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Bobcat T870 Compact Track Loader Operation & Maintenance Manual SN B47L11500 & Above – PDF DOWNLOAD
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Bobcat T870 Compact Track Loader Operation & Maintenance Manual SN B47L11500 & Above – PDF DOWNLOAD
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Description
Bobcat T870 Compact Track Loader Operation & Maintenance Manual SN B47L11500 & Above – PDF DOWNLOAD
FILE DETAILS:
Bobcat T870 Compact Track Loader Operation & Maintenance Manual SN B47L11500 & Above – PDF DOWNLOAD
Language : English
Pages : 236
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Bobcat T870 Compact Track Loader Operation & Maintenance Manual SN B47L11500 & Above – PDF DOWNLOAD
FOREWORD:
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your loader.
SAFETY INSTRUCTIONS:
Before Operation:
- Carefully follow the operating and maintenance instructions in this manual.
- The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
- The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
- The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.
The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:
• The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
• The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
• Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
• An Operator’s Handbook is fastened to the operator cab of the loader. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
The dealer and owner / operator review the recommended uses of the product when delivered. If the owner / operator will be using the machine for a different application(s) he or she must ask the dealer for recommendations on the new use.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Bobcat T870 Compact Track Loader Operation & Maintenance Manual SN B47L11500 & Above – PDF DOWNLOAD
OPERATOR SAFETY WARNINGS........................................................................ 2 CONTENTS........................................................................................ 3 FOREWORD........................................................................................ 4 DECLARATION OF CONFORMITY................................................................... 5 BOBCAT COMPANY IS IS0 9001 CERTIFIED........................................................ 7 REGULAR MAINTENANCE ITEMS................................................................... 7 Fluids, Lubricants And Fuel............................................................. 8 SERIAL NUMBER LOCATIONS..................................................................... 9 Loader Serial Number.................................................................... 9 Engine Serial Number.................................................................... 9 DELIVERY REPORT............................................................................. 9 LOADER IDENTIFICATION....................................................................... 10 FEATURES, ACCESSORIES, AND ATTACHMENTS...................................................... 11 Standard Items.......................................................................... 11 Options And Accessories................................................................. 11 Buckets Available....................................................................... 12 Attachments............................................................................. 12 High-Flow Attachments................................................................... 12 Special Applications Kit................................................................ 13 Special Applications Kit Inspection And Maintenance..................................... 13 Forestry Door And Window Kit............................................................ 14 Forestry Door And Window Kit Inspection And Maintenance................................. 14 SAFETY AND TRAINING RESOURCES................................................................... 15 SAFETY INSTRUCTIONS......................................................................... 16 Before Operation........................................................................ 16 Safe Operation Is The Operator’s Responsibility......................................... 17 Safe Operation Needs A Qualified Operator............................................... 17 Avoid Silica Dust....................................................................... 18 FIRE PREVENTION............................................................................. 18 Maintenance............................................................................. 18 Operation............................................................................... 18 Electrical.............................................................................. 18 Hydraulic System........................................................................ 19 Fueling................................................................................. 19 Starting................................................................................ 19 Exhaust System.......................................................................... 19 Welding And Grinding.................................................................... 19 Fire Extinguishers...................................................................... 19 PUBLICATIONS AND TRAINING RESOURCES......................................................... 20 MACHINE SIGNS (DECALS)...................................................................... 21 Pictorial Only Safety Signs............................................................. 23 OPERATING INSTRUCTIONS.......................................................................... 33 INTENDED USE................................................................................ 37 INSTRUMENT PANEL IDENTIFICATION............................................................. 38 Overview................................................................................ 38 Left Panel.............................................................................. 39 Display Screen.......................................................................... 41 Right Panel (Standard Key Panel)........................................................ 41 Right Panel (Keyless Start Panel)....................................................... 42 Right Panel (Deluxe Instrumentation Panel).............................................. 43 Left Switch Panel....................................................................... 45 Right Switch Panel...................................................................... 45 Left Side Lower Panel................................................................... 46 Right Side Lower Panel.................................................................. 46 Radio................................................................................... 47 Rear View Camera System................................................................. 49 CONTROL IDENTIFICATION...................................................................... 51 Selectable Joystick Controls (SJC)...................................................... 51 OPERATOR CAB................................................................................ 52 Description............................................................................. 52 Side Windows............................................................................ 52 Door Operation.......................................................................... 52 Front Wiper............................................................................. 53 Cab Light............................................................................... 53 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)..................................................... 54 Description............................................................................. 54 Operation............................................................................... 54 SEAT BAR RESTRAINT SYSTEM................................................................... 55 Description............................................................................. 55 Operation............................................................................... 55 SELECTIVE CATALYTIC REDUCTION (SCR) SYSTEM.................................................. 56 Description............................................................................. 56 Diesel Exhaust Fluid (DEF) / AdBlue® Level.............................................. 56 DeSOX Process........................................................................... 57 SCR System Codes........................................................................ 59 Diesel Exhaust Fluid (DEF) / AdBlue® Unsatisfactory Quality............................. 60 SCR System Component Tampering.......................................................... 60 EGR Impeded............................................................................. 61 Diesel Exhaust Fluid (DEF) / AdBlue® Dosing Interruption................................ 61 PARKING BRAKE............................................................................... 62 Operation............................................................................... 62 TRACTION LOCK OVERRIDE...................................................................... 62 Description............................................................................. 62 Operation............................................................................... 62 ENGINE SPEED CONTROL........................................................................ 63 Operation............................................................................... 63 AUTO IDLE................................................................................... 63 Description............................................................................. 63 Operation............................................................................... 63 LIFT ARM BYPASS CONTROL..................................................................... 64 Description............................................................................. 64 Operation............................................................................... 64 EMERGENCY EXIT.............................................................................. 65 Rear Window Identification.............................................................. 65 Rear Window Removal (Latches)........................................................... 65 Rear Window Removal (Rubber Cord)....................................................... 65 External Access (Rear Window With Latches).............................................. 66 External Access (Rear Window With Rubber Cord).......................................... 66 Front Door.............................................................................. 66 BACK-UP ALARM SYSTEM........................................................................ 68 Description............................................................................. 68 Operation............................................................................... 68 DRIVING AND STEERING THE LOADER............................................................. 69 Operation (SJC) In ‘ISO’ Control Pattern................................................ 69 Operation (SJC) In ‘H’ Control Pattern.................................................. 70 STOPPING THE LOADER......................................................................... 71 Using The Joysticks..................................................................... 71 TWO-SPEED CONTROL........................................................................... 72 Description............................................................................. 72 Operation............................................................................... 72 SPEED MANAGEMENT............................................................................ 73 Description............................................................................. 73 Operation............................................................................... 73 Changing The Factory Default Setting.................................................... 74 DRIVE RESPONSE.............................................................................. 75 Description............................................................................. 75 Operation............................................................................... 75 STEERING DRIFT COMPENSATION................................................................. 77 Description............................................................................. 77 Operation............................................................................... 77 LIFT AND TILT COMPENSATION.................................................................. 79 Description............................................................................. 79 Operation............................................................................... 79 HYDRAULIC CONTROLS.......................................................................... 81 Description............................................................................. 81 Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern............................. 81 Selectable Joystick Controls (SJC) In ‘H’ Control Pattern............................... 81 Hydraulic Bucket Positioning............................................................ 82 Automatic Ride Control.................................................................. 83 Reversing Fan........................................................................... 84 FRONT Auxiliary Hydraulics Operation.................................................... 85 FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW).................................. 86 FRONT Auxiliary Hydraulics Operation (REVERSE CONTINUOUS FLOW).......................... 86 REAR Auxiliary Hydraulics Operation..................................................... 87 High-Flow Auxiliary Hydraulics Operation................................................ 88 Quick Couplers.......................................................................... 89 Quick Coupler Troubleshooting........................................................... 89 Relieve Auxiliary Hydraulic Pressure (Loader And Attachment)............................ 90 ATTACHMENT CONTROL DEVICE (ACD)............................................................. 91 Description............................................................................. 91 DAILY INSPECTION............................................................................ 92 Daily Inspection And Maintenance........................................................ 92 Cleaning The Machine.................................................................... 94 PRE-STARTING PROCEDURE...................................................................... 95 Entering The Loader..................................................................... 95 Operation & Maintenance Manual And Operator’s Handbook Locations........................ 95 Seat Adjustment......................................................................... 96 Seat Belt Adjustment.................................................................... 98 Seat Bar................................................................................ 98 Joystick Position Adjustment............................................................ 99 STARTING THE ENGINE.........................................................................100 Standard Key Panel......................................................................100 Keyless Start Panel.....................................................................102 Deluxe Instrumentation Panel............................................................104 Warming The Hydraulic / Hydrostatic System..............................................106 Cold Temperature Starting...............................................................106 Cold Temperature Engine Speed Control...................................................106 MONITORING THE DISPLAY PANELS...............................................................107 Left Panel..............................................................................107 Warning And Shutdown....................................................................107 STOPPING THE ENGINE AND LEAVING THE LOADER..................................................108 Procedure...............................................................................108 COUNTERWEIGHTS..............................................................................109 Description.............................................................................109 Effect On The Loader And Loader Operation...............................................109 When To Consider Using Counterweights...................................................109 When To Consider Removing Counterweights................................................109 Accessories That Affect Machine Weight..................................................109 ATTACHMENTS.................................................................................110 Choosing The Correct Bucket.............................................................110 Pallet Fork.............................................................................111 Inspecting Pallet Fork..................................................................111 Installing And Removing The Attachment (Hand Lever Bob-Tach)............................112 Installing And Removing The Attachment (Power Bob-Tach).................................115 TRACK UNDERCARRIAGE SYSTEM..................................................................118 Introduction............................................................................118 Compact Track Loader Operating And Maintenance Tips.....................................118 OPERATING PROCEDURE.........................................................................120 Inspect The Work Area...................................................................120 Basic Operating Instructions............................................................120 Driving On Public Roads.................................................................120 Operating With A Full Bucket............................................................121 Operating With An Empty Bucket..........................................................121 TOWING THE LOADER...........................................................................122 Procedure...............................................................................122 LIFTING THE LOADER..........................................................................122 Single-Point Lift.......................................................................122 Four-Point Lift.........................................................................123 TRANSPORTING THE LOADER ON A TRAILER........................................................124 Loading And Unloading...................................................................124 Fastening...............................................................................124 PREVENTIVE MAINTENANCE..........................................................................125 SERVICE SCHEDULE............................................................................129 Maintenance Intervals...................................................................129 Inspection Checkbook....................................................................131 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™).....................................................132 Inspecting The BICS™ (Engine STOPPED – Key ON)..........................................132 Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON)....132 Inspecting The Seat Bar Sensor (Engine RUNNING).........................................132 Inspecting The Traction Lock And Parking Brake (Engine RUNNING).........................132 Inspecting The Lift Arm Bypass Control..................................................132 Inspecting Deactivation Of Lift And Tilt Functions......................................132 SEAT BAR RESTRAINT SYSTEM...................................................................133 Description.............................................................................133 Inspection And Maintenance..............................................................133 SEAT BELT...................................................................................134 Inspection And Maintenance..............................................................134 LIFT ARM SUPPORT............................................................................135 Description.............................................................................135 Installing..............................................................................136 Removing................................................................................137 BACK-UP ALARM SYSTEM........................................................................138 Description.............................................................................138 Inspection..............................................................................138 OPERATOR CAB................................................................................139 Description.............................................................................139 Cab Door Sensor.........................................................................139 Raising.................................................................................140 Lowering................................................................................141 REAR DOOR (TAILGATE)........................................................................142 Opening And Closing.....................................................................142 Adjusting Latch.........................................................................142 REAR GRILLE.................................................................................143 Removing................................................................................143 Installing..............................................................................143 HEATING, VENTILATION, AND AIR CONDITIONING (HVAC) SYSTEM....................................144 Filters.................................................................................144 Air Conditioning Evaporator / Heater Coil...............................................145 Air Conditioning Condenser..............................................................146 Air Conditioning Lubrication............................................................146 Troubleshooting.........................................................................146 ENGINE AIR CLEANER..........................................................................147 Replacing Filters.......................................................................147 FUEL SYSTEM.................................................................................149 Fuel Specifications.....................................................................149 Biodiesel Blend Fuel....................................................................149 Filling The Fuel Tank...................................................................150 Fuel Filter (Earlier Models)............................................................151 Removing Air From The Fuel System (Earlier Models)......................................152 Main Fuel Filter (Later Models).........................................................153 Fuel Pre-Filter (Later Models)..........................................................155 Removing Air From The Fuel System (Later Models)........................................156 DIESEL EXHAUST FLUID (DEF) / ADBLUE® SYSTEM.................................................157 Description.............................................................................157 Filling The DEF / AdBlue® Tank..........................................................157 ENGINE LUBRICATION SYSTEM...................................................................158 Checking And Adding Engine Oil..........................................................158 Engine Oil Chart........................................................................158 Removing And Replacing Oil And Filter...................................................159 ENGINE COOLING SYSTEM.......................................................................161 Maintenance Platform....................................................................161 Cleaning................................................................................161 Checking And Adding Coolant.............................................................164 Removing And Replacing Coolant..........................................................165 ELECTRICAL SYSTEM...........................................................................167 Description.............................................................................167 Fuse And Relay Location / Identification................................................167 Battery Maintenance.....................................................................172 Maintaining Battery Charge Level........................................................172 Battery Service During Machine Storage..................................................172 Battery Testing.........................................................................173 Battery Charging........................................................................173 Using A Booster Battery (Jump Starting).................................................174 Removing And Installing Battery.........................................................175 HYDRAULIC / HYDROSTATIC SYSTEM..............................................................176 Checking And Adding Fluid...............................................................176 Hydraulic / Hydrostatic Fluid Chart.....................................................176 Removing And Replacing Hydraulic Fluid..................................................177 Removing And Replacing Hydraulic / Hydrostatic Filter...................................179 Removing And Replacing Hydraulic Charge Filter..........................................180 Replacing Reservoir Breather Cap........................................................181 TRACK TENSION...............................................................................182 Description.............................................................................182 Adjusting The Hydraulic Pressure Reducing Valve.........................................182 Hydraulic Tensioner Valve Service Position..............................................183 HYDROSTATIC DRIVE MOTOR.....................................................................184 Removing And Replacing Fluid............................................................184 TRACK SPROCKET MAINTENANCE..................................................................184 Tightening Procedure....................................................................184 ALTERNATOR BELT.............................................................................185 Belt Adjustment.........................................................................185 Belt Replacement........................................................................185 AIR CONDITIONING BELT.......................................................................186 Belt Adjustment.........................................................................186 Belt Replacement........................................................................186 DRIVE BELT..................................................................................188 Belt Adjustment.........................................................................188 Stop Adjustment.........................................................................188 Belt Replacement........................................................................189 AUTOMATIC RIDE CONTROL ACCUMULATOR..........................................................191 Checking Accumulator Charge.............................................................191 LUBRICATING THE LOADER......................................................................192 Lubrication Locations...................................................................192 TRACK ROLLER AND IDLER LUBRICATION..........................................................196 Procedure...............................................................................196 PIVOT PINS..................................................................................196 Inspection And Maintenance..............................................................196 BOB-TACH (HAND LEVER).......................................................................197 Inspection And Maintenance..............................................................197 BOB-TACH (POWER)............................................................................198 Inspection And Maintenance..............................................................198 LOADER STORAGE AND RETURN TO SERVICE........................................................199 Storage.................................................................................199 Return To Service.......................................................................199 SYSTEM SETUP AND ANALYSIS.......................................................................200 DIAGNOSTIC SERVICE CODES....................................................................201 Viewing Service Codes...................................................................201 Service Codes List......................................................................202 CONTROL PANEL SETUP.........................................................................216 Right Panel Setup (Deluxe Instrumentation Panel)........................................216 PASSWORD SETUP (KEYLESS START PANEL)........................................................220 Password Description....................................................................220 Changing The Owner Password.............................................................220 Password Lockout Feature................................................................220 PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL)...............................................221 Password Description....................................................................221 Changing The Owner Password.............................................................221 Changing The User Passwords.............................................................222 Password Lockout Feature................................................................222 MAINTENANCE CLOCK...........................................................................223 Description.............................................................................223 Setup...................................................................................223 Reset...................................................................................223 SPECIFICATIONS..................................................................................224 LOADER SPECIFICATIONS.......................................................................225 Machine Dimensions......................................................................225 Performance.............................................................................226 Engine..................................................................................226 Drive System............................................................................227 Controls................................................................................227 Hydraulic System........................................................................228 Electrical System.......................................................................229 Capacities..............................................................................229 Tracks..................................................................................230 Ground Pressure.........................................................................230 Environmental...........................................................................230 Temperature Range.......................................................................230 WARRANTY........................................................................................231 WARRANTY....................................................................................232 ALPHABETICAL INDEX..............................................................................233
Questions? Email us: [email protected]
PLEASE NOTE:
- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us at [email protected]
S.V
