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Bobcat T870 Compact Track Loader Operation & Maintenance Manual SN ASWT11001 & Above – PDF DOWNLOAD
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Bobcat T870 Compact Track Loader Operation & Maintenance Manual SN ASWT11001 & Above – PDF DOWNLOAD
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Description
Bobcat T870 Compact Track Loader Operation & Maintenance Manual SN ASWT11001 & Above – PDF DOWNLOAD
FILE DETAILS:
Bobcat T870 Compact Track Loader Operation & Maintenance Manual SN ASWT11001 & Above – PDF DOWNLOAD
Language : English
Pages : 236
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Bobcat T870 Compact Track Loader Operation & Maintenance Manual SN ASWT11001 & Above – PDF DOWNLOAD
FOREWORD:
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation
and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE
MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer.
This manual may illustrate options and accessories not installed on your loader.
SAFETY INSTRUCTIONS:
Before Operation:
- Carefully follow the operating and maintenance instructions in this manual.
- The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.
- This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
- The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
- The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.
The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:
• The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
• The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
• Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
• An Operator’s Handbook is fastened to the operator cab of the loader. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
• The AEM Safety Manual delivered with the machine gives general safety information.
• The Skid-Steer Loader Operating Training Course is available through your Bobcat dealer. This course is intended to provide rules and practices of correct operation of the Bobcat loader. The course is available in English and Spanish versions.
• Service Safety Training Courses are available from your Bobcat dealer. They provide information for safe and correct service procedures.
TABLE OF CONTENTS:
Bobcat T870 Compact Track Loader Operation & Maintenance Manual SN ASWT11001 & Above – PDF DOWNLOAD
OPERATOR SAFETY WARNINGS........................................................................ 2 CONTENTS........................................................................................ 3 FOREWORD........................................................................................ 4 BOBCAT COMPANY IS IS0 9001 CERTIFIED........................................................ 5 REGULAR MAINTENANCE ITEMS................................................................... 6 SERIAL NUMBER LOCATIONS..................................................................... 7 Loader Serial Number.................................................................... 7 Engine Serial Number.................................................................... 7 DELIVERY REPORT............................................................................. 7 LOADER IDENTIFICATION....................................................................... 8 FEATURES, ACCESSORIES, AND ATTACHMENTS...................................................... 9 Standard Items.......................................................................... 9 Options And Accessories................................................................. 9 Buckets Available....................................................................... 10 Attachments............................................................................. 10 High-Flow Attachments................................................................... 10 Special Applications Kit................................................................ 11 Special Applications Kit Inspection And Maintenance..................................... 11 Forestry Door And Window Kit............................................................ 12 Forestry Door And Window Kit Inspection And Maintenance................................. 12 SAFETY AND TRAINING RESOURCES................................................................... 13 SAFETY INSTRUCTIONS......................................................................... 14 Before Operation........................................................................ 14 Safe Operation Is The Operator’s Responsibility......................................... 15 Safe Operation Needs A Qualified Operator............................................... 15 Avoid Silica Dust....................................................................... 16 FIRE PREVENTION............................................................................. 16 Maintenance............................................................................. 16 Operation............................................................................... 16 Electrical.............................................................................. 16 Hydraulic System........................................................................ 17 Fueling................................................................................. 17 Starting................................................................................ 17 Spark Arrester Exhaust System........................................................... 17 Welding And Grinding.................................................................... 17 Fire Extinguishers...................................................................... 17 PUBLICATIONS AND TRAINING RESOURCES......................................................... 18 MACHINE SIGNS (DECALS)...................................................................... 19 Pictorial Only Safety Signs............................................................. 21 OPERATING INSTRUCTIONS.......................................................................... 24 INTENDED USE................................................................................ 28 INSTRUMENT PANEL IDENTIFICATION............................................................. 29 Overview................................................................................ 29 Left Panel.............................................................................. 30 Display Screen.......................................................................... 32 Right Panel (Standard Key Panel)........................................................ 32 Right Panel (Keyless Start Panel)....................................................... 33 Right Panel (Deluxe Instrumentation Panel).............................................. 34 Left Switch Panel....................................................................... 36 Right Switch Panel...................................................................... 36 Left Side Lower Panel................................................................... 37 Right Side Lower Panel.................................................................. 37 Radio................................................................................... 38 CONTROL IDENTIFICATION...................................................................... 40 Description............................................................................. 40 Standard Controls with Power Assist (SCPA).............................................. 41 Selectable Joystick Controls (SJC)...................................................... 42 OPERATOR CAB................................................................................ 43 Description............................................................................. 43 Side Windows............................................................................ 43 Door Operation.......................................................................... 43 Front Wiper............................................................................. 44 Cab Light............................................................................... 44 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)..................................................... 45 Description............................................................................. 45 Operation............................................................................... 45 SEAT BAR RESTRAINT SYSTEM................................................................... 46 Description............................................................................. 46 Operation............................................................................... 46 SELECTIVE CATALYTIC REDUCTION (SCR) SYSTEM.................................................. 47 Description............................................................................. 47 Diesel Exhaust Fluid (DEF) / AdBlue® Level.............................................. 47 DeSOX Process........................................................................... 48 SCR System Codes........................................................................ 50 Diesel Exhaust Fluid (DEF) / AdBlue® Unsatisfactory Quality............................. 51 SCR System Component Tampering.......................................................... 51 EGR Impeded............................................................................. 52 Diesel Exhaust Fluid (DEF) / AdBlue® Dosing Interruption................................ 52 PARKING BRAKE............................................................................... 53 Operation............................................................................... 53 TRACTION LOCK OVERRIDE...................................................................... 53 Description............................................................................. 53 Operation............................................................................... 53 ENGINE SPEED CONTROL........................................................................ 54 Operation............................................................................... 54 AUTO IDLE................................................................................... 54 Description............................................................................. 54 Operation............................................................................... 54 LIFT ARM BYPASS CONTROL..................................................................... 55 Description............................................................................. 55 Operation............................................................................... 55 EMERGENCY EXIT.............................................................................. 56 Rear Window Identification.............................................................. 56 Rear Window Removal (Latches)........................................................... 56 Rear Window Removal (Rubber Cord)....................................................... 56 External Access (Rear Window With Latches).............................................. 57 External Access (Rear Window With Rubber Cord).......................................... 57 Front Door.............................................................................. 57 BACK-UP ALARM SYSTEM........................................................................ 59 Description............................................................................. 59 Operation............................................................................... 59 DRIVING AND STEERING THE LOADER............................................................. 60 Available Control Configurations........................................................ 60 Operation (SCPA)........................................................................ 60 Operation (SJC) In ‘ISO’ Control Pattern................................................ 61 Operation (SJC) In ‘H’ Control Pattern.................................................. 62 STOPPING THE LOADER......................................................................... 63 Using The Control Handles Or Joysticks.................................................. 63 TWO-SPEED CONTROL........................................................................... 64 Description............................................................................. 64 Operation............................................................................... 64 SPEED MANAGEMENT............................................................................ 65 Description............................................................................. 65 Operation............................................................................... 65 Changing The Factory Default Setting.................................................... 66 DRIVE RESPONSE.............................................................................. 67 Description............................................................................. 67 Operation............................................................................... 67 STEERING DRIFT COMPENSATION................................................................. 69 Description............................................................................. 69 Operation............................................................................... 69 LIFT AND TILT COMPENSATION.................................................................. 71 Description............................................................................. 71 Operation............................................................................... 71 HYDRAULIC CONTROLS.......................................................................... 73 Description............................................................................. 73 Standard Controls With Power Assist (SCPA).............................................. 73 Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern............................. 74 Selectable Joystick Controls (SJC) In ‘H’ Control Pattern............................... 74 Hydraulic Bucket Positioning............................................................ 75 Automatic Ride Control.................................................................. 76 Reversing Fan........................................................................... 77 FRONT Auxiliary Hydraulics Operation.................................................... 78 FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW).................................. 79 FRONT Auxiliary Hydraulics Operation (REVERSE CONTINUOUS FLOW).......................... 79 REAR Auxiliary Hydraulics Operation..................................................... 80 High-Flow Auxiliary Hydraulics Operation................................................ 81 Quick Couplers.......................................................................... 82 Relieve Auxiliary Hydraulic Pressure (Loader And Attachment)............................ 83 ATTACHMENT CONTROL DEVICE (ACD)............................................................. 84 Description............................................................................. 84 DAILY INSPECTION............................................................................ 85 Daily Inspection And Maintenance........................................................ 85 PRE-STARTING PROCEDURE...................................................................... 87 Entering The Loader..................................................................... 87 Operation & Maintenance Manual And Operator’s Handbook Locations........................ 87 Seat Adjustment......................................................................... 88 Seat Belt Adjustment.................................................................... 89 Seat Bar................................................................................ 90 Steering Handle / Joystick Position Adjustment.......................................... 90 STARTING THE ENGINE......................................................................... 91 Standard Key Panel...................................................................... 91 Keyless Start Panel..................................................................... 93 Deluxe Instrumentation Panel............................................................ 95 Warming The Hydraulic / Hydrostatic System.............................................. 97 Cold Temperature Starting............................................................... 97 Cold Temperature Engine Speed Control................................................... 97 MONITORING THE DISPLAY PANELS............................................................... 98 Left Panel.............................................................................. 98 Warning And Shutdown.................................................................... 98 STOPPING THE ENGINE AND LEAVING THE LOADER.................................................. 99 Procedure............................................................................... 99 COUNTERWEIGHTS..............................................................................100 Description.............................................................................100 Effect On The Loader And Loader Operation...............................................100 When To Consider Using Counterweights...................................................100 When To Consider Removing Counterweights................................................100 Accessories That Affect Machine Weight..................................................100 ATTACHMENTS.................................................................................101 Choosing The Correct Bucket.............................................................101 Pallet Fork.............................................................................101 Installing And Removing The Attachment (Hand Lever Bob-Tach)............................102 Installing And Removing The Attachment (Power Bob-Tach).................................105 TRACK UNDERCARRIAGE SYSTEM..................................................................108 Introduction............................................................................108 Compact Track Loader Operating And Maintenance Tips.....................................108 OPERATING PROCEDURE.........................................................................110 Inspect The Work Area...................................................................110 Basic Operating Instructions............................................................110 Driving On Public Roads.................................................................110 Operating With A Full Bucket............................................................111 Operating With An Empty Bucket..........................................................111 TOWING THE LOADER...........................................................................112 Procedure...............................................................................112 LIFTING THE LOADER..........................................................................112 Single-Point Lift.......................................................................112 Four-Point Lift.........................................................................113 TRANSPORTING THE LOADER ON A TRAILER........................................................114 Loading And Unloading...................................................................114 Fastening...............................................................................114 PREVENTIVE MAINTENANCE..........................................................................115 MAINTENANCE SAFETY..........................................................................118 SERVICE SCHEDULE............................................................................119 Maintenance Intervals...................................................................119 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™).....................................................121 Inspecting The BICS™ (Engine STOPPED – Key ON)..........................................121 Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON)....121 Inspecting The Seat Bar Sensor (Engine RUNNING).........................................121 Inspecting The Traction Lock And Parking Brake (Engine RUNNING).........................121 Inspecting The Lift Arm Bypass Control..................................................121 Inspecting Deactivation Of Lift And Tilt Functions (SJC)................................121 SEAT BAR RESTRAINT SYSTEM...................................................................122 Description.............................................................................122 Inspection And Maintenance..............................................................123 SEAT BELT...................................................................................124 Inspection And Maintenance..............................................................124 LIFT ARM SUPPORT DEVICE.....................................................................125 Description.............................................................................125 Installing..............................................................................126 Removing................................................................................127 BACK-UP ALARM SYSTEM........................................................................128 Description.............................................................................128 Inspection..............................................................................128 OPERATOR CAB................................................................................129 Description.............................................................................129 Cab Door Sensor.........................................................................129 Raising.................................................................................130 Lowering................................................................................131 REAR DOOR (TAILGATE)........................................................................132 Opening And Closing.....................................................................132 Adjusting Latch.........................................................................132 REAR GRILLE.................................................................................133 Removing................................................................................133 Installing..............................................................................133 HEATING, VENTILATION, AND AIR CONDITIONING (HVAC) SYSTEM....................................134 Filters.................................................................................134 Air Conditioning Evaporator / Heater Coil...............................................135 Air Conditioning Condenser..............................................................136 Air Conditioning Lubrication............................................................136 Troubleshooting.........................................................................136 ENGINE AIR CLEANER..........................................................................137 Replacing Filters.......................................................................137 FUEL SYSTEM.................................................................................139 Fuel Specifications.....................................................................139 Biodiesel Blend Fuel....................................................................139 Filling The Fuel Tank...................................................................140 Fuel Filter.............................................................................141 Removing Air From The Fuel System.......................................................142 DIESEL EXHAUST FLUID (DEF) / ADBLUE® SYSTEM.................................................143 Description.............................................................................143 Filling The DEF / AdBlue® Tank..........................................................143 ENGINE LUBRICATION SYSTEM...................................................................144 Checking And Adding Engine Oil..........................................................144 Engine Oil Chart........................................................................144 Removing And Replacing Oil And Filter...................................................145 ENGINE COOLING SYSTEM.......................................................................147 Maintenance Platform....................................................................147 Cleaning................................................................................147 Checking And Adding Coolant.............................................................150 Removing And Replacing Coolant..........................................................151 ELECTRICAL SYSTEM...........................................................................153 Description.............................................................................153 Fuse And Relay Location / Identification................................................153 Battery Maintenance.....................................................................158 Using A Booster Battery (Jump Starting).................................................159 Removing And Installing Battery.........................................................160 HYDRAULIC / HYDROSTATIC SYSTEM..............................................................161 Checking And Adding Fluid...............................................................161 Hydraulic / Hydrostatic Fluid Chart.....................................................161 Removing And Replacing Hydraulic Fluid..................................................162 Removing And Replacing Hydraulic / Hydrostatic Filter...................................164 Removing And Replacing Hydraulic Charge Filter..........................................165 Replacing Reservoir Breather Cap........................................................166 TRACK TENSION...............................................................................167 Description.............................................................................167 Checking................................................................................167 Adjusting (Earlier Models With Two Track Tension Fittings)..............................168 Adjusting (Later Models With One Track Tension Fitting).................................169 HYDROSTATIC DRIVE MOTOR.....................................................................170 Removing And Replacing Oil..............................................................170 TRACK SPROCKET MAINTENANCE..................................................................170 Tightening Procedure....................................................................170 ALTERNATOR BELT.............................................................................171 Belt Adjustment.........................................................................171 Belt Replacement........................................................................171 AIR CONDITIONING BELT.......................................................................172 Belt Adjustment.........................................................................172 Belt Replacement........................................................................172 DRIVE BELT..................................................................................174 Belt Adjustment.........................................................................174 Stop Adjustment.........................................................................174 Belt Replacement........................................................................175 AUTOMATIC RIDE CONTROL ACCUMULATOR..........................................................177 Checking Accumulator Charge.............................................................177 LUBRICATING THE LOADER......................................................................178 Lubrication Locations...................................................................178 TRACK ROLLER AND IDLER LUBRICATION..........................................................181 Procedure...............................................................................181 PIVOT PINS..................................................................................181 Inspection And Maintenance..............................................................181 BOB-TACH (HAND LEVER).......................................................................182 Inspection And Maintenance..............................................................182 BOB-TACH (POWER)............................................................................183 Inspection And Maintenance..............................................................183 LOADER STORAGE AND RETURN TO SERVICE........................................................184 Storage.................................................................................184 Return To Service.......................................................................184 SYSTEM SETUP AND ANALYSIS.......................................................................185 DIAGNOSTIC SERVICE CODES....................................................................186 Viewing Service Codes...................................................................186 Service Codes List......................................................................187 CONTROL PANEL SETUP.........................................................................201 Right Panel Setup (Deluxe Instrumentation Panel)........................................201 PASSWORD SETUP (KEYLESS START PANEL)........................................................204 Password Description....................................................................204 Changing The Owner Password.............................................................204 Password Lockout Feature................................................................204 PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL)...............................................205 Password Description....................................................................205 Changing The Owner Password.............................................................205 Changing The User Passwords.............................................................206 Password Lockout Feature................................................................206 MAINTENANCE CLOCK...........................................................................207 Description.............................................................................207 Setup...................................................................................208 Reset...................................................................................208 MACHINE SIGN TRANSLATIONS.......................................................................209 MACHINE SIGN TRANSLATIONS...................................................................210 Service Schedule (7242070)..............................................................210 Warning (7167993).......................................................................213 Warning (7169291).......................................................................213 Danger (7167989)........................................................................213 Danger (7167990)........................................................................213 Danger (7167988)........................................................................214 Warning (7168114).......................................................................214 Warning (7167994).......................................................................215 Warning (7168140).......................................................................216 Warning (7168142).......................................................................216 Warning (7167996).......................................................................217 Warning (6737189).......................................................................217 Warning (7184346).......................................................................218 Danger (7170355)........................................................................218 Lift Arm Support Device (7177071).......................................................219 Warning (7168024).......................................................................220 Warning (7142141).......................................................................221 Warning (7168019).......................................................................222 SPECIFICATIONS..................................................................................223 LOADER SPECIFICATIONS.......................................................................224 Machine Dimensions......................................................................224 Performance.............................................................................225 Engine..................................................................................225 Drive System............................................................................226 Controls................................................................................226 Hydraulic System........................................................................227 Electrical System.......................................................................228 Capacities..............................................................................228 Tracks..................................................................................229 Ground Pressure.........................................................................229 WARRANTY........................................................................................230 WARRANTY....................................................................................231 ALPHABETICAL INDEX..............................................................................233
Questions? Email us: [email protected]
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.V
