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Bobcat Toolcat™ 5600 Utility Work Machine Operation & Maintenance Manual SN AHG811001 & Above – PDF DOWNLOAD
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Bobcat Toolcat™ 5600 Utility Work Machine Operation & Maintenance Manual SN AHG811001 & Above – PDF DOWNLOAD
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Description
Bobcat Toolcat™ 5600 Utility Work Machine Operation & Maintenance Manual SN AHG811001 & Above – PDF DOWNLOAD
FILE DETAILS:
Bobcat Toolcat™ 5600 Utility Work Machine Operation & Maintenance Manual SN AHG811001 & Above – PDF DOWNLOAD
Language : English
Pages : 172
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Bobcat Toolcat™ 5600 Utility Work Machine Operation & Maintenance Manual SN AHG811001 & Above – PDF DOWNLOAD
FOREWORD
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat Toolcat utility work machine. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT TOOLCAT UTILITY WORK MACHINE. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your Toolcat utility work machine.
SAFETY INSTRUCTIONS
Before Operation
- Carefully follow the operating and maintenance instructions in this manual. The Bobcat utility work machine is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions. This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat machine usage.
- The Bobcat utility work machine has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the machine with adequate ventilation. The dealer explains the capabilities and restrictions of the Bobcat utility work machine and attachment for each application.
- The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments.
- The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat machine. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.
The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:
- • The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
- The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
- Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
- An Operator’s Handbook is fastened to the operator cab of the machine. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
- The Toolcat Utility Work Machine Operating Training Course is available through your Bobcat dealer. This course is intended to provide rules and practices of correct operation of the Toolcat utility work machine. The course is available in English and Spanish versions.
SAFETY INSTRUCTIONS (CONT’D)
Safe Operation Is The Operator’s Responsibility
Operator must have instructions before operating the machine. Untrained operators can cause injury or death
IMPORTANT
This notice identifies procedures which must be followed to avoid damage to the machine
The Bobcat utility work machine and attachment must be in good operating condition before use. Check all of the items on the Bobcat Service Schedule Decal under the 8-10 hour column or as shown in the Operation & Maintenance Manual.
Safe Operation Needs A Qualified Operator
For an operator to be qualified, he or she must not use drugs or alcoholic drinks which impair alertness or coordination while working. An operator who is taking prescription drugs must get medical advice to determine if he or she can safely operate a machine and attachment
A Qualified Operator Must Do The Following: Understand the Written Instructions, Rules and Regulations
- The written instructions from Bobcat Company include the Delivery Report, Operation & Maintenance Manual, Operator’s Handbook and machine signs (decals).
- Check the rules and regulations at your location. The rules may include an employer’s work safety requirements. Regulations may apply to local driving requirements or use of a Slow Moving Vehicle (SMV) emblem. Regulations may identify a hazard such as a utility line.
Have Training with Actual Operation
- Operator training must consist of a demonstration and verbal instruction. This training is given by your Bobcat dealer before the product is delivered.
- The new operator must start in an area without bystanders and use all the controls until he or she can operate the machine and attachment safely under all conditions of the work area. Always fasten seat belt before operating.
- Operator Training Courses are available from your Bobcat dealer in English and Spanish. They provide information for safe and efficient equipment operation. Safety videos are also available.
Know the Work Conditions
- Know the weight of the materials being handled. Avoid exceeding the Rated Machine Load Capacities of the machine. Material which is very dense will be heavier than the same volume of less dense material. Reduce the size of the load if handling dense material.
- The operator must know any prohibited uses or work areas, for example, he or she needs to know about excessive slopes.
- Know the location of any underground lines. Call local utilities or the TOLL FREE phone number found in the Before Operation section of this manual.
- Wear tight fitting clothing. Always wear safety glasses when doing maintenance or service. Safety glasses, respiratory equipment, hearing protection or Special Applications Kits are required for some work. See your Bobcat dealer about Bobcat safety equipment for your model.
TABLE OF CONTENTS:
Bobcat Toolcat™ 5600 Utility Work Machine Operation & Maintenance Manual SN AHG811001 & Above – PDF DOWNLOAD
OPERATOR SAFETY WARNINGS......................................................... 3 CONTENTS......................................................................... 5 FOREWORD......................................................................... 7 BOBCAT COMPANY IS IS0 9001 CERTIFIED......................................... 9 REGULAR MAINTENANCE ITEMS.................................................... 9 SERIAL NUMBER LOCATIONS...................................................... 10 Utility Work Machine Serial Number....................................... 10 Engine Serial Number..................................................... 10 DELIVERY REPORT.............................................................. 10 UTILITY WORK MACHINE IDENTIFICATION.......................................... 11 FEATURES, ACCESSORIES AND ATTACHMENTS........................................ 12 Standard Items........................................................... 12 Options And Accessories.................................................. 12 Buckets Available........................................................ 13 Attachments.............................................................. 13 SAFETY AND TRAINING RESOURCES.................................................... 15 SAFETY INSTRUCTIONS.......................................................... 17 Before Operation......................................................... 17 Safe Operation Is The Operator’s Responsibility.......................... 18 Safe Operation Needs A Qualified Operator................................ 18 Avoid Silica Dust........................................................ 19 FIRE PREVENTION.............................................................. 19 Maintenance.............................................................. 19 Operation................................................................ 19 Electrical............................................................... 19 Hydraulic System......................................................... 20 Fueling.................................................................. 20 Starting................................................................. 20 Spark Arrester Exhaust System............................................ 20 Welding And Grinding..................................................... 20 Fire Extinguishers....................................................... 20 PUBLICATIONS AND TRAINING RESOURCES.......................................... 21 MACHINE SIGNS (DECALS)....................................................... 22 Pictorial Only Safety Signs.............................................. 24 OPERATING INSTRUCTIONS........................................................... 25 OPERATOR CONTROLS AND INSTRUMENT PANELS...................................... 29 Overview................................................................. 29 Switch Panel............................................................. 29 Control Panel............................................................ 30 Indicator Icons.......................................................... 31 Floor Console............................................................ 31 Center Console........................................................... 32 Radio Option............................................................. 33 TOOLCAT INTERLOCK CONTROL SYSTEM (TICS™)..................................... 35 TICS™ And Arm Rest Operation............................................. 35 ENGINE SPEED CONTROL......................................................... 35 Operation................................................................ 35 PARKING BRAKE................................................................ 36 BACK-UP ALARM SYSTEM......................................................... 37 Description.............................................................. 37 Operation................................................................ 37 STEERING MODE SELECTION...................................................... 38 Operation................................................................ 38 TRAVEL DIRECTION CONTROL LEVER............................................... 39 Operation................................................................ 39 Two-Speed Control........................................................ 39 DRIVE PEDAL.................................................................. 39 Operation................................................................ 39 BRAKE PEDAL.................................................................. 39 Operation................................................................ 39 TRACTION CONTROL............................................................. 40 Description.............................................................. 40 Operation................................................................ 40 STOPPING THE UTILITY WORK MACHINE............................................ 41 Procedure................................................................ 41 WHEEL ALIGNMENT.............................................................. 41 Procedure................................................................ 41 LIFT ARM BYPASS.............................................................. 42 Operation................................................................ 42 HYDRAULIC CONTROLS........................................................... 43 Description.............................................................. 43 Lift Arm Operation....................................................... 43 Lift Arm Float Position.................................................. 43 Tilt Operation........................................................... 43 Front Auxiliary Hydraulics Operation..................................... 44 Front Auxiliary Hydraulics Operation (CONTINUOUS FLOW)................... 44 Quick Couplers........................................................... 44 Relieve Hydraulic Pressure (Utility Work Machine And Attachment)......... 45 High-Flow Hydraulics Operation (If Equipped)............................. 45 REMOTE HYDRAULICS (OPTION)................................................... 46 Description.............................................................. 46 Quick Couplers And Hoses................................................. 46 Operating The Remote Hydraulics.......................................... 48 ATTACHMENT CONTROL DEVICE (ACD).............................................. 49 Description.............................................................. 49 DAILY INSPECTION............................................................. 50 Daily Inspection And Maintenance......................................... 50 PRE-STARTING PROCEDURE....................................................... 52 Seat And Steering Wheel Adjustment....................................... 52 Seat Belt Adjustment And Arm Rest........................................ 53 STARTING THE ENGINE.......................................................... 54 Key Switch............................................................... 54 Keyless.................................................................. 55 Warming The Hydraulic / Hydrostatic System............................... 55 Cold Temperature Starting................................................ 56 Cold Temperature Engine Speed Control.................................... 56 MONITORING THE CONTROL PANEL................................................. 57 Key Switch And Keyless................................................... 57 Warning And Shutdown..................................................... 57 STOPPING THE ENGINE AND LEAVING THE UTILITY WORK MACHINE..................... 58 Procedure................................................................ 58 Emergency Exit (When Equipped With Cab).................................. 58 ATTACHMENTS.................................................................. 59 Choosing The Correct Bucket.............................................. 59 Pallet Fork.............................................................. 59 Installing And Removing The Attachment (Hand Lever Bob-Tach)............. 60 Installing And Removing The Attachment (Power Bob-Tach).................. 62 OPERATING PROCEDURE.......................................................... 65 Inspect The Work Area.................................................... 65 Basic Operating Instructions............................................. 65 Operating With A Full Bucket And Empty Cargo Box......................... 65 Operating With An Empty Bucket And Loaded Cargo Box...................... 65 Filling And Emptying The Bucket.......................................... 66 Leveling The Ground Using Float.......................................... 67 Backfilling.............................................................. 67 Work Mode Operation...................................................... 67 Opening And Closing The Tailgate......................................... 68 Raising And Lowering The Cargo Box....................................... 68 Hauling Loads In The Cargo Box........................................... 69 Towing Equipment With The Utility Work Machine........................... 69 TOWING THE UTILITY WORK MACHINE.............................................. 69 Procedure................................................................ 69 TRANSPORTING THE UTILITY WORK MACHINE ON A TRAILER........................... 70 Loading And Unloading.................................................... 70 Fastening................................................................ 70 PREVENTIVE MAINTENANCE........................................................... 71 MAINTENANCE SAFETY........................................................... 75 SERVICE SCHEDULE............................................................. 77 Maintenance Intervals.................................................... 77 TOOLCAT INTERLOCK CONTROL SYSTEM (TICS™)..................................... 79 Description.............................................................. 79 Inspecting The TICS™..................................................... 79 Maintaining The TICS™.................................................... 79 LIFT ARM BYPASS.............................................................. 80 Inspecting............................................................... 80 SEAT BELT.................................................................... 81 Inspection And Maintenance............................................... 81 BACK-UP ALARM SYSTEM......................................................... 82 Description.............................................................. 82 Inspecting............................................................... 82 NEUTRAL START SYSTEM......................................................... 83 Inspecting............................................................... 83 LIFT ARM SUPPORT DEVICE...................................................... 84 Installing............................................................... 84 Removing................................................................. 85 CARGO BOX SUPPORT DEVICE..................................................... 86 Installing............................................................... 86 Removing................................................................. 86 Raising The Cargo Box When Engine Is Not Running......................... 87 PARKING BRAKE SYSTEM......................................................... 87 Inspection And Maintenance............................................... 87 OPERATOR CAB................................................................. 87 Description.............................................................. 87 RIGHT COVER.................................................................. 88 Description.............................................................. 88 Opening And Closing...................................................... 88 LEFT COVER................................................................... 88 Description.............................................................. 88 Opening And Closing...................................................... 88 CAB FILTERS.................................................................. 89 Cleaning And Maintenance................................................. 89 Fresh Air Filter......................................................... 89 Recirculating Air Filter................................................. 89 HEATING AND AIR CONDITIONING................................................. 90 Cleaning And Maintenance................................................. 90 Filters.................................................................. 90 Evaporator............................................................... 90 Condenser................................................................ 90 Air Conditioning Lubrication............................................. 90 Troubleshooting.......................................................... 90 AIR CLEANER SERVICE.......................................................... 91 Replacing Filter Elements................................................ 91 OPERATOR SEAT................................................................ 93 Removal And Installation................................................. 93 PASSENGER SEAT............................................................... 94 Removal And Installation................................................. 94 FUEL SYSTEM.................................................................. 95 Fuel Specifications...................................................... 95 Biodiesel Blend Fuel..................................................... 95 Filling The Fuel Tank.................................................... 96 Fuel Filter.............................................................. 97 Removing Air From The Fuel System........................................ 98 Filling A Portable Fuel Container........................................ 98 ENGINE LUBRICATION SYSTEM.................................................... 99 Checking And Adding Engine Oil........................................... 99 Engine Oil Chart......................................................... 99 Removing And Replacing Oil And Filter....................................100 ENGINE COOLING SYSTEM........................................................101 Checking Level...........................................................101 Cleaning.................................................................102 Removing And Replacing Coolant...........................................102 ELECTRICAL SYSTEM............................................................104 Description..............................................................104 Fuse And Relay Location - Cab Panel......................................104 Fuse And Relay Location - Frame Panel....................................105 Battery Maintenance......................................................106 Using A Booster Battery (Jump Starting)..................................107 Removing And Installing Battery..........................................108 HYDRAULIC / HYDROSTATIC SYSTEM...............................................110 Checking Fluid...........................................................110 Hydraulic / Hydrostatic Fluid Chart......................................110 Adding Fluid.............................................................111 Alternate Fill Procedure.................................................111 Removing And Replacing Hydraulic / Hydrostatic And Case Drain Filters....112 Removing And Replacing Hydraulic Fluid...................................114 Breather Cap.............................................................115 SUPPORTING THE MACHINE ON JACKSTANDS.........................................116 Procedure................................................................116 TIRE MAINTENANCE.............................................................117 Wheel Nuts...............................................................117 Rotating.................................................................117 Mounting.................................................................117 TRANSAXLE (FRONT AND REAR)...................................................118 Checking And Adding Lubricant............................................118 Removing And Replacing Lubricant.........................................119 ALTERNATOR BELT..............................................................120 Belt Adjustment..........................................................120 Belt Replacement.........................................................120 AIR CONDITIONING BELT........................................................121 Belt Adjustment..........................................................121 Belt Replacement.........................................................121 DRIVE BELT...................................................................122 Belt Adjustment..........................................................122 Belt Replacement.........................................................123 LUBRICATING THE UTILITY WORK MACHINE.........................................125 Lubrication Locations....................................................125 PIVOT PINS...................................................................127 Inspection And Maintenance...............................................127 BOB-TACH (HAND LEVER)........................................................128 Inspection And Maintenance...............................................128 BOB-TACH (POWER OPTION)......................................................129 Inspection And Maintenance...............................................129 UTILITY WORK MACHINE STORAGE AND RETURN TO SERVICE...........................130 Storage..................................................................130 Return To Service........................................................130 SYSTEM SETUP AND ANALYSIS........................................................131 DIAGNOSTIC SERVICE CODES.....................................................133 Viewing Service Codes....................................................133 Service Codes List.......................................................134 Service Codes List.......................................................136 CONTROL PANEL SETUP..........................................................139 Enter Setup..............................................................139 Two-Speed................................................................139 High Flow................................................................139 Horsepower Management....................................................139 Tire Size................................................................139 Save Setup...............................................................139 Exit Setup...............................................................139 PASSWORD SETUP (KEYLESS START)...............................................140 Password Description.....................................................140 Changing The Owner And Operator Passwords................................140 Password Lockout Feature.................................................141 MACHINE SIGN TRANSLATIONS........................................................143 MACHINE SIGN TRANSLATIONS....................................................145 Service Schedule (7241002)...............................................145 Machine Load Capacities (6814303)........................................148 Cargo Box Support (7128961)..............................................148 Operation Instruction (6814309)..........................................149 Danger (7114128).........................................................149 Wheel Alignment (6814813)................................................149 Warning (7114129)........................................................150 Warning (6814300)........................................................150 Lift Arm Support (7128957)...............................................151 Warning (6814301)........................................................152 Coolant (6708929)........................................................152 Warning (6814310)........................................................152 Warning (7183987)........................................................152 Danger (6814307).........................................................153 Bob-Tach (6561383).......................................................153 Auxiliary Coupler (6731757)..............................................153 Joystick (6814312).......................................................154 Warning (6737189)........................................................154 Warning (7146237) (Remote Hydraulics Option Only)........................154 Operating Instructions (7164205) (Remote Hydraulics Option Only).........155 Control Select Lever (7106629)...........................................155 SPECIFICATIONS...................................................................157 MACHINE LOAD CAPACITIES......................................................159 Loader Rated Operating Capacity (ROC)....................................159 Maximum Cargo Box Load...................................................159 Machine Rated Capacity...................................................159 Maximum Trailer Hitch Tongue Weight......................................159 Total Rated Capacity.....................................................159 (5600) UTILITY WORK MACHINE SPECIFICATIONS...................................160 Dimensions (With 27 Inch Tires)..........................................160 Dimensions (With 29 Inch Tires)..........................................161 Performance..............................................................162 Controls.................................................................162 Engine...................................................................162 Hydraulic System.........................................................163 Electrical...............................................................163 Drive System.............................................................164 Capacities...............................................................164 Tires....................................................................164 WARRANTY.........................................................................165 WARRANTY.....................................................................167 ALPHABETICAL INDEX...............................................................169
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