................................................................190 CONTROL PANEL SETUP.........................................................................197 Right Panel Setup (Deluxe Instrumentation Panel)........................................197 PASSWORD SETUP (KEYLESS START PANEL)........................................................201 Password Description....................................................................201 Changing The Owner Password.............................................................201 Password Lockout Feature................................................................201 PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL)...............................................202 Password Description....................................................................202 Changing The Owner Password.............................................................202 Changing The User Passwords.............................................................203 Password Lockout Feature................................................................203 MAINTENANCE CLOCK...........................................................................204 Description.............................................................................204 Setup...................................................................................204 Reset...................................................................................204 MACHINE SIGN TRANSLATIONS.......................................................................205 MACHINE SIGN TRANSLATIONS...................................................................207 Service Schedule (7242070)..............................................................207 Warning (7167993).......................................................................210 Warning (7169291).......................................................................210 Danger (7167989)........................................................................210 Danger (7167990)........................................................................210 Danger (7167988)........................................................................211 Warning (7168114).......................................................................211 Warning (7167994).......................................................................212 Warning (7167996).......................................................................213 Warning (7168142).......................................................................213 Warning (7184346).......................................................................214 Danger (7170355)........................................................................214 Lift Arm Support Device (7177071).......................................................215 Warning (7168024).......................................................................216 Warning (7142141).......................................................................217 Warning (7168019).......................................................................218 Warning (6737189).......................................................................219 SPECIFICATIONS..................................................................................221 (T870) LOADER SPECIFICATIONS................................................................223 Machine Dimensions......................................................................223 Performance.............................................................................224 Engine..................................................................................224 Drive System............................................................................225 Controls................................................................................225 Hydraulic System........................................................................226 Electrical System.......................................................................227 Capacities..............................................................................227 Tracks..................................................................................228 Ground Pressure.........................................................................228 WARRANTY........................................................................................229 WARRANTY....................................................................................231 ALPHABETICAL INDEX..............................................................................233
Customer Support: [email protected]
PLEASE NOTE:
- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us at [email protected]
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