Bobcat Toolcat™ 5600 Utility Work Machine Operation & Maintenance Manual SNA0W111001 & Above – PDF DOWNLOAD

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Bobcat Toolcat™ 5600 Utility Work Machine Operation & Maintenance Manual SNA0W111001 & Above – PDF DOWNLOAD]

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Bobcat Toolcat™ 5600 Utility Work Machine Operation & Maintenance Manual SNA0W111001 & Above – PDF DOWNLOAD

Language : English
Pages : 156
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Bobcat Toolcat™ 5600 Utility Work Machine Operation & Maintenance Manual SNA0W111001 & Above – PDF DOWNLOAD

FOREWORD

This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat Toolcat utility work machine. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT TOOLCAT UTILITY WORK MACHINE. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your Toolcat Utility Work Machine.

SAFETY INSTRUCTIONS
Before Operation

• Carefully follow the operating and maintenance instructions in this manual. The Bobcat utility work machine is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions. This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat machine usage.
• The Bobcat utility work machine has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the machine with adequate ventilation. The dealer explains the capabilities and restrictions of the Bobcat utility work machine and attachment for each application.
• The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments.
• The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat machine.
• The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:

• • The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
• The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
• Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
• An Operator’s Handbook is fastened to the operator cab of the machine. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
• The Toolcat Utility Work Machine Operating Training Course is available through your Bobcat dealer. This course is intended to provide rules and practices of correct operation of the Toolcat utility work machine. The course is available in English and Spanish versions.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Bobcat Toolcat™ 5600 Utility Work Machine Operation & Maintenance Manual SNA0W111001 & Above – PDF DOWNLOAD

OPERATOR SAFETY WARNINGS.........................................................  3
CONTENTS.........................................................................  5
FOREWORD.........................................................................  7
	BOBCAT COMPANY IS IS0 9001 CERTIFIED.........................................  9
	REGULAR MAINTENANCE ITEMS....................................................  9
	SERIAL NUMBER LOCATIONS...................................................... 10
		Utility Work Machine Serial Number....................................... 10
		Engine Serial Number..................................................... 10
	DELIVERY REPORT.............................................................. 10
	UTILITY WORK MACHINE IDENTIFICATION.......................................... 11
	FEATURES, ACCESSORIES AND ATTACHMENTS........................................ 12
		Standard Items........................................................... 12
		Options And Accessories.................................................. 12
		Buckets Available........................................................ 12
		Attachments.............................................................. 12
SAFETY & TRAINING RESOURCES...................................................... 13
	SAFETY INSTRUCTIONS.......................................................... 15
		Before Operation......................................................... 15
		Safe Operation Is The Operator’s Responsibility.......................... 16
		Safe Operation Needs A Qualified Operator................................ 16
		Avoid Silica Dust........................................................ 17
	FIRE PREVENTION.............................................................. 17
		Maintenance.............................................................. 17
		Operation................................................................ 17
		Electrical............................................................... 17
		Hydraulic System......................................................... 18
		Fueling.................................................................. 18
		Starting................................................................. 18
		Spark Arrester Exhaust System............................................ 18
		Welding And Grinding..................................................... 18
		Fire Extinguishers....................................................... 18
	MACHINE SIGNS (DECALS)....................................................... 19
	PUBLICATIONS AND TRAINING RESOURCES.......................................... 21
OPERATING INSTRUCTIONS........................................................... 23
	OPERATOR CONTROLS AND INSTRUMENT PANELS...................................... 27
		Overview................................................................. 27
		Switch Panel............................................................. 27
		Control Panel............................................................ 28
		Indicator Icons.......................................................... 29
		Floor Console............................................................ 30
		Center Console........................................................... 30
	TOOLCAT INTERLOCK CONTROL SYSTEM (TICS)...................................... 31
		TICS And Arm Rest Operation.............................................. 31
	ENGINE SPEED CONTROL......................................................... 31
		Operation................................................................ 31
	PARKING BRAKE................................................................ 32
		Operation................................................................ 32
	BACK-UP ALARM SYSTEM......................................................... 33
		Description.............................................................. 33
		Operation................................................................ 33
	STEERING MODE SELECTION...................................................... 34
		Operation................................................................ 34
	TRAVEL DIRECTION CONTROL LEVER............................................... 35
		Operation................................................................ 35
		Two-Speed Control........................................................ 35
	DRIVE PEDAL.................................................................. 35
		Operation................................................................ 35
	BRAKE PEDAL.................................................................. 35
		Operation................................................................ 35
	STOPPING THE UTILITY WORK MACHINE............................................ 36
		Procedure................................................................ 36
	WHEEL ALIGNMENT.............................................................. 36
		Procedure................................................................ 36
	LIFT ARM BYPASS.............................................................. 37
		Operation................................................................ 37
	HYDRAULIC CONTROLS........................................................... 38
		Description.............................................................. 38
		Lift Arm Operation....................................................... 38
		Lift Arm Float Position.................................................. 38
		Tilt Operation........................................................... 38
		Front Auxiliary Hydraulics Operation..................................... 39
		Front Auxiliary Hydraulics Operation (CONTINUOUS FLOW)................... 39
		Quick Couplers........................................................... 39
		Relieve Hydraulic Pressure (Utility Work Machine And Attachment)......... 40
		High-Flow Hydraulics Operation (If Equipped)............................. 40
	REMOTE HYDRAULICS (OPTION)................................................... 41
		Description.............................................................. 41
		Quick Couplers And Hoses................................................. 41
		Operating The Remote Hydraulics.......................................... 43
	ATTACHMENT CONTROL DEVICE (ACD).............................................. 44
		Description.............................................................. 44
	DAILY INSPECTION............................................................. 45
		Daily Inspection And Maintenance......................................... 46
	PRE-STARTING PROCEDURE....................................................... 47
		Entering The Utility Work Machine........................................ 47
		Seat And Steering Wheel Adjustment....................................... 47
		Seat Belt Adjustment And Arm Rest........................................ 48
	STARTING THE ENGINE.......................................................... 48
		Key Switch............................................................... 48
		Keyless.................................................................. 49
		Cold Temperature Starting................................................ 49
		Warming The Hydraulic / Hydrostatic System............................... 49
	MONITORING THE CONTROL PANEL................................................. 50
		Key Switch And Keyless................................................... 50
		Warning And Shutdown..................................................... 50
	STOPPING THE ENGINE AND LEAVING THE UTILITY WORK MACHINE..................... 51
		Procedure................................................................ 51
		Emergency Exit (When Equipped With Cab).................................. 51
	MACHINE LOAD CAPACITIES...................................................... 52
		Loader Rated Operating Capacity (ROC).................................... 52
		Maximum Cargo Box Load................................................... 52
		Machine Rated Capacity................................................... 52
		Maximum Trailer Hitch Tongue Weight...................................... 52
		Total Rated Capacity..................................................... 52
	ATTACHMENTS.................................................................. 53
		Choosing The Correct Bucket.............................................. 53
		Pallet Fork.............................................................. 53
		Installing And Removing The Attachment (Hand Lever Bob-Tach)............. 54
		Installing And Removing The Attachment (Power Bob-Tach).................. 56
	OPERATING PROCEDURE.......................................................... 59
		Inspect The Work Area.................................................... 59
		Basic Operating Instructions............................................. 59
		Operating With A Full Bucket And Empty Cargo Box......................... 59
		Operating With An Empty Bucket And Loaded Cargo Box...................... 59
		Filling And Emptying The Bucket.......................................... 60
		Leveling The Ground Using Float.......................................... 61
		Backfilling.............................................................. 61
		Work Mode Operation...................................................... 61
		Opening And Closing The Tailgate......................................... 62
		Raising And Lowering The Cargo Box....................................... 62
		Hauling Loads In The Cargo Box........................................... 62
		Towing Equipment With The Utility Work Machine........................... 62
	TOWING THE UTILITY WORK MACHINE.............................................. 62
		Procedure................................................................ 62
	TRANSPORTING THE UTILITY WORK MACHINE ON A TRAILER........................... 63
		Loading And Unloading.................................................... 63
		Fastening................................................................ 63
PREVENTIVE MAINTENANCE........................................................... 65
	MAINTENANCE SAFETY........................................................... 69
	SERVICE SCHEDULE............................................................. 71
		Chart.................................................................... 71
	TOOLCAT INTERLOCK CONTROL SYSTEM (TICS)...................................... 72
		Description.............................................................. 72
		Inspecting The TICS...................................................... 72
		Maintaining The TICS..................................................... 72
	LIFT ARM BYPASS.............................................................. 73
		Inspecting............................................................... 73
	SEAT BELT.................................................................... 74
		Inspection And Maintenance............................................... 74
	BACK-UP ALARM SYSTEM......................................................... 75
		Description.............................................................. 75
		Inspecting............................................................... 75
	NEUTRAL START SYSTEM......................................................... 76
		Inspecting............................................................... 76
	LIFT ARM SUPPORT DEVICE...................................................... 77
		Installing............................................................... 77
		Removing................................................................. 77
	CARGO BOX SUPPORT DEVICE..................................................... 78
		Installing............................................................... 78
		Removing................................................................. 78
		Raising The Cargo Box When Engine Is Not Running......................... 79
	PARKING BRAKE SYSTEM......................................................... 79
		Inspection And Maintenance............................................... 79
	OPERATOR CAB................................................................. 79
		Description.............................................................. 79
	CAB FILTERS.................................................................. 80
		Cleaning And Maintenance................................................. 80
		Fresh Air Filter......................................................... 80
		Recirculating Air Filter................................................. 80
	HEATING AND AIR CONDITIONING................................................. 81
		Cleaning And Maintenance................................................. 81
		Filters.................................................................. 81
		Evaporator............................................................... 81
		Air Conditioning Lubrication............................................. 81
		Troubleshooting.......................................................... 81
	AIR CLEANER SERVICE.......................................................... 82
		Replacing Filter Elements................................................ 82
	OPERATOR SEAT................................................................ 83
		Removal And Installation................................................. 83
	PASSENGER SEAT............................................................... 84
		Removal And Installation................................................. 84
	FUEL SYSTEM.................................................................. 85
		Fuel Specifications...................................................... 85
		Biodiesel Blend Fuel..................................................... 85
		Filling The Fuel Tank.................................................... 86
		Fuel Filter.............................................................. 86
		Removing Air From The Fuel System........................................ 87
		Filling A Portable Fuel Container........................................ 87
	ENGINE LUBRICATION SYSTEM.................................................... 88
		Checking And Adding Engine Oil........................................... 88
		Engine Oil Chart......................................................... 88
		Removing And Replacing Oil And Filter.................................... 88
	ENGINE COOLING SYSTEM........................................................ 90
		Checking Level........................................................... 90
		Cleaning................................................................. 91
		Removing And Replacing Coolant........................................... 91
	ELECTRICAL SYSTEM............................................................ 92
		Description.............................................................. 92
		Fuse And Relay Location - Cab Panel...................................... 92
		Fuse And Relay Location - Frame Panel.................................... 93
		Battery Maintenance...................................................... 94
		Using A Booster Battery (Jump Starting).................................. 95
		Removing And Installing Battery.......................................... 96
	HYDRAULIC / HYDROSTATIC SYSTEM............................................... 97
		Checking Fluid........................................................... 97
		Hydraulic / Hydrostatic Fluid Chart...................................... 97
		Adding Fluid............................................................. 97
		Alternate Fill Procedure................................................. 98
		Removing And Replacing Hydraulic / Hydrostatic And Case Drain Filters.... 99
		Removing And Replacing Hydraulic Fluid...................................101
		Breather Cap.............................................................102
	SPARK ARRESTOR MUFFLER.......................................................103
		Cleaning Procedure.......................................................103
	SUPPORTING THE MACHINE ON JACKSTANDS.........................................104
		Procedure................................................................104
	TIRE MAINTENANCE.............................................................105
		Wheel Nuts...............................................................105
		Rotating.................................................................105
		Mounting.................................................................105
	TRANS AXLE (FRONT AND REAR)..................................................106
		Checking And Adding Lubricant............................................106
		Removing And Replacing Lubricant.........................................107
	ALTERNATOR BELT..............................................................108
		Belt Adjustment..........................................................108
		Belt Replacement.........................................................108
	AIR CONDITIONING BELT........................................................108
		Belt Adjustment..........................................................108
		Belt Replacement.........................................................109
	DRIVE BELT...................................................................110
		Belt Adjustment..........................................................110
		Belt Replacement.........................................................112
	LUBRICATING THE UTILITY WORK MACHINE.........................................114
		Lubrication Locations....................................................114
	PIVOT PINS...................................................................116
		Inspection And Maintenance...............................................116
	BOB-TACH (HAND LEVER)........................................................117
		Inspection And Maintenance...............................................117
	BOB-TACH (POWER OPTION)......................................................118
		Inspection And Maintenance...............................................118
	UTILITY WORK MACHINE STORAGE AND RETURN TO SERVICE...........................119
		Storage..................................................................119
		Return To Service........................................................119
SYSTEM SETUP & ANALYSIS..........................................................121
	DIAGNOSTIC SERVICE CODES.....................................................123
		Viewing Service Codes....................................................123
		Service Codes List.......................................................124
	CONTROL PANEL SETUP..........................................................126
		Enter Setup..............................................................126
		Two-Speed................................................................126
		High Flow................................................................126
		Horsepower Management....................................................126
		Tire Size................................................................126
		Save Setup...............................................................126
		Exit Setup...............................................................126
	PASSWORD SETUP (IF EQUIPPED WITH KEYLESS START)..............................127
		Password Description.....................................................127
		Changing The Owner And Operator Passwords................................127
		Password Lockout Feature.................................................128
MACHINE SIGN TRANSLATIONS........................................................129
	MACHINE SIGN TRANSLATIONS....................................................131
		Service Schedule (7134482)...............................................131
		Machine Load Capacities (6814303)........................................134
		Cargo Box Support (7128961)..............................................134
		Operation Instruction (6814309)..........................................135
		Danger (7114128).........................................................135
		Wheel Alignment (6814813)................................................135
		Warning (7114129)........................................................136
		Warning (6814300)........................................................136
		Lift Arm Support (7128957)...............................................137
		Warning (6814301)........................................................138
		Coolant (6708929)........................................................138
		Warning (6814310)........................................................138
		Warning (6814302)........................................................138
		Danger (6814307).........................................................139
		Bob-Tach (6561383).......................................................139
		Auxiliary Coupler (6731757)..............................................139
		Joystick (6814312).......................................................140
		Warning (6737189)........................................................140
		Warning (6804233)........................................................140
		Warning (7146237) (Remote Hydraulics Option Only)........................141
SPECIFICATIONS...................................................................143
	(5600) UTILITY WORK MACHINE SPECIFICATIONS...................................145
		Dimensions (With 27 Inch Tires)..........................................145
		Dimensions (With 29 Inch Tires)..........................................146
		Performance..............................................................147
		Controls.................................................................147
		Engine...................................................................147
		Hydraulic System.........................................................148
		Electrical...............................................................148
		Drive System.............................................................149
		Capacities...............................................................149
		Tires....................................................................149
WARRANTY.........................................................................151
	WARRANTY.....................................................................153
ALPHABETICAL INDEX...............................................................155

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• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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