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Bobcat Toolcat™ 5610 Utility Work Machine Operation & Maintenance Manual SN A7Y711001 & Above – PDF DOWNLOAD
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Bobcat Toolcat™ 5610 Utility Work Machine Operation & Maintenance Manual SN A7Y711001 & Above – PDF DOWNLOAD
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Description
Bobcat Toolcat™ 5610 Utility Work Machine Operation & Maintenance Manual SN A7Y711001 & Above – PDF DOWNLOAD
FILE DETAILS:
Bobcat Toolcat™ 5610 Utility Work Machine Operation & Maintenance Manual SN A7Y711001 & Above – PDF DOWNLOAD
Language : English
Pages : 190
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Bobcat Toolcat™ 5610 Utility Work Machine Operation & Maintenance Manual SN A7Y711001 & Above – PDF DOWNLOAD
FOREWORD
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat Toolcat utility work machine. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT TOOLCAT UTILITY WORK MACHINE. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your Toolcat utility work machines.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Bobcat Toolcat™ 5610 Utility Work Machine Operation & Maintenance Manual SN A7Y711001 & Above – PDF DOWNLOAD
OPERATOR SAFETY WARNINGS......................................................... 3 CONTENTS......................................................................... 5 FOREWORD......................................................................... 7 BOBCAT COMPANY IS IS0 9001 CERTIFIED......................................... 9 REGULAR MAINTENANCE ITEMS.................................................... 9 SERIAL NUMBER LOCATIONS...................................................... 10 Utility Work Machine Serial Number....................................... 10 Engine Serial Number..................................................... 10 DELIVERY REPORT.............................................................. 10 UTILITY WORK MACHINE IDENTIFICATION.......................................... 11 FEATURES, ACCESSORIES AND ATTACHMENTS........................................ 12 Standard Items........................................................... 12 Options And Accessories.................................................. 12 Buckets Available........................................................ 13 Attachments.............................................................. 13 Implements............................................................... 13 SAFETY & TRAINING RESOURCES...................................................... 15 SAFETY INSTRUCTIONS.......................................................... 17 Before Operation......................................................... 17 Safe Operation Is The Operator’s Responsibility.......................... 18 Safe Operation Needs A Qualified Operator................................ 18 Use Safety Rules......................................................... 19 Avoid Silica Dust........................................................ 19 Safety Rules For Power Take-Off (PTO) Driven Implements.................. 20 FIRE PREVENTION.............................................................. 20 Maintenance.............................................................. 20 Operation................................................................ 20 Electrical............................................................... 20 Hydraulic System......................................................... 21 Fueling.................................................................. 21 Starting................................................................. 21 Spark Arrester Exhaust System............................................ 21 Welding And Grinding..................................................... 21 Fire Extinguishers....................................................... 21 MACHINE SIGNS (DECALS)....................................................... 22 PUBLICATIONS AND TRAINING RESOURCES.......................................... 24 OPERATING INSTRUCTIONS........................................................... 25 OPERATOR CONTROLS AND INSTRUMENT PANELS...................................... 29 Overview................................................................. 29 Switch Panel............................................................. 29 Control Panel............................................................ 30 Indicator Icons.......................................................... 31 Floor Console............................................................ 31 Center Console........................................................... 32 TOOLCAT INTERLOCK CONTROL SYSTEM (TICS)...................................... 33 TICS And Arm Rest Operation.............................................. 33 ENGINE SPEED CONTROL......................................................... 33 Operation................................................................ 33 PARKING BRAKE................................................................ 34 Operation................................................................ 34 STEERING MODE SELECTION...................................................... 35 Operation................................................................ 35 TRAVEL DIRECTION CONTROL LEVER............................................... 36 Operation................................................................ 36 Two-Speed Control........................................................ 36 DRIVE PEDAL.................................................................. 36 Operation................................................................ 36 BRAKE PEDAL.................................................................. 36 Operation................................................................ 36 STOPPING THE UTILITY WORK MACHINE............................................ 37 Procedure................................................................ 37 WHEEL ALIGNMENT.............................................................. 37 Procedure................................................................ 37 LIFT ARM BYPASS.............................................................. 38 Operation................................................................ 38 HYDRAULIC CONTROLS........................................................... 39 Description.............................................................. 39 Lift Arm Operation....................................................... 39 Lift Arm Float Position.................................................. 39 Tilt Operation........................................................... 39 Front Auxiliary Hydraulics Operation..................................... 40 Front Auxiliary Hydraulics Operation (CONTINUOUS FLOW)................... 40 Quick Couplers........................................................... 40 Relieve Hydraulic Pressure (Utility Work Machine And Attachment)......... 41 High-Flow Hydraulics Operation (If Equipped)............................. 41 REMOTE AUXILIARY HYDRAULIC COUPLERS (OPTION)................................. 42 Description.............................................................. 42 Quick Couplers And Hoses................................................. 42 Operating The Remote Hydraulics.......................................... 44 Relieve Hydraulic Pressure (Utility Work Machine And Implement).......... 45 ATTACHMENT CONTROL DEVICE (ACD).............................................. 45 Description.............................................................. 45 RECEIVER HITCH............................................................... 46 Description.............................................................. 46 Adjusting Length......................................................... 46 THREE-POINT HITCH............................................................ 47 Description.............................................................. 47 Raising.................................................................. 47 Lowering................................................................. 47 Operation................................................................ 48 POWER TAKE-OFF (PTO) (OPTIONAL).............................................. 49 Description.............................................................. 49 Engaging PTO............................................................. 50 Disengaging PTO.......................................................... 50 DAILY INSPECTION............................................................. 51 Daily Inspection And Maintenance......................................... 52 PRE-STARTING PROCEDURE....................................................... 53 Entering The Utility Work Machine........................................ 53 Seat And Steering Wheel Adjustment....................................... 53 Seat Belt Adjustment And Arm Rest........................................ 54 STARTING THE ENGINE.......................................................... 54 Key Switch............................................................... 54 Keyless.................................................................. 55 Cold Temperature Starting................................................ 55 Warming The Hydraulic / Hydrostatic System............................... 55 MONITORING THE CONTROL PANEL................................................. 56 Key Switch And Keyless................................................... 56 Warning And Shutdown..................................................... 56 STOPPING THE ENGINE AND LEAVING THE UTILITY WORK MACHINE..................... 57 Procedure................................................................ 57 Emergency Exit (When Equipped With Cab).................................. 57 ATTACHMENTS.................................................................. 58 Choosing The Correct Bucket.............................................. 58 Pallet Fork.............................................................. 58 Installing And Removing The Attachment (Hand Lever Bob-Tach)............. 59 Installing And Removing The Attachment (Power Bob-Tach).................. 61 IMPLEMENT.................................................................... 64 Choosing The Correct Implement........................................... 64 Installing And Removing Pull Type Implements............................. 65 Installing And Removing Three-Point Hitch Mounted Implements............. 69 Lifting Link Adjustment.................................................. 74 Top Link Adjustment...................................................... 74 Sway Bar Adjustment...................................................... 75 POWER TAKE-OFF (PTO)......................................................... 76 Installing And Removing The PTO.......................................... 76 OPERATING PROCEDURE.......................................................... 79 Inspect The Work Area.................................................... 79 Basic Operating Instructions............................................. 79 Operating With A Full Bucket And No Implement............................ 79 Operating With An Empty Bucket And An Implement Installed................ 79 Filling And Emptying The Bucket.......................................... 80 Leveling The Ground Using Float.......................................... 81 Backfilling.............................................................. 81 Work Mode Operation...................................................... 81 Towing Equipment With The Utility Work Machine........................... 82 Safety Chains............................................................ 83 Operating The Three-Point Hitch Implement................................ 84 Safety Rules For PTO Operation........................................... 86 Operating The PTO........................................................ 87 TOWING THE UTILITY WORK MACHINE.............................................. 90 Procedure................................................................ 90 TRANSPORTING THE UTILITY WORK MACHINE ON A TRAILER........................... 91 Loading And Unloading.................................................... 91 Fastening................................................................ 91 PREVENTIVE MAINTENANCE........................................................... 93 MAINTENANCE SAFETY........................................................... 97 SERVICE SCHEDULE............................................................. 99 Chart.................................................................... 99 TOOLCAT INTERLOCK CONTROL SYSTEM (TICS)......................................100 Description..............................................................100 Inspecting The TICS......................................................100 Maintaining The TICS.....................................................100 LIFT ARM BYPASS..............................................................101 Inspecting...............................................................101 SEAT BELT....................................................................102 Inspection And Maintenance...............................................102 BACK-UP ALARM SYSTEM.........................................................103 Description..............................................................103 Inspecting...............................................................103 NEUTRAL START SYSTEM.........................................................104 Inspecting...............................................................104 LIFT ARM SUPPORT DEVICE......................................................105 Installing...............................................................105 Removing.................................................................105 PTO SWITCH...................................................................106 Inspection And Maintenance...............................................106 PARKING BRAKE SYSTEM.........................................................107 Inspection And Maintenance...............................................107 OPERATOR CAB.................................................................107 Description..............................................................107 REAR COVER...................................................................108 Opening And Closing......................................................108 CAB FILTERS..................................................................109 Cleaning And Maintenance.................................................109 Fresh Air Filter.........................................................109 Recirculating Air Filter.................................................109 HEATING AND AIR CONDITIONING.................................................110 Cleaning And Maintenance.................................................110 Filters..................................................................110 Evaporator...............................................................110 Air Conditioning Lubrication.............................................110 Troubleshooting..........................................................110 AIR CLEANER SERVICE..........................................................111 Replacing Filter Elements................................................111 OPERATOR SEAT................................................................112 Removal And Installation.................................................112 PASSENGER SEAT...............................................................113 Removal And Installation.................................................113 FUEL SYSTEM..................................................................114 Fuel Specifications......................................................114 Biodiesel Blend Fuel.....................................................114 Filling The Fuel Tank....................................................115 Fuel Filter..............................................................115 Removing Air From The Fuel System........................................116 Filling A Portable Fuel Container........................................116 ENGINE LUBRICATION SYSTEM....................................................117 Checking And Adding Engine Oil...........................................117 Engine Oil Chart.........................................................117 Removing And Replacing Oil And Filter....................................117 ENGINE COOLING SYSTEM........................................................119 Checking Level...........................................................119 Cooling System Service Access Position...................................120 Cleaning.................................................................122 Removing And Replacing Coolant...........................................123 ELECTRICAL SYSTEM............................................................124 Description..............................................................124 Fuse And Relay Location - Cab Panel......................................124 Fuse And Relay Location - Frame Panel....................................125 Battery Maintenance......................................................126 Using A Booster Battery (Jump Starting)..................................127 Removing And Installing Battery..........................................128 HYDRAULIC / HYDROSTATIC SYSTEM...............................................129 Checking Fluid...........................................................129 Hydraulic / Hydrostatic Fluid Chart......................................129 Adding Fluid.............................................................129 Removing And Replacing Hydraulic / Hydrostatic And Case Drain Filters....130 Removing And Replacing Hydraulic Fluid...................................131 Breather Cap.............................................................132 SPARK ARRESTER MUFFLER.......................................................133 Cleaning Procedure.......................................................133 SUPPORTING THE MACHINE ON JACKSTANDS.........................................134 Procedure................................................................134 TIRE MAINTENANCE.............................................................135 Wheel Nuts...............................................................135 Rotating.................................................................135 Mounting.................................................................135 TRANSAXLE (FRONT AND REAR)...................................................136 Checking And Adding Lubricant............................................136 Removing And Replacing Lubricant.........................................137 ALTERNATOR BELT..............................................................138 Belt Adjustment..........................................................138 Belt Replacement.........................................................138 AIR CONDITIONING BELT........................................................138 Belt Adjustment..........................................................138 Belt Replacement.........................................................139 DRIVE BELT...................................................................140 Belt Adjustment..........................................................140 Belt Replacement.........................................................142 LUBRICATING THE UTILITY WORK MACHINE.........................................144 Lubrication Locations....................................................144 PIVOT PINS...................................................................146 Inspection And Maintenance...............................................146 BOB-TACH (HAND LEVER)........................................................147 Inspection And Maintenance...............................................147 BOB-TACH (POWER OPTION)......................................................148 Inspection And Maintenance...............................................148 UTILITY WORK MACHINE STORAGE AND RETURN TO SERVICE...........................149 Storage..................................................................149 Return To Service........................................................149 SYSTEM SETUP & ANALYSIS..........................................................151 DIAGNOSTIC SERVICE CODES.....................................................153 Viewing Service Codes....................................................153 Service Codes List.......................................................154 CONTROL PANEL SETUP..........................................................156 Enter Setup..............................................................156 Two-Speed................................................................156 High Flow................................................................156 Horsepower Management....................................................156 Tire Size................................................................156 Save Setup...............................................................156 Exit Setup...............................................................156 PASSWORD SETUP (IF EQUIPPED WITH KEYLESS START)..............................157 Password Description.....................................................157 Changing The Owner And Operator Passwords................................157 Password Lockout Feature.................................................158 MACHINE SIGN TRANSLATIONS........................................................159 MACHINE SIGN TRANSLATIONS....................................................161 Service Schedule (7163134)...............................................161 Machine Load Capacities (6814303)........................................164 Operation Instruction (6814309)..........................................165 Danger (7114128).........................................................165 Wheel Alignment (6814813)................................................165 Warning (7114129)........................................................166 Warning (6814300)........................................................166 Lift Arm Support (7128957)...............................................167 Warning (7161018)........................................................168 Coolant (6708929)........................................................168 Warning (6814302)........................................................168 Warning (7161033)........................................................168 Warning (6814310)........................................................169 Bob-Tach (6561383).......................................................169 Auxiliary Coupler (6731757)..............................................170 Warning (6814301)........................................................170 Joystick (6814312).......................................................171 Warning (6737189)........................................................171 Warning (6733996)........................................................171 SPECIFICATIONS...................................................................173 MACHINE LOAD CAPACITIES......................................................175 Loader Rated Operating Capacity (ROC)....................................175 Three-Point Hitch Lift Capacity..........................................175 Maximum Storage Bin Load (Each)..........................................175 Machine Rated Capacity (3) = (A + B + C + F).............................175 Maximum Trailer Hitch Tongue Weight......................................175 Total Rated Capacity (4) = (A + B + C + D + E)...........................175 (5610) UTILITY WORK MACHINE SPECIFICATIONS...................................176 Dimensions (With 27 Inch Tires And Without Three-Point Hitch Option).....176 Dimensions (With 27 Inch Tires And With Three-Point Hitch Option)........177 Dimensions (With 29 Inch Tires And Without Three-Point Hitch Option).....178 Dimensions (With 29 Inch Tires And With Three-Point Hitch Option)........179 Performance..............................................................180 Controls.................................................................180 Engine...................................................................181 Hydraulic System.........................................................181 Electrical...............................................................182 Power Take-Off (PTO) System..............................................182 Drive System.............................................................182 Capacities...............................................................182 Tires....................................................................183 WARRANTY.........................................................................185 WARRANTY.....................................................................187 ALPHABETICAL INDEX...............................................................189
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- This is the SAME exact manual used by your dealers to fix your vehicle.
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S.M
