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Bobcat T870 Compact Track Loader Operation & Maintenance Manual SN B47H11001 – B47H11299 – PDF DOWNLOAD
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Bobcat T870 Compact Track Loader Operation & Maintenance Manual SN B47H11001 – B47H11299 – PDF DOWNLOAD
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Description
Bobcat T870 Compact Track Loader Operation & Maintenance Manual SN B47H11001 – B47H11299 – PDF DOWNLOAD
FILE DETAILS:
Bobcat T870 Compact Track Loader Operation & Maintenance Manual SN B47H11001 – B47H11299 – PDF DOWNLOAD
Language : English
Pages : 220
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Bobcat T870 Compact Track Loader Operation & Maintenance Manual SN B47H11001 – B47H11299 – PDF DOWNLOAD
FOREWORD:
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation
and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE
MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer.
This manual may illustrate options and accessories not installed on your loader.
SAFETY INSTRUCTIONS:
Before Operation:
- Carefully follow the operating and maintenance instructions in this manual.
- The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.
- This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
- The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
- The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.
The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:
• The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
• The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
• Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
• An Operator’s Handbook is fastened to the operator cab of the loader. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
• The AEM Safety Manual delivered with the machine gives general safety information.
• The Skid-Steer Loader Operating Training Course is available through your Bobcat dealer. This course is intended to provide rules and practices of correct operation of the Bobcat loader. The course is available in English and Spanish versions.
• Service Safety Training Courses are available from your Bobcat dealer. They provide information for safe and correct service procedures.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Bobcat T870 Compact Track Loader Operation & Maintenance Manual SN B47H11001 – B47H11299 – PDF DOWNLOAD
OPERATOR SAFETY WARNINGS........................................................................ 2 CONTENTS........................................................................................ 3 FOREWORD........................................................................................ 4 BOBCAT COMPANY IS IS0 9001 CERTIFIED........................................................ 5 REGULAR MAINTENANCE ITEMS................................................................... 5 Fluids, Lubricants And Fuel............................................................. 6 SERIAL NUMBER LOCATIONS..................................................................... 7 Loader Serial Number.................................................................... 7 Engine Serial Number.................................................................... 7 DELIVERY REPORT............................................................................. 7 LOADER IDENTIFICATION....................................................................... 8 FEATURES, ACCESSORIES, AND ATTACHMENTS...................................................... 9 Standard Items.......................................................................... 9 Options And Accessories................................................................. 9 Buckets Available....................................................................... 10 Attachments............................................................................. 10 High-Flow Attachments................................................................... 10 Special Applications Kit................................................................ 11 Special Applications Kit Inspection And Maintenance..................................... 11 Forestry Door And Window Kit............................................................ 12 Forestry Door And Window Kit Inspection And Maintenance................................. 12 SAFETY AND TRAINING RESOURCES................................................................... 13 SAFETY INSTRUCTIONS......................................................................... 14 Before Operation........................................................................ 14 Safe Operation Is The Operator’s Responsibility......................................... 15 Safe Operation Needs A Qualified Operator............................................... 15 Avoid Silica Dust....................................................................... 16 FIRE PREVENTION............................................................................. 16 Maintenance............................................................................. 16 Operation............................................................................... 16 Electrical.............................................................................. 16 Hydraulic System........................................................................ 17 Fueling................................................................................. 17 Starting................................................................................ 17 Spark Arrester Exhaust System........................................................... 17 Welding And Grinding.................................................................... 17 Fire Extinguishers...................................................................... 17 PUBLICATIONS AND TRAINING RESOURCES......................................................... 18 MACHINE SIGNS (DECALS) (LOADERS WITH TEXT DECALS)........................................... 19 Pictorial Only Safety Signs............................................................. 21 MACHINE SIGNS (DECALS) (LOADERS WITH PICTORIAL ONLY DECALS)................................. 23 Pictorial Only Safety Signs............................................................. 25 OPERATING INSTRUCTIONS.......................................................................... 35 INTENDED USE................................................................................ 39 INSTRUMENT PANEL IDENTIFICATION............................................................. 40 Overview................................................................................ 40 Left Panel.............................................................................. 41 Display Screen.......................................................................... 43 Right Panel (Standard Key Panel)........................................................ 43 Right Panel (Keyless Start Panel)....................................................... 44 Right Panel (Deluxe Instrumentation Panel).............................................. 45 Left Switch Panel....................................................................... 47 Right Switch Panel...................................................................... 47 Left Side Lower Panel................................................................... 48 Right Side Lower Panel.................................................................. 48 Radio................................................................................... 49 Rear View Camera System................................................................. 51 CONTROL IDENTIFICATION...................................................................... 53 Description............................................................................. 53 Standard Controls with Power Assist (SCPA).............................................. 54 Selectable Joystick Controls (SJC)...................................................... 55 OPERATOR CAB................................................................................ 56 Description............................................................................. 56 Side Windows............................................................................ 56 Door Operation.......................................................................... 56 Front Wiper............................................................................. 57 Cab Light............................................................................... 57 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)..................................................... 58 Description............................................................................. 58 Operation............................................................................... 58 SEAT BAR RESTRAINT SYSTEM................................................................... 59 Description............................................................................. 59 Operation............................................................................... 59 PARKING BRAKE............................................................................... 60 Operation............................................................................... 60 TRACTION LOCK OVERRIDE...................................................................... 60 Description............................................................................. 60 Operation............................................................................... 60 ENGINE SPEED CONTROL........................................................................ 61 Operation............................................................................... 61 LIFT ARM BYPASS CONTROL..................................................................... 61 Description............................................................................. 61 Operation............................................................................... 61 EMERGENCY EXIT.............................................................................. 62 Rear Window Identification.............................................................. 62 Rear Window Removal (Latches)........................................................... 62 Rear Window Removal (Rubber Cord)....................................................... 62 External Access (Rear Window With Latches).............................................. 63 External Access (Rear Window With Rubber Cord).......................................... 63 Front Door.............................................................................. 63 BACK-UP ALARM SYSTEM........................................................................ 65 Description............................................................................. 65 Operation............................................................................... 65 DRIVING AND STEERING THE LOADER............................................................. 66 Available Control Configurations........................................................ 66 Operation (SCPA)........................................................................ 66 Operation (SJC) In ‘ISO’ Control Pattern................................................ 67 Operation (SJC) In ‘H’ Control Pattern.................................................. 68 STOPPING THE LOADER......................................................................... 69 Using The Control Handles Or Joysticks.................................................. 69 TWO-SPEED CONTROL........................................................................... 70 Description............................................................................. 70 Operation............................................................................... 70 SPEED MANAGEMENT............................................................................ 71 Description............................................................................. 71 Operation............................................................................... 71 Changing The Factory Default Setting.................................................... 72 DRIVE RESPONSE.............................................................................. 73 Description............................................................................. 73 Operation............................................................................... 73 STEERING DRIFT COMPENSATION................................................................. 75 Description............................................................................. 75 Operation............................................................................... 75 LIFT AND TILT COMPENSATION.................................................................. 77 Description............................................................................. 77 Operation............................................................................... 77 HYDRAULIC CONTROLS.......................................................................... 79 Description............................................................................. 79 Standard Controls With Power Assist (SCPA).............................................. 79 Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern............................. 80 Selectable Joystick Controls (SJC) In ‘H’ Control Pattern............................... 80 Hydraulic Bucket Positioning............................................................ 81 Automatic Ride Control.................................................................. 82 Reversing Fan........................................................................... 83 FRONT Auxiliary Hydraulics Operation.................................................... 84 FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW).................................. 85 FRONT Auxiliary Hydraulics Operation (REVERSE CONTINUOUS FLOW).......................... 85 REAR Auxiliary Hydraulics Operation..................................................... 86 High-Flow Auxiliary Hydraulics Operation................................................ 87 Quick Couplers.......................................................................... 88 Quick Coupler Troubleshooting........................................................... 88 Relieve Auxiliary Hydraulic Pressure (Loader And Attachment)............................ 89 ATTACHMENT CONTROL DEVICE (ACD)............................................................. 90 Description............................................................................. 90 DAILY INSPECTION............................................................................ 91 Daily Inspection And Maintenance........................................................ 91 PRE-STARTING PROCEDURE...................................................................... 93 Entering The Loader..................................................................... 93 Operation & Maintenance Manual And Operator’s Handbook Locations........................ 93 Seat Adjustment......................................................................... 94 Seat Belt Adjustment.................................................................... 96 Seat Bar................................................................................ 97 Steering Handle / Joystick Position Adjustment.......................................... 97 STARTING THE ENGINE......................................................................... 98 Standard Key Panel...................................................................... 98 Keyless Start Panel.....................................................................100 Deluxe Instrumentation Panel............................................................102 Warming The Hydraulic / Hydrostatic System..............................................104 Cold Temperature Starting...............................................................104 MONITORING THE DISPLAY PANELS...............................................................105 Left Panel..............................................................................105 Warning And Shutdown....................................................................105 STOPPING THE ENGINE AND LEAVING THE LOADER..................................................106 Procedure...............................................................................106 COUNTERWEIGHTS..............................................................................107 Description.............................................................................107 Effect On The Loader And Loader Operation...............................................107 When To Consider Using Counterweights...................................................107 When To Consider Removing Counterweights................................................107 Accessories That Affect Machine Weight..................................................107 ATTACHMENTS.................................................................................108 Choosing The Correct Bucket.............................................................108 Pallet Fork.............................................................................108 Installing And Removing The Attachment (Hand Lever Bob-Tach)............................109 Installing And Removing The Attachment (Power Bob-Tach).................................112 TRACK UNDERCARRIAGE SYSTEM..................................................................115 Introduction............................................................................115 Compact Track Loader Operating And Maintenance Tips.....................................115 OPERATING PROCEDURE.........................................................................117 Inspect The Work Area...................................................................117 Basic Operating Instructions............................................................117 Driving On Public Roads.................................................................117 Operating With A Full Bucket............................................................118 Operating With An Empty Bucket..........................................................118 TOWING THE LOADER...........................................................................119 Procedure...............................................................................119 LIFTING THE LOADER..........................................................................119 Single-Point Lift.......................................................................119 Four-Point Lift.........................................................................120 TRANSPORTING THE LOADER ON A TRAILER........................................................121 Loading And Unloading...................................................................121 Fastening...............................................................................121 PREVENTIVE MAINTENANCE..........................................................................122 MAINTENANCE SAFETY..........................................................................125 SERVICE SCHEDULE............................................................................126 Maintenance Intervals...................................................................126 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™).....................................................128 Inspecting The BICS™ (Engine STOPPED – Key ON)..........................................128 Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON)....128 Inspecting The Seat Bar Sensor (Engine RUNNING).........................................128 Inspecting The Traction Lock And Parking Brake (Engine RUNNING).........................128 Inspecting The Lift Arm Bypass Control..................................................128 Inspecting Deactivation Of Lift And Tilt Functions (SJC)................................128 SEAT BAR RESTRAINT SYSTEM...................................................................129 Description.............................................................................129 Inspection And Maintenance..............................................................130 SEAT BELT...................................................................................131 Inspection And Maintenance..............................................................131 LIFT ARM SUPPORT DEVICE.....................................................................132 Description.............................................................................132 Installing..............................................................................133 Removing................................................................................134 BACK-UP ALARM SYSTEM........................................................................135 Description.............................................................................135 Inspection..............................................................................135 OPERATOR CAB................................................................................136 Description.............................................................................136 Cab Door Sensor.........................................................................136 Raising.................................................................................137 Lowering................................................................................138 REAR DOOR (TAILGATE)........................................................................139 Opening And Closing.....................................................................139 Adjusting Latch.........................................................................139 REAR GRILLE.................................................................................140 Removing................................................................................140 Installing..............................................................................140 HEATING, VENTILATION, AND AIR CONDITIONING (HVAC) SYSTEM....................................141 Filters.................................................................................141 Air Conditioning Evaporator / Heater Coil...............................................142 Air Conditioning Condenser..............................................................143 Air Conditioning Lubrication............................................................143 Troubleshooting.........................................................................143 ENGINE AIR CLEANER..........................................................................144 Replacing Filters.......................................................................144 FUEL SYSTEM.................................................................................146 Fuel Specifications.....................................................................146 Biodiesel Blend Fuel....................................................................146 Filling The Fuel Tank...................................................................147 Fuel Filter.............................................................................148 Removing Air From The Fuel System.......................................................149 ENGINE LUBRICATION SYSTEM...................................................................150 Checking And Adding Engine Oil..........................................................150 Engine Oil Chart........................................................................150 Removing And Replacing Oil And Filter...................................................151 ENGINE COOLING SYSTEM.......................................................................153 Maintenance Platform....................................................................153 Cleaning................................................................................153 Checking And Adding Coolant.............................................................156 Removing And Replacing Coolant..........................................................157 ELECTRICAL SYSTEM...........................................................................158 Description.............................................................................158 Fuse And Relay Location / Identification................................................158 Battery Maintenance.....................................................................162 Maintaining Battery Charge Level........................................................162 Battery Service During Machine Storage..................................................162 Battery Testing.........................................................................163 Battery Charging........................................................................163 Using A Booster Battery (Jump Starting).................................................164 Removing And Installing Battery.........................................................165 HYDRAULIC / HYDROSTATIC SYSTEM..............................................................166 Checking And Adding Fluid...............................................................166 Hydraulic / Hydrostatic Fluid Chart.....................................................166 Removing And Replacing Hydraulic Fluid..................................................167 Removing And Replacing Hydraulic / Hydrostatic Filter...................................169 Removing And Replacing Hydraulic Charge Filter..........................................170 Replacing Reservoir Breather Cap........................................................171 SPARK ARRESTER MUFFLER......................................................................172 Cleaning Procedure......................................................................172 TRACK TENSION...............................................................................173 Description.............................................................................173 Adjusting The Hydraulic Pressure Reducing Valve.........................................173 Hydraulic Tensioner Valve Service Position..............................................174 HYDROSTATIC DRIVE MOTOR.....................................................................175 Removing And Replacing Fluid............................................................175 TRACK SPROCKET MAINTENANCE..................................................................175 Tightening Procedure....................................................................175 ALTERNATOR BELT.............................................................................176 Belt Adjustment.........................................................................176 Belt Replacement........................................................................176 AIR CONDITIONING BELT.......................................................................177 Belt Adjustment.........................................................................177 Belt Replacement........................................................................177 DRIVE BELT..................................................................................178 Belt Adjustment.........................................................................178 Stop Adjustment.........................................................................178 Belt Replacement........................................................................179 AUTOMATIC RIDE CONTROL ACCUMULATOR..........................................................181 Checking Accumulator Charge.............................................................181 LUBRICATING THE LOADER......................................................................182 Lubrication Locations...................................................................182 TRACK ROLLER AND IDLER LUBRICATION..........................................................186 Procedure...............................................................................186 PIVOT PINS..................................................................................186 Inspection And Maintenance..............................................................186 BOB-TACH (HAND LEVER).......................................................................187 Inspection And Maintenance..............................................................187 BOB-TACH (POWER)............................................................................188 Inspection And Maintenance..............................................................188 LOADER STORAGE AND RETURN TO SERVICE........................................................189 Storage.................................................................................189 Return To Service.......................................................................189 SYSTEM SETUP AND ANALYSIS.......................................................................190 DIAGNOSTIC SERVICE CODES....................................................................191 Viewing Service Codes...................................................................191 Service Codes List......................................................................192 CONTROL PANEL SETUP.........................................................................199 Right Panel Setup (Deluxe Instrumentation Panel)........................................199 PASSWORD SETUP (KEYLESS START PANEL)........................................................203 Password Description....................................................................203 Changing The Owner Password.............................................................203 Password Lockout Feature................................................................203 PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL)...............................................204 Password Description....................................................................204 Changing The Owner Password.............................................................204 Changing The User Passwords.............................................................205 Password Lockout Feature................................................................205 MAINTENANCE CLOCK...........................................................................206 Description.............................................................................206 Setup...................................................................................207 Reset...................................................................................207 SPECIFICATIONS..................................................................................208 LOADER SPECIFICATIONS.......................................................................209 Machine Dimensions......................................................................209 Performance.............................................................................210 Engine..................................................................................210 Drive System............................................................................211 Controls................................................................................211 Hydraulic System........................................................................212 Electrical System.......................................................................213 Capacities..............................................................................213 Tracks..................................................................................214 Ground Pressure.........................................................................214 WARRANTY........................................................................................215 WARRANTY....................................................................................216 ALPHABETICAL INDEX..............................................................................217
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PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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