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Bobcat T870 Compact Track Loader Operation & Maintenance Manual SN B47C11001 – B47C13699 – PDF DOWNLOAD
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Bobcat T870 Compact Track Loader Operation & Maintenance Manual SN B47C11001 – B47C13699 – PDF DOWNLOAD
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Description
Bobcat T870 Compact Track Loader Operation & Maintenance Manual SN B47C11001 – B47C13699 – PDF DOWNLOAD
FILE DETAILS:
Bobcat T870 Compact Track Loader Operation & Maintenance Manual SN B47C11001 – B47C13699 – PDF DOWNLOAD
Language : English
Pages : 242
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Bobcat T870 Compact Track Loader Operation & Maintenance Manual SN B47C11001 – B47C13699 – PDF DOWNLOAD
FOREWORD:
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation
and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE
MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer.
This manual may illustrate options and accessories not installed on your loader.
SAFETY INSTRUCTIONS:
Before Operation:
- Carefully follow the operating and maintenance instructions in this manual.
- The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.
- This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
- The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
- The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.
The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:
• The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
• The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
• Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
• An Operator’s Handbook is fastened to the operator cab of the loader. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
• The AEM Safety Manual delivered with the machine gives general safety information.
• The Skid-Steer Loader Operating Training Course is available through your Bobcat dealer. This course is intended to provide rules and practices of correct operation of the Bobcat loader. The course is available in English and Spanish versions.
• Service Safety Training Courses are available from your Bobcat dealer. They provide information for safe and correct service procedures.
TABLE OF CONTENTS:
Bobcat T870 Compact Track Loader Operation & Maintenance Manual SN B47C11001 – B47C13699 – PDF DOWNLOAD
OPERATOR SAFETY WARNINGS........................................................................ 2 CONTENTS........................................................................................ 3 FOREWORD........................................................................................ 4 BOBCAT COMPANY IS IS0 9001 CERTIFIED........................................................ 5 REGULAR MAINTENANCE ITEMS................................................................... 6 SERIAL NUMBER LOCATIONS..................................................................... 7 Loader Serial Number.................................................................... 7 Engine Serial Number.................................................................... 7 DELIVERY REPORT............................................................................. 7 LOADER IDENTIFICATION....................................................................... 8 FEATURES, ACCESSORIES, AND ATTACHMENTS...................................................... 9 Standard Items.......................................................................... 9 Options And Accessories................................................................. 9 Buckets Available....................................................................... 10 Attachments............................................................................. 10 High-Flow Attachments................................................................... 10 Special Applications Kit................................................................ 11 Special Applications Kit Inspection And Maintenance..................................... 11 Forestry Door And Window Kit............................................................ 12 Forestry Door And Window Kit Inspection And Maintenance................................. 12 SAFETY AND TRAINING RESOURCES................................................................... 13 SAFETY INSTRUCTIONS......................................................................... 14 Before Operation........................................................................ 14 Safe Operation Is The Operator’s Responsibility......................................... 15 Safe Operation Needs A Qualified Operator............................................... 15 Avoid Silica Dust....................................................................... 16 FIRE PREVENTION............................................................................. 16 Maintenance............................................................................. 16 Operation............................................................................... 16 Electrical.............................................................................. 16 Hydraulic System........................................................................ 17 Fueling................................................................................. 17 Starting................................................................................ 17 Spark Arrester Exhaust System........................................................... 17 Welding And Grinding.................................................................... 17 Fire Extinguishers...................................................................... 17 PUBLICATIONS AND TRAINING RESOURCES......................................................... 18 MACHINE SIGNS (DECALS)...................................................................... 19 Pictorial Only Safety Signs............................................................. 21 OPERATING INSTRUCTIONS.......................................................................... 23 INTENDED USE................................................................................ 27 INSTRUMENT PANEL IDENTIFICATION............................................................. 28 Overview................................................................................ 28 Left Panel.............................................................................. 29 Display Screen.......................................................................... 31 Right Panel (Standard Key Panel)........................................................ 31 Right Panel (Keyless Start Panel)....................................................... 32 Right Panel (Deluxe Instrumentation Panel).............................................. 33 Left Switch Panel....................................................................... 35 Right Switch Panel...................................................................... 35 Left Side Lower Panel................................................................... 36 Right Side Lower Panel.................................................................. 36 Radio................................................................................... 37 Rear View Camera System................................................................. 39 CONTROL IDENTIFICATION...................................................................... 41 Description............................................................................. 41 Standard Controls with Power Assist (SCPA).............................................. 42 Selectable Joystick Controls (SJC)...................................................... 43 OPERATOR CAB................................................................................ 44 Description............................................................................. 44 Side Windows............................................................................ 44 Door Operation.......................................................................... 44 Front Wiper............................................................................. 45 Cab Light............................................................................... 45 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)..................................................... 46 Description............................................................................. 46 Operation............................................................................... 46 SEAT BAR RESTRAINT SYSTEM................................................................... 47 Description............................................................................. 47 Operation............................................................................... 47 SELECTIVE CATALYTIC REDUCTION (SCR) SYSTEM.................................................. 48 Description............................................................................. 48 Diesel Exhaust Fluid (DEF) / AdBlue® Level.............................................. 48 DeSOX Process........................................................................... 49 SCR System Codes........................................................................ 51 Diesel Exhaust Fluid (DEF) / AdBlue® Unsatisfactory Quality............................. 52 SCR System Component Tampering.......................................................... 52 EGR Impeded............................................................................. 53 Diesel Exhaust Fluid (DEF) / AdBlue® Dosing Interruption................................ 53 PARKING BRAKE............................................................................... 54 Operation............................................................................... 54 TRACTION LOCK OVERRIDE...................................................................... 54 Description............................................................................. 54 Operation............................................................................... 54 ENGINE SPEED CONTROL........................................................................ 55 Operation............................................................................... 55 AUTO IDLE................................................................................... 55 Description............................................................................. 55 Operation............................................................................... 55 LIFT ARM BYPASS CONTROL..................................................................... 56 Description............................................................................. 56 Operation............................................................................... 56 EMERGENCY EXIT.............................................................................. 57 Rear Window Identification.............................................................. 57 Rear Window Removal (Latches)........................................................... 57 Rear Window Removal (Rubber Cord)....................................................... 57 External Access (Rear Window With Latches).............................................. 58 External Access (Rear Window With Rubber Cord).......................................... 58 Front Door.............................................................................. 58 BACK-UP ALARM SYSTEM........................................................................ 60 Description............................................................................. 60 Operation............................................................................... 60 DRIVING AND STEERING THE LOADER............................................................. 61 Available Control Configurations........................................................ 61 Operation (SCPA)........................................................................ 61 Operation (SJC) In ‘ISO’ Control Pattern................................................ 62 Operation (SJC) In ‘H’ Control Pattern.................................................. 63 STOPPING THE LOADER......................................................................... 64 Using The Control Handles Or Joysticks.................................................. 64 TWO-SPEED CONTROL........................................................................... 65 Description............................................................................. 65 Operation............................................................................... 65 SPEED MANAGEMENT............................................................................ 66 Description............................................................................. 66 Operation............................................................................... 66 Changing The Factory Default Setting.................................................... 67 DRIVE RESPONSE.............................................................................. 68 Description............................................................................. 68 Operation............................................................................... 68 STEERING DRIFT COMPENSATION................................................................. 70 Description............................................................................. 70 Operation............................................................................... 70 LIFT AND TILT COMPENSATION.................................................................. 72 Description............................................................................. 72 Operation............................................................................... 72 HYDRAULIC CONTROLS.......................................................................... 74 Description............................................................................. 74 Standard Controls With Power Assist (SCPA).............................................. 74 Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern............................. 75 Selectable Joystick Controls (SJC) In ‘H’ Control Pattern............................... 75 Hydraulic Bucket Positioning............................................................ 76 Automatic Ride Control.................................................................. 77 Reversing Fan........................................................................... 78 FRONT Auxiliary Hydraulics Operation.................................................... 79 FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW).................................. 80 FRONT Auxiliary Hydraulics Operation (REVERSE CONTINUOUS FLOW).......................... 80 REAR Auxiliary Hydraulics Operation..................................................... 81 High-Flow Auxiliary Hydraulics Operation................................................ 82 Quick Couplers.......................................................................... 83 Quick Coupler Troubleshooting........................................................... 83 Relieve Auxiliary Hydraulic Pressure (Loader And Attachment)............................ 84 ATTACHMENT CONTROL DEVICE (ACD)............................................................. 85 Description............................................................................. 85 DAILY INSPECTION............................................................................ 86 Daily Inspection And Maintenance........................................................ 86 PRE-STARTING PROCEDURE...................................................................... 88 Entering The Loader..................................................................... 88 Operation & Maintenance Manual And Operator’s Handbook Locations........................ 88 Seat Adjustment......................................................................... 89 Seat Belt Adjustment.................................................................... 91 Seat Bar................................................................................ 92 Steering Handle / Joystick Position Adjustment.......................................... 92 STARTING THE ENGINE......................................................................... 93 Standard Key Panel...................................................................... 93 Keyless Start Panel..................................................................... 95 Deluxe Instrumentation Panel............................................................ 97 Warming The Hydraulic / Hydrostatic System.............................................. 99 Cold Temperature Starting............................................................... 99 Cold Temperature Engine Speed Control................................................... 99 MONITORING THE DISPLAY PANELS...............................................................100 Left Panel..............................................................................100 Warning And Shutdown....................................................................100 STOPPING THE ENGINE AND LEAVING THE LOADER..................................................101 Procedure...............................................................................101 COUNTERWEIGHTS..............................................................................102 Description.............................................................................102 Effect On The Loader And Loader Operation...............................................102 When To Consider Using Counterweights...................................................102 When To Consider Removing Counterweights................................................102 Accessories That Affect Machine Weight..................................................102 ATTACHMENTS.................................................................................103 Choosing The Correct Bucket.............................................................103 Pallet Fork.............................................................................103 Installing And Removing The Attachment (Hand Lever Bob-Tach)............................104 Installing And Removing The Attachment (Power Bob-Tach).................................107 TRACK UNDERCARRIAGE SYSTEM..................................................................110 Introduction............................................................................110 Compact Track Loader Operating And Maintenance Tips.....................................110 OPERATING PROCEDURE.........................................................................112 Inspect The Work Area...................................................................112 Basic Operating Instructions............................................................112 Driving On Public Roads.................................................................112 Operating With A Full Bucket............................................................113 Operating With An Empty Bucket..........................................................113 TOWING THE LOADER...........................................................................114 Procedure...............................................................................114 LIFTING THE LOADER..........................................................................114 Single-Point Lift.......................................................................114 Four-Point Lift.........................................................................115 TRANSPORTING THE LOADER ON A TRAILER........................................................116 Loading And Unloading...................................................................116 Fastening...............................................................................116 PREVENTIVE MAINTENANCE..........................................................................117 MAINTENANCE SAFETY..........................................................................120 SERVICE SCHEDULE............................................................................121 Maintenance Intervals...................................................................121 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™).....................................................123 Inspecting The BICS™ (Engine STOPPED – Key ON)..........................................123 Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON)....123 Inspecting The Seat Bar Sensor (Engine RUNNING).........................................123 Inspecting The Traction Lock And Parking Brake (Engine RUNNING).........................123 Inspecting The Lift Arm Bypass Control..................................................123 Inspecting Deactivation Of Lift And Tilt Functions (SJC)................................123 SEAT BAR RESTRAINT SYSTEM...................................................................124 Description.............................................................................124 Inspection And Maintenance..............................................................125 SEAT BELT...................................................................................126 Inspection And Maintenance..............................................................126 LIFT ARM SUPPORT DEVICE.....................................................................127 Description.............................................................................127 Installing..............................................................................128 Removing................................................................................129 BACK-UP ALARM SYSTEM........................................................................130 Description.............................................................................130 Inspection..............................................................................130 OPERATOR CAB................................................................................131 Description.............................................................................131 Cab Door Sensor.........................................................................131 Raising.................................................................................132 Lowering................................................................................133 REAR DOOR (TAILGATE)........................................................................134 Opening And Closing.....................................................................134 Adjusting Latch.........................................................................134 REAR GRILLE.................................................................................135 Removing................................................................................135 Installing..............................................................................135 HEATING, VENTILATION, AND AIR CONDITIONING (HVAC) SYSTEM....................................136 Filters.................................................................................136 Air Conditioning Evaporator / Heater Coil...............................................137 Air Conditioning Condenser..............................................................138 Air Conditioning Lubrication............................................................138 Troubleshooting.........................................................................138 ENGINE AIR CLEANER..........................................................................139 Replacing Filters.......................................................................139 FUEL SYSTEM.................................................................................141 Fuel Specifications.....................................................................141 Biodiesel Blend Fuel....................................................................141 Filling The Fuel Tank...................................................................142 Fuel Filter.............................................................................143 Removing Air From The Fuel System.......................................................144 DIESEL EXHAUST FLUID (DEF) / ADBLUE® SYSTEM.................................................145 Description.............................................................................145 Filling The DEF / AdBlue® Tank..........................................................145 ENGINE LUBRICATION SYSTEM...................................................................146 Checking And Adding Engine Oil..........................................................146 Engine Oil Chart........................................................................146 Removing And Replacing Oil And Filter...................................................147 ENGINE COOLING SYSTEM.......................................................................149 Maintenance Platform....................................................................149 Cleaning................................................................................149 Checking And Adding Coolant.............................................................152 Removing And Replacing Coolant..........................................................153 ELECTRICAL SYSTEM...........................................................................155 Description.............................................................................155 Fuse And Relay Location / Identification................................................155 Battery Maintenance.....................................................................160 Maintaining Battery Charge Level........................................................160 Battery Service During Machine Storage..................................................160 Battery Testing.........................................................................161 Battery Charging........................................................................161 Using A Booster Battery (Jump Starting).................................................162 Removing And Installing Battery.........................................................163 HYDRAULIC / HYDROSTATIC SYSTEM..............................................................164 Checking And Adding Fluid...............................................................164 Hydraulic / Hydrostatic Fluid Chart.....................................................164 Removing And Replacing Hydraulic Fluid..................................................165 Removing And Replacing Hydraulic / Hydrostatic Filter...................................167 Removing And Replacing Hydraulic Charge Filter..........................................168 Replacing Reservoir Breather Cap........................................................169 TRACK TENSION...............................................................................170 Description.............................................................................170 Adjusting The Hydraulic Pressure Reducing Valve.........................................170 Hydraulic Tensioner Valve Service Position..............................................171 HYDROSTATIC DRIVE MOTOR.....................................................................172 Removing And Replacing Fluid............................................................172 TRACK SPROCKET MAINTENANCE..................................................................172 Tightening Procedure....................................................................172 ALTERNATOR BELT.............................................................................173 Belt Adjustment.........................................................................173 Belt Replacement........................................................................173 AIR CONDITIONING BELT.......................................................................174 Belt Adjustment.........................................................................174 Belt Replacement........................................................................174 DRIVE BELT..................................................................................176 Belt Adjustment.........................................................................176 Stop Adjustment.........................................................................176 Belt Replacement........................................................................177 AUTOMATIC RIDE CONTROL ACCUMULATOR..........................................................179 Checking Accumulator Charge.............................................................179 LUBRICATING THE LOADER......................................................................180 Lubrication Locations...................................................................180 TRACK ROLLER AND IDLER LUBRICATION..........................................................184 Procedure...............................................................................184 PIVOT PINS..................................................................................184 Inspection And Maintenance..............................................................184 BOB-TACH (HAND LEVER).......................................................................185 Inspection And Maintenance..............................................................185 BOB-TACH (POWER)............................................................................186 Inspection And Maintenance..............................................................186 LOADER STORAGE AND RETURN TO SERVICE........................................................187 Storage.................................................................................187 Return To Service.......................................................................187 SYSTEM SETUP AND ANALYSIS.......................................................................188 DIAGNOSTIC SERVICE CODES....................................................................189 Viewing Service Codes...................................................................189 Service Codes List......................................................................190 CONTROL PANEL SETUP.........................................................................205 Right Panel Setup (Deluxe Instrumentation Panel)........................................205 PASSWORD SETUP (KEYLESS START PANEL)........................................................209 Password Description....................................................................209 Changing The Owner Password.............................................................209 Password Lockout Feature................................................................209 PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL)...............................................210 Password Description....................................................................210 Changing The Owner Password.............................................................210 Changing The User Passwords.............................................................211 Password Lockout Feature................................................................211 MAINTENANCE CLOCK...........................................................................212 Description.............................................................................212 Setup...................................................................................213 Reset...................................................................................213 MACHINE SIGN TRANSLATIONS.......................................................................214 MACHINE SIGN TRANSLATIONS...................................................................215 Service Schedule (7242070)..............................................................215 Warning (7167993).......................................................................218 Warning (7169291).......................................................................218 Danger (7167989)........................................................................218 Danger (7167990)........................................................................218 Danger (7167988)........................................................................219 Warning (7168114).......................................................................219 Warning (7167994).......................................................................220 Warning (7168140).......................................................................221 Warning (7168142).......................................................................221 Warning (7167996).......................................................................222 Warning (6737189).......................................................................222 Warning (7184346).......................................................................223 Danger (7170355)........................................................................223 Lift Arm Support Device (7177071).......................................................224 Warning (7168024).......................................................................225 Warning (7142141).......................................................................226 Warning (7168019).......................................................................227 SPECIFICATIONS..................................................................................228 LOADER SPECIFICATIONS.......................................................................229 Machine Dimensions......................................................................229 Performance.............................................................................230 Engine..................................................................................230 Drive System............................................................................231 Controls................................................................................231 Hydraulic System........................................................................232 Electrical System.......................................................................233 Capacities..............................................................................233 Tracks..................................................................................234 Ground Pressure.........................................................................234 WARRANTY........................................................................................235 WARRANTY....................................................................................236 ALPHABETICAL INDEX..............................................................................238
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