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Bobcat Toolcat™ 5600 Utility Work Machine Operation & Maintenance Manual SN A94Y11001 & Above – PDF DOWNLOAD
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Bobcat Toolcat™ 5600 Utility Work Machine Operation & Maintenance Manual SN A94Y11001 & Above – PDF DOWNLOAD
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Description
Bobcat Toolcat™ 5600 Utility Work Machine Operation & Maintenance Manual SN A94Y11001 & Above – PDF DOWNLOAD
FILE DETAILS:
Bobcat Toolcat™ 5600 Utility Work Machine Operation & Maintenance Manual SN A94Y11001 & Above – PDF DOWNLOAD
Language : English
Pages : 168
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Bobcat Toolcat™ 5600 Utility Work Machine Operation & Maintenance Manual SN A94Y11001 & Above – PDF DOWNLOAD
FOREWORD
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat Toolcat utility work machine. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT TOOLCAT UTILITY WORK MACHINE. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your Toolcat utility work machine.
SAFETY INSTRUCTIONS
Before Operation
- Carefully follow the operating and maintenance instructions in this manual. The Bobcat utility work machine is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions. This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat machine usage.
- The Bobcat utility work machine has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the machine with adequate ventilation. The dealer explains the capabilities and restrictions of the Bobcat utility work machine and attachment for each application.
- The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments.
- The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat machine.
- The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.
The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:
- • The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
- The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
- Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
- An Operator’s Handbook is fastened to the operator cab of the machine. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
- The Toolcat Utility Work Machine Operating Training Course is available through your Bobcat dealer. This course is intended to provide rules and practices of correct operation of the Toolcat utility work machine. The course is available in English and Spanish versions.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Bobcat Toolcat™ 5600 Utility Work Machine Operation & Maintenance Manual SN A94Y11001 & Above – PDF DOWNLOAD
OPERATOR SAFETY WARNINGS......................................................... 3 CONTENTS......................................................................... 5 FOREWORD......................................................................... 7 BOBCAT COMPANY IS IS0 9001 CERTIFIED......................................... 9 REGULAR MAINTENANCE ITEMS.................................................... 9 SERIAL NUMBER LOCATIONS...................................................... 10 Utility Work Machine Serial Number....................................... 10 Engine Serial Number..................................................... 10 DELIVERY REPORT.............................................................. 10 UTILITY WORK MACHINE IDENTIFICATION.......................................... 11 FEATURES, ACCESSORIES AND ATTACHMENTS........................................ 12 Standard Items........................................................... 12 Options And Accessories.................................................. 12 Buckets Available........................................................ 13 Attachments.............................................................. 13 SAFETY AND TRAINING RESOURCES.................................................... 15 SAFETY INSTRUCTIONS.......................................................... 17 Before Operation......................................................... 17 Safe Operation Is The Operator’s Responsibility.......................... 18 Safe Operation Needs A Qualified Operator................................ 18 Avoid Silica Dust........................................................ 19 FIRE PREVENTION.............................................................. 19 Maintenance.............................................................. 19 Operation................................................................ 19 Electrical............................................................... 19 Hydraulic System......................................................... 20 Fueling.................................................................. 20 Starting................................................................. 20 Spark Arrester Exhaust System............................................ 20 Welding And Grinding..................................................... 20 Fire Extinguishers....................................................... 20 MACHINE SIGNS (DECALS)....................................................... 21 PUBLICATIONS AND TRAINING RESOURCES.......................................... 23 OPERATING INSTRUCTIONS........................................................... 25 OPERATOR CONTROLS AND INSTRUMENT PANELS...................................... 29 Overview................................................................. 29 Switch Panel............................................................. 29 Control Panel............................................................ 30 Indicator Icons.......................................................... 31 Floor Console............................................................ 31 Center Console (With Early Model Joystick)............................... 32 Center Console (With Later Model Joystick)............................... 33 Radio Option............................................................. 34 TOOLCAT INTERLOCK CONTROL SYSTEM (TICS™)..................................... 36 TICS™ And Arm Rest Operation............................................. 36 ENGINE SPEED CONTROL......................................................... 36 Operation................................................................ 36 PARKING BRAKE................................................................ 37 BACK-UP ALARM SYSTEM......................................................... 38 Description.............................................................. 38 Operation................................................................ 38 STEERING MODE SELECTION...................................................... 39 Operation................................................................ 39 TRAVEL DIRECTION CONTROL LEVER............................................... 40 Operation................................................................ 40 Two-Speed Control........................................................ 40 DRIVE PEDAL.................................................................. 40 Operation................................................................ 40 BRAKE PEDAL.................................................................. 40 Operation................................................................ 40 TRACTION CONTROL............................................................. 41 Description.............................................................. 41 Operation................................................................ 41 STOPPING THE UTILITY WORK MACHINE............................................ 42 Procedure................................................................ 42 WHEEL ALIGNMENT.............................................................. 42 Procedure................................................................ 42 LIFT ARM BYPASS.............................................................. 43 Operation................................................................ 43 HYDRAULIC CONTROLS........................................................... 44 Description.............................................................. 44 Lift Arm Operation....................................................... 44 Lift Arm Float Position.................................................. 44 Tilt Operation........................................................... 44 Front Auxiliary Hydraulics Operation..................................... 45 Front Auxiliary Hydraulics Operation (CONTINUOUS FLOW)................... 45 Quick Couplers........................................................... 45 Relieve Hydraulic Pressure (Utility Work Machine And Attachment)......... 46 High-Flow Hydraulics Operation........................................... 46 REMOTE HYDRAULICS (OPTION)................................................... 47 Description.............................................................. 47 Quick Couplers And Hoses................................................. 47 Operating The Remote Hydraulics.......................................... 49 ATTACHMENT CONTROL DEVICE (ACD).............................................. 50 Description.............................................................. 50 DAILY INSPECTION............................................................. 51 Daily Inspection And Maintenance......................................... 51 PRE-STARTING PROCEDURE....................................................... 53 Seat And Steering Wheel Adjustment....................................... 53 Seat Belt Adjustment And Arm Rest........................................ 54 STARTING THE ENGINE.......................................................... 55 Key Switch............................................................... 55 Keyless.................................................................. 56 Cold Temperature Starting................................................ 56 Warming The Hydraulic / Hydrostatic System............................... 56 MONITORING THE CONTROL PANEL................................................. 57 Key Switch And Keyless................................................... 57 Warning And Shutdown..................................................... 57 STOPPING THE ENGINE AND LEAVING THE UTILITY WORK MACHINE..................... 58 Procedure................................................................ 58 Emergency Exit (When Equipped With Cab).................................. 58 ATTACHMENTS.................................................................. 59 Choosing The Correct Bucket.............................................. 59 Pallet Fork.............................................................. 59 Installing And Removing The Attachment (Hand Lever Bob-Tach)............. 60 Installing And Removing The Attachment (Power Bob-Tach).................. 62 OPERATING PROCEDURE.......................................................... 65 Inspect The Work Area.................................................... 65 Basic Operating Instructions............................................. 65 Operating With A Full Bucket And Empty Cargo Box......................... 65 Operating With An Empty Bucket And Loaded Cargo Box...................... 65 Filling And Emptying The Bucket.......................................... 66 Leveling The Ground Using Float.......................................... 67 Backfilling.............................................................. 67 Work Mode Operation...................................................... 67 Opening And Closing The Tailgate......................................... 68 Raising And Lowering The Cargo Box....................................... 68 Hauling Loads In The Cargo Box........................................... 69 Towing Equipment With The Utility Work Machine........................... 69 TOWING THE UTILITY WORK MACHINE.............................................. 69 Procedure................................................................ 69 TRANSPORTING THE UTILITY WORK MACHINE ON A TRAILER........................... 70 Loading And Unloading.................................................... 70 Fastening................................................................ 70 PREVENTIVE MAINTENANCE........................................................... 71 MAINTENANCE SAFETY........................................................... 75 SERVICE SCHEDULE............................................................. 77 Chart.................................................................... 77 TOOLCAT INTERLOCK CONTROL SYSTEM (TICS™)..................................... 78 Description.............................................................. 78 Inspecting The TICS™..................................................... 78 Maintaining The TICS™.................................................... 78 LIFT ARM BYPASS.............................................................. 79 Inspecting............................................................... 79 SEAT BELT.................................................................... 80 Inspection And Maintenance............................................... 80 BACK-UP ALARM SYSTEM......................................................... 81 Description.............................................................. 81 Inspecting............................................................... 81 NEUTRAL START SYSTEM......................................................... 82 Inspecting............................................................... 82 LIFT ARM SUPPORT DEVICE...................................................... 83 Installing............................................................... 83 Removing................................................................. 84 CARGO BOX SUPPORT DEVICE..................................................... 85 Installing............................................................... 85 Removing................................................................. 85 Raising The Cargo Box When Engine Is Not Running......................... 86 PARKING BRAKE SYSTEM......................................................... 86 Inspection And Maintenance............................................... 86 OPERATOR CAB................................................................. 86 Description.............................................................. 86 RIGHT COVER.................................................................. 87 Description.............................................................. 87 Opening And Closing...................................................... 87 LEFT COVER................................................................... 87 Description.............................................................. 87 Opening And Closing...................................................... 87 CAB FILTERS.................................................................. 88 Cleaning And Maintenance................................................. 88 Fresh Air Filter......................................................... 88 Recirculating Air Filter................................................. 88 HEATING AND AIR CONDITIONING................................................. 89 Cleaning And Maintenance................................................. 89 Filters.................................................................. 89 Evaporator............................................................... 89 Condenser................................................................ 89 Air Conditioning Lubrication............................................. 89 Troubleshooting.......................................................... 89 AIR CLEANER SERVICE.......................................................... 90 Replacing Filter Elements................................................ 90 OPERATOR SEAT................................................................ 92 Removal And Installation................................................. 92 PASSENGER SEAT............................................................... 93 Removal And Installation................................................. 93 FUEL SYSTEM.................................................................. 94 Fuel Specifications...................................................... 94 Biodiesel Blend Fuel..................................................... 94 Filling The Fuel Tank.................................................... 95 Fuel Filter.............................................................. 95 Removing Air From The Fuel System........................................ 96 Filling A Portable Fuel Container........................................ 96 ENGINE LUBRICATION SYSTEM.................................................... 97 Checking And Adding Engine Oil........................................... 97 Engine Oil Chart......................................................... 97 Removing And Replacing Oil And Filter.................................... 98 ENGINE COOLING SYSTEM........................................................ 99 Checking Level........................................................... 99 Cleaning.................................................................100 Removing And Replacing Coolant...........................................100 ELECTRICAL SYSTEM............................................................101 Description..............................................................101 Fuse And Relay Location - Cab Panel......................................101 Fuse And Relay Location - Frame Panel....................................102 Battery Maintenance......................................................103 Using A Booster Battery (Jump Starting)..................................104 Removing And Installing Battery..........................................105 HYDRAULIC / HYDROSTATIC SYSTEM...............................................107 Checking Fluid...........................................................107 Hydraulic / Hydrostatic Fluid Chart......................................107 Adding Fluid.............................................................107 Alternate Fill Procedure.................................................108 Removing And Replacing Hydraulic / Hydrostatic And Case Drain Filters....109 Removing And Replacing Hydraulic Fluid...................................111 Breather Cap.............................................................112 SPARK ARRESTOR MUFFLER.......................................................113 Cleaning Procedure.......................................................113 SUPPORTING THE MACHINE ON JACKSTANDS.........................................115 Procedure................................................................115 TIRE MAINTENANCE.............................................................116 Wheel Nuts...............................................................116 Rotating.................................................................116 Mounting.................................................................116 TRANSAXLE (FRONT AND REAR)...................................................117 Checking And Adding Lubricant............................................117 Removing And Replacing Lubricant.........................................118 ALTERNATOR BELT..............................................................119 Belt Adjustment..........................................................119 Belt Replacement.........................................................119 AIR CONDITIONING BELT (IF EQUIPPED)..........................................120 Belt Adjustment..........................................................120 Belt Replacement.........................................................120 DRIVE BELT...................................................................121 Belt Adjustment..........................................................121 Belt Replacement.........................................................122 LUBRICATING THE UTILITY WORK MACHINE.........................................124 Lubrication Locations....................................................124 PIVOT PINS...................................................................126 Inspection And Maintenance...............................................126 BOB-TACH (HAND LEVER)........................................................127 Inspection And Maintenance...............................................127 BOB-TACH (POWER OPTION)......................................................128 Inspection And Maintenance...............................................128 UTILITY WORK MACHINE STORAGE AND RETURN TO SERVICE...........................129 Storage..................................................................129 Return To Service........................................................129 SYSTEM SETUP AND ANALYSIS........................................................131 DIAGNOSTIC SERVICE CODES.....................................................133 Viewing Service Codes....................................................133 Service Codes List.......................................................134 CONTROL PANEL SETUP..........................................................136 Enter Setup..............................................................136 Two-Speed................................................................136 High Flow................................................................136 Horsepower Management....................................................136 Tire Size................................................................136 Save Setup...............................................................136 Exit Setup...............................................................136 PASSWORD SETUP (KEYLESS START)...............................................137 Password Description.....................................................137 Changing The Owner And Operator Passwords................................137 Password Lockout Feature.................................................138 MACHINE SIGN TRANSLATIONS........................................................139 MACHINE SIGN TRANSLATIONS....................................................141 Service Schedule (7200952)...............................................141 Machine Load Capacities (6814303)........................................144 Cargo Box Support (7128961)..............................................144 Operation Instruction (6814309)..........................................145 Danger (7114128).........................................................145 Wheel Alignment (6814813)................................................145 Warning (7114129)........................................................146 Warning (6814300)........................................................146 Lift Arm Support (7128957)...............................................147 Warning (6814301)........................................................148 Coolant (6708929)........................................................148 Warning (6814310)........................................................148 Warning (7183987)........................................................148 Danger (6814307).........................................................149 Bob-Tach (6561383).......................................................149 Auxiliary Coupler (6731757)..............................................149 Joystick (6814312).......................................................150 Warning (6737189)........................................................150 Warning (7146237) (Remote Hydraulics Option Only)........................150 SPECIFICATIONS...................................................................151 MACHINE LOAD CAPACITIES......................................................153 Loader Rated Operating Capacity (ROC)....................................153 Maximum Cargo Box Load...................................................153 Machine Rated Capacity...................................................153 Maximum Trailer Hitch Tongue Weight......................................153 Total Rated Capacity.....................................................153 (5600) UTILITY WORK MACHINE SPECIFICATIONS...................................154 Dimensions (With 27 Inch Tires)..........................................154 Dimensions (With 29 Inch Tires)..........................................155 Performance..............................................................156 Controls.................................................................156 Engine...................................................................156 Hydraulic System.........................................................157 Electrical...............................................................157 Drive System.............................................................158 Capacities...............................................................158 Tires....................................................................158 WARRANTY.........................................................................159 WARRANTY.....................................................................161 ALPHABETICAL INDEX...............................................................165
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S.M
