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Bobcat T870 Compact Track Loader Operation & Maintenance Manual SN B47L11001 – B47L11499 – PDF DOWNLOAD
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Bobcat T870 Compact Track Loader Operation & Maintenance Manual SN B47L11001 – B47L11499 – PDF DOWNLOAD
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Description
Bobcat T870 Compact Track Loader Operation & Maintenance Manual SN B47L11001 – B47L11499 – PDF DOWNLOAD
FILE DETAILS:
Bobcat T870 Compact Track Loader Operation & Maintenance Manual SN B47L11001 – B47L11499 – PDF DOWNLOAD
Language : English
Pages : 232
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Bobcat T870 Compact Track Loader Operation & Maintenance Manual SN B47L11001 – B47L11499 – PDF DOWNLOAD
FOREWORD:
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your loader.
SAFETY INSTRUCTIONS:
Before Operation:
- Carefully follow the operating and maintenance instructions in this manual.
- The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
- The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
- The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.
The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:
• The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
• The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
• Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
• An Operator’s Handbook is fastened to the operator cab of the loader. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
The dealer and owner / operator review the recommended uses of the product when delivered. If the owner / operator will be using the machine for a different application(s) he or she must ask the dealer for recommendations on the new use.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Bobcat T870 Compact Track Loader Operation & Maintenance Manual SN B47L11001 – B47L11499 – PDF DOWNLOAD
OPERATOR SAFETY WARNINGS........................................................................ 2 CONTENTS........................................................................................ 3 FOREWORD........................................................................................ 4 DECLARATION OF CONFORMITY................................................................... 5 BOBCAT COMPANY IS IS0 9001 CERTIFIED........................................................ 7 REGULAR MAINTENANCE ITEMS................................................................... 7 Fluids, Lubricants And Fuel............................................................. 8 SERIAL NUMBER LOCATIONS..................................................................... 9 Loader Serial Number.................................................................... 9 Engine Serial Number.................................................................... 9 DELIVERY REPORT............................................................................. 9 LOADER IDENTIFICATION....................................................................... 10 FEATURES, ACCESSORIES, AND ATTACHMENTS...................................................... 11 Standard Items.......................................................................... 11 Options And Accessories................................................................. 11 Buckets Available....................................................................... 12 Attachments............................................................................. 12 High-Flow Attachments................................................................... 12 Special Applications Kit................................................................ 13 Special Applications Kit Inspection And Maintenance..................................... 13 Forestry Door And Window Kit............................................................ 14 Forestry Door And Window Kit Inspection And Maintenance................................. 14 SAFETY AND TRAINING RESOURCES................................................................... 15 SAFETY INSTRUCTIONS......................................................................... 16 Before Operation........................................................................ 16 Safe Operation Is The Operator’s Responsibility......................................... 17 Safe Operation Needs A Qualified Operator............................................... 17 Avoid Silica Dust....................................................................... 18 FIRE PREVENTION............................................................................. 18 Maintenance............................................................................. 18 Operation............................................................................... 18 Electrical.............................................................................. 18 Hydraulic System........................................................................ 19 Fueling................................................................................. 19 Starting................................................................................ 19 Spark Arrester Exhaust System........................................................... 19 Welding And Grinding.................................................................... 19 Fire Extinguishers...................................................................... 19 PUBLICATIONS AND TRAINING RESOURCES......................................................... 20 MACHINE SIGNS (DECALS)...................................................................... 21 Pictorial Only Safety Signs............................................................. 23 OPERATING INSTRUCTIONS.......................................................................... 33 INTENDED USE................................................................................ 37 INSTRUMENT PANEL IDENTIFICATION............................................................. 38 Overview................................................................................ 38 Left Panel.............................................................................. 39 Display Screen.......................................................................... 41 Right Panel (Standard Key Panel)........................................................ 41 Right Panel (Keyless Start Panel)....................................................... 42 Right Panel (Deluxe Instrumentation Panel).............................................. 43 Left Switch Panel....................................................................... 45 Right Switch Panel...................................................................... 45 Left Side Lower Panel................................................................... 46 Right Side Lower Panel.................................................................. 46 Radio................................................................................... 47 Rear View Camera System................................................................. 49 CONTROL IDENTIFICATION...................................................................... 51 Selectable Joystick Controls (SJC)...................................................... 51 OPERATOR CAB................................................................................ 52 Description............................................................................. 52 Side Windows............................................................................ 52 Door Operation.......................................................................... 52 Front Wiper............................................................................. 53 Cab Light............................................................................... 53 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)..................................................... 54 Description............................................................................. 54 Operation............................................................................... 54 SEAT BAR RESTRAINT SYSTEM................................................................... 55 Description............................................................................. 55 Operation............................................................................... 55 SELECTIVE CATALYTIC REDUCTION (SCR) SYSTEM.................................................. 56 Description............................................................................. 56 Diesel Exhaust Fluid (DEF) / AdBlue® Level.............................................. 56 DeSOX Process........................................................................... 57 SCR System Codes........................................................................ 59 Diesel Exhaust Fluid (DEF) / AdBlue® Unsatisfactory Quality............................. 60 SCR System Component Tampering.......................................................... 60 EGR Impeded............................................................................. 61 Diesel Exhaust Fluid (DEF) / AdBlue® Dosing Interruption................................ 61 PARKING BRAKE............................................................................... 62 Operation............................................................................... 62 TRACTION LOCK OVERRIDE...................................................................... 62 Description............................................................................. 62 Operation............................................................................... 62 ENGINE SPEED CONTROL........................................................................ 63 Operation............................................................................... 63 AUTO IDLE................................................................................... 63 Description............................................................................. 63 Operation............................................................................... 63 LIFT ARM BYPASS CONTROL..................................................................... 64 Description............................................................................. 64 Operation............................................................................... 64 EMERGENCY EXIT.............................................................................. 65 Rear Window Identification.............................................................. 65 Rear Window Removal (Latches)........................................................... 65 Rear Window Removal (Rubber Cord)....................................................... 65 External Access (Rear Window With Latches).............................................. 66 External Access (Rear Window With Rubber Cord).......................................... 66 Front Door.............................................................................. 66 BACK-UP ALARM SYSTEM........................................................................ 68 Description............................................................................. 68 Operation............................................................................... 68 DRIVING AND STEERING THE LOADER............................................................. 69 Operation (SJC) In ‘ISO’ Control Pattern................................................ 69 Operation (SJC) In ‘H’ Control Pattern.................................................. 70 STOPPING THE LOADER......................................................................... 71 Using The Joysticks..................................................................... 71 TWO-SPEED CONTROL........................................................................... 72 Description............................................................................. 72 Operation............................................................................... 72 SPEED MANAGEMENT............................................................................ 73 Description............................................................................. 73 Operation............................................................................... 73 Changing The Factory Default Setting.................................................... 74 DRIVE RESPONSE.............................................................................. 75 Description............................................................................. 75 Operation............................................................................... 75 STEERING DRIFT COMPENSATION................................................................. 77 Description............................................................................. 77 Operation............................................................................... 77 LIFT AND TILT COMPENSATION.................................................................. 79 Description............................................................................. 79 Operation............................................................................... 79 HYDRAULIC CONTROLS.......................................................................... 81 Description............................................................................. 81 Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern............................. 81 Selectable Joystick Controls (SJC) In ‘H’ Control Pattern............................... 81 Hydraulic Bucket Positioning............................................................ 82 Automatic Ride Control.................................................................. 83 Reversing Fan........................................................................... 84 FRONT Auxiliary Hydraulics Operation.................................................... 85 FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW).................................. 86 FRONT Auxiliary Hydraulics Operation (REVERSE CONTINUOUS FLOW).......................... 86 REAR Auxiliary Hydraulics Operation..................................................... 87 High-Flow Auxiliary Hydraulics Operation................................................ 88 Quick Couplers.......................................................................... 89 Quick Coupler Troubleshooting........................................................... 89 Relieve Auxiliary Hydraulic Pressure (Loader And Attachment)............................ 90 ATTACHMENT CONTROL DEVICE (ACD)............................................................. 91 Description............................................................................. 91 DAILY INSPECTION............................................................................ 92 Daily Inspection And Maintenance........................................................ 92 PRE-STARTING PROCEDURE...................................................................... 94 Entering The Loader..................................................................... 94 Operation & Maintenance Manual And Operator’s Handbook Locations........................ 94 Seat Adjustment......................................................................... 95 Seat Belt Adjustment.................................................................... 97 Seat Bar................................................................................ 97 Joystick Position Adjustment............................................................ 98 STARTING THE ENGINE......................................................................... 99 Standard Key Panel...................................................................... 99 Keyless Start Panel.....................................................................101 Deluxe Instrumentation Panel............................................................103 Warming The Hydraulic / Hydrostatic System..............................................105 Cold Temperature Starting...............................................................105 Cold Temperature Engine Speed Control...................................................105 MONITORING THE DISPLAY PANELS...............................................................106 Left Panel..............................................................................106 Warning And Shutdown....................................................................106 STOPPING THE ENGINE AND LEAVING THE LOADER..................................................107 Procedure...............................................................................107 COUNTERWEIGHTS..............................................................................108 Description.............................................................................108 Effect On The Loader And Loader Operation...............................................108 When To Consider Using Counterweights...................................................108 When To Consider Removing Counterweights................................................108 Accessories That Affect Machine Weight..................................................108 ATTACHMENTS.................................................................................109 Choosing The Correct Bucket.............................................................109 Pallet Fork.............................................................................109 Installing And Removing The Attachment (Hand Lever Bob-Tach)............................110 Installing And Removing The Attachment (Power Bob-Tach).................................113 TRACK UNDERCARRIAGE SYSTEM..................................................................116 Introduction............................................................................116 Compact Track Loader Operating And Maintenance Tips.....................................116 OPERATING PROCEDURE.........................................................................118 Inspect The Work Area...................................................................118 Basic Operating Instructions............................................................118 Driving On Public Roads.................................................................118 Operating With A Full Bucket............................................................119 Operating With An Empty Bucket..........................................................119 TOWING THE LOADER...........................................................................120 Procedure...............................................................................120 LIFTING THE LOADER..........................................................................120 Single-Point Lift.......................................................................120 Four-Point Lift.........................................................................121 TRANSPORTING THE LOADER ON A TRAILER........................................................122 Loading And Unloading...................................................................122 Fastening...............................................................................122 PREVENTIVE MAINTENANCE..........................................................................123 SERVICE SCHEDULE............................................................................127 Maintenance Intervals...................................................................127 Inspection Checkbook....................................................................129 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™).....................................................130 Inspecting The BICS™ (Engine STOPPED – Key ON)..........................................130 Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON)....130 Inspecting The Seat Bar Sensor (Engine RUNNING).........................................130 Inspecting The Traction Lock And Parking Brake (Engine RUNNING).........................130 Inspecting The Lift Arm Bypass Control..................................................130 Inspecting Deactivation Of Lift And Tilt Functions......................................130 SEAT BAR RESTRAINT SYSTEM...................................................................131 Description.............................................................................131 Inspection And Maintenance..............................................................131 SEAT BELT...................................................................................132 Inspection And Maintenance..............................................................132 LIFT ARM SUPPORT DEVICE.....................................................................133 Description.............................................................................133 Installing..............................................................................134 Removing................................................................................135 BACK-UP ALARM SYSTEM........................................................................136 Description.............................................................................136 Inspection..............................................................................136 OPERATOR CAB................................................................................137 Description.............................................................................137 Cab Door Sensor.........................................................................137 Raising.................................................................................138 Lowering................................................................................139 REAR DOOR (TAILGATE)........................................................................140 Opening And Closing.....................................................................140 Adjusting Latch.........................................................................140 REAR GRILLE.................................................................................141 Removing................................................................................141 Installing..............................................................................141 HEATING, VENTILATION, AND AIR CONDITIONING (HVAC) SYSTEM....................................142 Filters.................................................................................142 Air Conditioning Evaporator / Heater Coil...............................................143 Air Conditioning Condenser..............................................................144 Air Conditioning Lubrication............................................................144 Troubleshooting.........................................................................144 ENGINE AIR CLEANER..........................................................................145 Replacing Filters.......................................................................145 FUEL SYSTEM.................................................................................147 Fuel Specifications.....................................................................147 Biodiesel Blend Fuel....................................................................147 Filling The Fuel Tank...................................................................148 Fuel Filter.............................................................................149 Removing Air From The Fuel System.......................................................150 DIESEL EXHAUST FLUID (DEF) / ADBLUE® SYSTEM.................................................151 Description.............................................................................151 Filling The DEF / AdBlue® Tank..........................................................151 ENGINE LUBRICATION SYSTEM...................................................................152 Checking And Adding Engine Oil..........................................................152 Engine Oil Chart........................................................................152 Removing And Replacing Oil And Filter...................................................153 ENGINE COOLING SYSTEM.......................................................................155 Maintenance Platform....................................................................155 Cleaning................................................................................155 Checking And Adding Coolant.............................................................158 Removing And Replacing Coolant..........................................................159 ELECTRICAL SYSTEM...........................................................................161 Description.............................................................................161 Fuse And Relay Location / Identification................................................161 Battery Maintenance.....................................................................166 Maintaining Battery Charge Level........................................................166 Battery Service During Machine Storage..................................................166 Battery Testing.........................................................................167 Battery Charging........................................................................167 Using A Booster Battery (Jump Starting).................................................168 Removing And Installing Battery.........................................................169 HYDRAULIC / HYDROSTATIC SYSTEM..............................................................170 Checking And Adding Fluid...............................................................170 Hydraulic / Hydrostatic Fluid Chart.....................................................170 Removing And Replacing Hydraulic Fluid..................................................171 Removing And Replacing Hydraulic / Hydrostatic Filter...................................173 Removing And Replacing Hydraulic Charge Filter..........................................174 Replacing Reservoir Breather Cap........................................................175 TRACK TENSION...............................................................................176 Description.............................................................................176 Adjusting The Hydraulic Pressure Reducing Valve.........................................176 Hydraulic Tensioner Valve Service Position..............................................177 HYDROSTATIC DRIVE MOTOR.....................................................................178 Removing And Replacing Fluid............................................................178 TRACK SPROCKET MAINTENANCE..................................................................178 Tightening Procedure....................................................................178 ALTERNATOR BELT.............................................................................179 Belt Adjustment.........................................................................179 Belt Replacement........................................................................179 AIR CONDITIONING BELT.......................................................................180 Belt Adjustment.........................................................................180 Belt Replacement........................................................................180 DRIVE BELT..................................................................................182 Belt Adjustment.........................................................................182 Stop Adjustment.........................................................................182 Belt Replacement........................................................................183 AUTOMATIC RIDE CONTROL ACCUMULATOR..........................................................185 Checking Accumulator Charge.............................................................185 LUBRICATING THE LOADER......................................................................186 Lubrication Locations...................................................................186 TRACK ROLLER AND IDLER LUBRICATION..........................................................190 Procedure...............................................................................190 PIVOT PINS..................................................................................190 Inspection And Maintenance..............................................................190 BOB-TACH (HAND LEVER).......................................................................191 Inspection And Maintenance..............................................................191 BOB-TACH (POWER)............................................................................192 Inspection And Maintenance..............................................................192 LOADER STORAGE AND RETURN TO SERVICE........................................................193 Storage.................................................................................193 Return To Service.......................................................................193 SYSTEM SETUP AND ANALYSIS.......................................................................194 DIAGNOSTIC SERVICE CODES....................................................................195 Viewing Service Codes...................................................................195 Service Codes List......................................................................196 CONTROL PANEL SETUP.........................................................................210 Right Panel Setup (Deluxe Instrumentation Panel)........................................210 PASSWORD SETUP (KEYLESS START PANEL)........................................................214 Password Description....................................................................214 Changing The Owner Password.............................................................214 Password Lockout Feature................................................................214 PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL)...............................................215 Password Description....................................................................215 Changing The Owner Password.............................................................215 Changing The User Passwords.............................................................216 Password Lockout Feature................................................................216 MAINTENANCE CLOCK...........................................................................217 Description.............................................................................217 Setup...................................................................................217 Reset...................................................................................217 SPECIFICATIONS..................................................................................218 LOADER SPECIFICATIONS.......................................................................219 Machine Dimensions......................................................................219 Performance.............................................................................220 Engine..................................................................................220 Drive System............................................................................221 Controls................................................................................221 Hydraulic System........................................................................222 Electrical System.......................................................................223 Capacities..............................................................................223 Tracks..................................................................................224 Ground Pressure.........................................................................224 Environmental...........................................................................224 Temperature Range.......................................................................224 WARRANTY........................................................................................225 WARRANTY....................................................................................226 ALPHABETICAL INDEX..............................................................................228
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PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
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