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Bobcat T870 Compact Track Loader Operation & Maintenance Manual SN B47C13700 & Above – PDF DOWNLOAD
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Bobcat T870 Compact Track Loader Operation & Maintenance Manual SN B47C13700 & Above – PDF DOWNLOAD
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Description
Bobcat T870 Compact Track Loader Operation & Maintenance Manual SN B47C13700 & Above – PDF DOWNLOAD
FILE DETAILS:
Bobcat T870 Compact Track Loader Operation & Maintenance Manual SN B47C13700 & Above – PDF DOWNLOAD
Language : English
Pages : 248
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Bobcat T870 Compact Track Loader Operation & Maintenance Manual SN B47C13700 & Above – PDF DOWNLOAD
FOREWORD:
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation
and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE
MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer.
This manual may illustrate options and accessories not installed on your loader.
SAFETY INSTRUCTIONS:
Before Operation:
- Carefully follow the operating and maintenance instructions in this manual.
- The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.
- This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
- The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
- The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.
The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:
• The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
• The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
• Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
• An Operator’s Handbook is fastened to the operator cab of the loader. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
• The AEM Safety Manual delivered with the machine gives general safety information.
• The Skid-Steer Loader Operating Training Course is available through your Bobcat dealer. This course is intended to provide rules and practices of correct operation of the Bobcat loader. The course is available in English and Spanish versions.
• Service Safety Training Courses are available from your Bobcat dealer. They provide information for safe and correct service procedures.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Bobcat T870 Compact Track Loader Operation & Maintenance Manual SN B47C13700 & Above – PDF DOWNLOAD
OPERATOR SAFETY WARNINGS........................................................................ 2 CONTENTS........................................................................................ 3 FOREWORD........................................................................................ 4 BOBCAT COMPANY IS IS0 9001 CERTIFIED........................................................ 5 REGULAR MAINTENANCE ITEMS................................................................... 6 SERIAL NUMBER LOCATIONS..................................................................... 7 Loader Serial Number.................................................................... 7 Engine Serial Number.................................................................... 7 DELIVERY REPORT............................................................................. 7 LOADER IDENTIFICATION....................................................................... 8 FEATURES, ACCESSORIES, AND ATTACHMENTS...................................................... 9 Standard Items.......................................................................... 9 Options And Accessories................................................................. 9 Buckets Available....................................................................... 10 Attachments............................................................................. 10 High-Flow Attachments................................................................... 10 Special Applications Kit................................................................ 11 Special Applications Kit Inspection And Maintenance..................................... 11 Forestry Door And Window Kit............................................................ 12 Forestry Door And Window Kit Inspection And Maintenance................................. 12 SAFETY AND TRAINING RESOURCES................................................................... 13 SAFETY INSTRUCTIONS......................................................................... 14 Before Operation........................................................................ 14 Safe Operation Is The Operator’s Responsibility......................................... 15 Safe Operation Needs A Qualified Operator............................................... 15 Avoid Silica Dust....................................................................... 16 FIRE PREVENTION............................................................................. 16 Maintenance............................................................................. 16 Operation............................................................................... 16 Electrical.............................................................................. 16 Hydraulic System........................................................................ 17 Fueling................................................................................. 17 Starting................................................................................ 17 Spark Arrester Exhaust System........................................................... 17 Welding And Grinding.................................................................... 17 Fire Extinguishers...................................................................... 17 PUBLICATIONS AND TRAINING RESOURCES......................................................... 18 MACHINE SIGNS (DECALS)...................................................................... 19 Pictorial Only Safety Signs............................................................. 21 OPERATING INSTRUCTIONS.......................................................................... 23 INTENDED USE................................................................................ 27 INSTRUMENT PANEL IDENTIFICATION............................................................. 28 Overview................................................................................ 28 Left Panel.............................................................................. 29 Display Screen.......................................................................... 31 Right Panel (Standard Key Panel)........................................................ 31 Right Panel (Keyless Start Panel)....................................................... 32 Right Panel (Deluxe Instrumentation Panel).............................................. 33 Left Switch Panel....................................................................... 35 Right Switch Panel...................................................................... 35 Left Side Lower Panel................................................................... 36 Right Side Lower Panel.................................................................. 36 Radio................................................................................... 37 Rear View Camera System................................................................. 39 CONTROL IDENTIFICATION...................................................................... 41 Description............................................................................. 41 Standard Controls with Power Assist (SCPA).............................................. 42 Selectable Joystick Controls (SJC)...................................................... 43 OPERATOR CAB................................................................................ 44 Description............................................................................. 44 Side Windows............................................................................ 44 Door Operation.......................................................................... 44 Front Wiper............................................................................. 45 Cab Light............................................................................... 45 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)..................................................... 46 Description............................................................................. 46 Operation............................................................................... 46 SEAT BAR RESTRAINT SYSTEM................................................................... 47 Description............................................................................. 47 Operation............................................................................... 47 SELECTIVE CATALYTIC REDUCTION (SCR) SYSTEM.................................................. 48 Description............................................................................. 48 Diesel Exhaust Fluid (DEF) / AdBlue® Level.............................................. 48 DeSOX Process........................................................................... 49 SCR System Codes........................................................................ 51 Diesel Exhaust Fluid (DEF) / AdBlue® Unsatisfactory Quality............................. 52 SCR System Component Tampering.......................................................... 52 EGR Impeded............................................................................. 53 Diesel Exhaust Fluid (DEF) / AdBlue® Dosing Interruption................................ 53 PARKING BRAKE............................................................................... 54 Operation............................................................................... 54 TRACTION LOCK OVERRIDE...................................................................... 54 Description............................................................................. 54 Operation............................................................................... 54 ENGINE SPEED CONTROL........................................................................ 55 Operation............................................................................... 55 AUTO IDLE................................................................................... 55 Description............................................................................. 55 Operation............................................................................... 55 LIFT ARM BYPASS CONTROL..................................................................... 56 Description............................................................................. 56 Operation............................................................................... 56 EMERGENCY EXIT.............................................................................. 57 Rear Window Identification.............................................................. 57 Rear Window Removal (Latches)........................................................... 57 Rear Window Removal (Rubber Cord)....................................................... 57 External Access (Rear Window With Latches).............................................. 58 External Access (Rear Window With Rubber Cord).......................................... 58 Front Door.............................................................................. 58 BACK-UP ALARM SYSTEM........................................................................ 60 Description............................................................................. 60 Operation............................................................................... 60 DRIVING AND STEERING THE LOADER............................................................. 61 Available Control Configurations........................................................ 61 Operation (SCPA)........................................................................ 61 Operation (SJC) In ‘ISO’ Control Pattern................................................ 62 Operation (SJC) In ‘H’ Control Pattern.................................................. 63 STOPPING THE LOADER......................................................................... 64 Using The Control Handles Or Joysticks.................................................. 64 TWO-SPEED CONTROL........................................................................... 65 Description............................................................................. 65 Operation............................................................................... 65 SPEED MANAGEMENT............................................................................ 66 Description............................................................................. 66 Operation............................................................................... 66 Changing The Factory Default Setting.................................................... 67 DRIVE RESPONSE.............................................................................. 68 Description............................................................................. 68 Operation............................................................................... 68 STEERING DRIFT COMPENSATION................................................................. 70 Description............................................................................. 70 Operation............................................................................... 70 LIFT AND TILT COMPENSATION.................................................................. 72 Description............................................................................. 72 Operation............................................................................... 72 HYDRAULIC CONTROLS.......................................................................... 74 Description............................................................................. 74 Standard Controls With Power Assist (SCPA).............................................. 74 Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern............................. 75 Selectable Joystick Controls (SJC) In ‘H’ Control Pattern............................... 75 Hydraulic Bucket Positioning............................................................ 76 Automatic Ride Control.................................................................. 77 Reversing Fan........................................................................... 78 FRONT Auxiliary Hydraulics Operation.................................................... 79 FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW).................................. 80 FRONT Auxiliary Hydraulics Operation (REVERSE CONTINUOUS FLOW).......................... 80 REAR Auxiliary Hydraulics Operation..................................................... 81 High-Flow Auxiliary Hydraulics Operation................................................ 82 Quick Couplers.......................................................................... 83 Quick Coupler Troubleshooting........................................................... 83 Relieve Auxiliary Hydraulic Pressure (Loader And Attachment)............................ 84 ATTACHMENT CONTROL DEVICE (ACD)............................................................. 85 Description............................................................................. 85 DAILY INSPECTION............................................................................ 86 Daily Inspection And Maintenance........................................................ 86 PRE-STARTING PROCEDURE...................................................................... 88 Entering The Loader..................................................................... 88 Operation & Maintenance Manual And Operator’s Handbook Locations........................ 88 Seat Adjustment......................................................................... 89 Seat Belt Adjustment.................................................................... 91 Seat Bar................................................................................ 92 Steering Handle / Joystick Position Adjustment.......................................... 92 STARTING THE ENGINE......................................................................... 93 Standard Key Panel...................................................................... 93 Keyless Start Panel..................................................................... 95 Deluxe Instrumentation Panel............................................................ 97 Warming The Hydraulic / Hydrostatic System.............................................. 99 Cold Temperature Starting............................................................... 99 Cold Temperature Engine Speed Control................................................... 99 MONITORING THE DISPLAY PANELS...............................................................100 Left Panel..............................................................................100 Warning And Shutdown....................................................................100 STOPPING THE ENGINE AND LEAVING THE LOADER..................................................101 Procedure...............................................................................101 COUNTERWEIGHTS..............................................................................102 Description.............................................................................102 Effect On The Loader And Loader Operation...............................................102 When To Consider Using Counterweights...................................................102 When To Consider Removing Counterweights................................................102 Accessories That Affect Machine Weight..................................................102 ATTACHMENTS.................................................................................103 Choosing The Correct Bucket.............................................................103 Pallet Fork.............................................................................104 Inspecting Pallet Fork..................................................................104 Installing And Removing The Attachment (Hand Lever Bob-Tach)............................105 Installing And Removing The Attachment (Power Bob-Tach).................................108 TRACK UNDERCARRIAGE SYSTEM..................................................................111 Introduction............................................................................111 Compact Track Loader Operating And Maintenance Tips.....................................111 OPERATING PROCEDURE.........................................................................113 Inspect The Work Area...................................................................113 Basic Operating Instructions............................................................113 Driving On Public Roads.................................................................113 Operating With A Full Bucket............................................................114 Operating With An Empty Bucket..........................................................114 TOWING THE LOADER...........................................................................115 Procedure...............................................................................115 LIFTING THE LOADER..........................................................................115 Single-Point Lift.......................................................................115 Four-Point Lift.........................................................................116 TRANSPORTING THE LOADER ON A TRAILER........................................................117 Loading And Unloading...................................................................117 Fastening...............................................................................117 PREVENTIVE MAINTENANCE..........................................................................118 MAINTENANCE SAFETY..........................................................................122 SERVICE SCHEDULE............................................................................123 Maintenance Intervals...................................................................123 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™).....................................................125 Inspecting The BICS™ (Engine STOPPED – Key ON)..........................................125 Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON)....125 Inspecting The Seat Bar Sensor (Engine RUNNING).........................................125 Inspecting The Traction Lock And Parking Brake (Engine RUNNING).........................125 Inspecting The Lift Arm Bypass Control..................................................125 Inspecting Deactivation Of Lift And Tilt Functions (SJC)................................125 SEAT BAR RESTRAINT SYSTEM...................................................................126 Description.............................................................................126 Inspection And Maintenance..............................................................127 SEAT BELT...................................................................................128 Inspection And Maintenance..............................................................128 LIFT ARM SUPPORT............................................................................129 Description.............................................................................129 Installing..............................................................................130 Removing................................................................................131 BACK-UP ALARM SYSTEM........................................................................132 Description.............................................................................132 Inspection..............................................................................132 OPERATOR CAB................................................................................133 Description.............................................................................133 Cab Door Sensor.........................................................................133 Raising.................................................................................134 Lowering................................................................................135 REAR DOOR (TAILGATE)........................................................................136 Opening And Closing.....................................................................136 Adjusting Latch.........................................................................136 REAR GRILLE.................................................................................137 Removing................................................................................137 Installing..............................................................................137 HEATING, VENTILATION, AND AIR CONDITIONING (HVAC) SYSTEM....................................138 Filters.................................................................................138 Air Conditioning Evaporator / Heater Coil...............................................139 Air Conditioning Condenser..............................................................140 Air Conditioning Lubrication............................................................140 Troubleshooting.........................................................................140 ENGINE AIR CLEANER..........................................................................141 Replacing Filters.......................................................................141 FUEL SYSTEM.................................................................................143 Fuel Specifications.....................................................................143 Biodiesel Blend Fuel....................................................................143 Filling The Fuel Tank...................................................................144 Fuel Filter (Earlier Models)............................................................145 Removing Air From The Fuel System (Earlier Models)......................................146 Main Fuel Filter (Later Models).........................................................147 Fuel Pre-Filter (Later Models)..........................................................149 Removing Air From The Fuel System (Later Models)........................................150 DIESEL EXHAUST FLUID (DEF) / ADBLUE® SYSTEM.................................................151 Description.............................................................................151 Filling The DEF / AdBlue® Tank..........................................................151 ENGINE LUBRICATION SYSTEM...................................................................152 Checking And Adding Engine Oil..........................................................152 Engine Oil Chart........................................................................152 Removing And Replacing Oil And Filter...................................................153 ENGINE COOLING SYSTEM.......................................................................155 Maintenance Platform....................................................................155 Cleaning................................................................................155 Checking And Adding Coolant.............................................................158 Removing And Replacing Coolant..........................................................159 ELECTRICAL SYSTEM...........................................................................161 Description.............................................................................161 Fuse And Relay Location / Identification................................................161 Battery Maintenance.....................................................................166 Maintaining Battery Charge Level........................................................166 Battery Service During Machine Storage..................................................166 Battery Testing.........................................................................167 Battery Charging........................................................................167 Using A Booster Battery (Jump Starting).................................................168 Removing And Installing Battery.........................................................169 HYDRAULIC / HYDROSTATIC SYSTEM..............................................................170 Checking And Adding Fluid...............................................................170 Hydraulic / Hydrostatic Fluid Chart.....................................................170 Removing And Replacing Hydraulic Fluid..................................................171 Removing And Replacing Hydraulic / Hydrostatic Filter...................................173 Removing And Replacing Hydraulic Charge Filter..........................................174 Replacing Reservoir Breather Cap........................................................175 TRACK TENSION...............................................................................176 Description.............................................................................176 Adjusting The Hydraulic Pressure Reducing Valve.........................................176 Hydraulic Tensioner Valve Service Position..............................................177 HYDROSTATIC DRIVE MOTOR.....................................................................178 Removing And Replacing Fluid............................................................178 TRACK SPROCKET MAINTENANCE..................................................................178 Tightening Procedure....................................................................178 ALTERNATOR BELT.............................................................................179 Belt Adjustment.........................................................................179 Belt Replacement........................................................................179 AIR CONDITIONING BELT.......................................................................180 Belt Adjustment.........................................................................180 Belt Replacement........................................................................180 DRIVE BELT..................................................................................182 Belt Adjustment.........................................................................182 Stop Adjustment.........................................................................182 Belt Replacement........................................................................183 AUTOMATIC RIDE CONTROL ACCUMULATOR..........................................................185 Checking Accumulator Charge.............................................................185 LUBRICATING THE LOADER......................................................................186 Lubrication Locations...................................................................186 TRACK ROLLER AND IDLER LUBRICATION..........................................................190 Procedure...............................................................................190 PIVOT PINS..................................................................................190 Inspection And Maintenance..............................................................190 BOB-TACH (HAND LEVER).......................................................................191 Inspection And Maintenance..............................................................191 BOB-TACH (POWER)............................................................................192 Inspection And Maintenance..............................................................192 LOADER STORAGE AND RETURN TO SERVICE........................................................193 Storage.................................................................................193 Return To Service.......................................................................193 SYSTEM SETUP AND ANALYSIS.......................................................................194 DIAGNOSTIC SERVICE CODES....................................................................195 Viewing Service Codes...................................................................195 Service Codes List......................................................................196 CONTROL PANEL SETUP.........................................................................211 Right Panel Setup (Deluxe Instrumentation Panel)........................................211 PASSWORD SETUP (KEYLESS START PANEL)........................................................215 Password Description....................................................................215 Changing The Owner Password.............................................................215 Password Lockout Feature................................................................215 PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL)...............................................216 Password Description....................................................................216 Changing The Owner Password.............................................................216 Changing The User Passwords.............................................................217 Password Lockout Feature................................................................217 MAINTENANCE CLOCK...........................................................................218 Description.............................................................................218 Setup...................................................................................219 Reset...................................................................................219 MACHINE SIGN TRANSLATIONS.......................................................................220 MACHINE SIGN TRANSLATIONS...................................................................221 Service Schedule (7242070)..............................................................221 Warning (7167993).......................................................................224 Warning (7169291).......................................................................224 Danger (7167989)........................................................................224 Danger (7167990)........................................................................224 Danger (7167988)........................................................................225 Warning (7168114).......................................................................225 Warning (7167994).......................................................................226 Warning (7168140).......................................................................227 Warning (7168142).......................................................................227 Warning (7167996).......................................................................228 Warning (6737189).......................................................................228 Warning (7184346).......................................................................229 Danger (7170355)........................................................................229 Lift Arm Support (7177071)..............................................................230 Warning (7168024).......................................................................231 Warning (7142141).......................................................................232 Warning (7168019).......................................................................233 SPECIFICATIONS..................................................................................234 LOADER SPECIFICATIONS.......................................................................235 Machine Dimensions......................................................................235 Performance.............................................................................236 Engine..................................................................................236 Drive System............................................................................237 Controls................................................................................237 Hydraulic System........................................................................238 Electrical System.......................................................................239 Capacities..............................................................................239 Tracks..................................................................................240 Ground Pressure.........................................................................240 WARRANTY........................................................................................241 WARRANTY....................................................................................242 ALPHABETICAL INDEX..............................................................................244
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