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Bobcat Toolcat™ 5610 Utility Work Machine Operation & Maintenance Manual SN APFB11001 & Above – PDF DOWNLOAD
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Bobcat Toolcat™ 5610 Utility Work Machine Operation & Maintenance Manual SN APFB11001 & Above – PDF DOWNLOAD
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Description
Bobcat Toolcat™ 5610 Utility Work Machine Operation & Maintenance Manual SN APFB11001 & Above – PDF DOWNLOAD
FILE DETAILS:
Bobcat Toolcat™ 5610 Utility Work Machine Operation & Maintenance Manual SN APFB11001 & Above – PDF DOWNLOAD
Language : English
Pages :200
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Bobcat Toolcat™ 5610 Utility Work Machine Operation & Maintenance Manual SN APFB11001 & Above – PDF DOWNLOAD
FOREWORD
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat Toolcat utility work machine. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT TOOLCAT UTILITY WORK MACHINE. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your Toolcat utility work machines.
SAFETY INSTRUCTIONS
Before Operation
- Carefully follow the operating and maintenance instructions in this manual. The Bobcat utility work machine is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions. This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat machine usage.
- The Bobcat utility work machine has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the machine with adequate ventilation. The dealer explains the capabilities and restrictions of the Bobcat utility work machine and attachment for each application.
- The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments.
- The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat machine.
- The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.
The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:
- • The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
- The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
- Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
- An Operator’s Handbook is fastened to the operator cab of the machine. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
- The Toolcat Utility Work Machine Operating Training Course is available through your Bobcat dealer. This course is intended to provide rules and practices of correct operation of the Toolcat utility work machine. The course is available in English and Spanish versions.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Bobcat Toolcat™ 5610 Utility Work Machine Operation & Maintenance Manual SN APFB11001 & Above – PDF DOWNLOAD
OPERATOR SAFETY WARNINGS......................................................... 3 CONTENTS......................................................................... 5 FOREWORD......................................................................... 7 BOBCAT COMPANY IS IS0 9001 CERTIFIED......................................... 9 REGULAR MAINTENANCE ITEMS.................................................... 9 SERIAL NUMBER LOCATIONS...................................................... 10 Utility Work Machine Serial Number....................................... 10 Engine Serial Number..................................................... 10 DELIVERY REPORT.............................................................. 10 UTILITY WORK MACHINE IDENTIFICATION.......................................... 11 FEATURES, ACCESSORIES AND ATTACHMENTS........................................ 12 Standard Items........................................................... 12 Options And Accessories.................................................. 12 Buckets Available........................................................ 13 Attachments.............................................................. 13 Implements............................................................... 13 SAFETY AND TRAINING RESOURCES.................................................... 15 SAFETY INSTRUCTIONS.......................................................... 17 Before Operation......................................................... 17 Safe Operation Is The Operator’s Responsibility.......................... 18 Safe Operation Needs A Qualified Operator................................ 18 Use Safety Rules......................................................... 19 Avoid Silica Dust........................................................ 19 Safety Rules For Power Take-Off (PTO) Driven Implements.................. 20 FIRE PREVENTION.............................................................. 20 Maintenance.............................................................. 20 Operation................................................................ 20 Electrical............................................................... 20 Hydraulic System......................................................... 21 Fueling.................................................................. 21 Starting................................................................. 21 Spark Arrester Exhaust System............................................ 21 Welding And Grinding..................................................... 21 Fire Extinguishers....................................................... 21 MACHINE SIGNS (DECALS)....................................................... 22 PUBLICATIONS AND TRAINING RESOURCES.......................................... 24 OPERATING INSTRUCTIONS........................................................... 25 OPERATOR CONTROLS AND INSTRUMENT PANELS...................................... 29 Overview................................................................. 29 Switch Panel............................................................. 29 Control Panel............................................................ 30 Indicator Icons.......................................................... 31 Floor Console............................................................ 31 Center Console (With Early Model Joystick)............................... 32 Center Console (With Later Model Joystick)............................... 33 Radio Option............................................................. 34 TOOLCAT INTERLOCK CONTROL SYSTEM (TICS™)..................................... 36 TICS™ And Arm Rest Operation............................................. 36 ENGINE SPEED CONTROL......................................................... 36 Operation................................................................ 36 PARKING BRAKE................................................................ 37 Operation................................................................ 37 BACK-UP ALARM SYSTEM......................................................... 38 Description.............................................................. 38 Operation................................................................ 38 STEERING MODE SELECTION...................................................... 39 Operation................................................................ 39 TRAVEL DIRECTION CONTROL LEVER............................................... 40 Operation................................................................ 40 Two-Speed Control........................................................ 40 DRIVE PEDAL.................................................................. 40 Operation................................................................ 40 BRAKE PEDAL.................................................................. 40 Operation................................................................ 40 TRACTION CONTROL............................................................. 41 Description.............................................................. 41 Operation................................................................ 41 STOPPING THE UTILITY WORK MACHINE............................................ 42 Procedure................................................................ 42 WHEEL ALIGNMENT.............................................................. 42 Procedure................................................................ 42 LIFT ARM BYPASS.............................................................. 43 Operation................................................................ 43 HYDRAULIC CONTROLS........................................................... 44 Description.............................................................. 44 Lift Arm Operation....................................................... 44 Lift Arm Float Position.................................................. 44 Tilt Operation........................................................... 44 Front Auxiliary Hydraulics Operation..................................... 45 Front Auxiliary Hydraulics Operation (CONTINUOUS FLOW)................... 45 Quick Couplers........................................................... 45 Relieve Hydraulic Pressure (Utility Work Machine And Attachment)......... 46 High-Flow Hydraulics Operation (If Equipped)............................. 46 REMOTE AUXILIARY HYDRAULIC COUPLERS (OPTION)................................. 47 Description.............................................................. 47 Quick Couplers And Hoses................................................. 47 Operating The Remote Hydraulics.......................................... 49 Relieve Hydraulic Pressure (Utility Work Machine And Implement).......... 50 ATTACHMENT CONTROL DEVICE (ACD).............................................. 51 Description.............................................................. 51 RECIEVER HITCH............................................................... 52 Description.............................................................. 52 Adjusting Length......................................................... 52 THREE-POINT HITCH............................................................ 53 Description.............................................................. 53 Raising.................................................................. 53 Lowering................................................................. 53 Operation................................................................ 54 POWER TAKE-OFF (PTO) (OPTIONAL).............................................. 55 Description.............................................................. 55 Engaging PTO............................................................. 56 Disengaging PTO.......................................................... 57 DAILY INSPECTION............................................................. 58 Daily Inspection And Maintenance......................................... 58 PRE-STARTING PROCEDURE....................................................... 60 Entering The Utility Work Machine........................................ 60 Seat And Steering Wheel Adjustment....................................... 60 Seat Belt Adjustment And Arm Rest........................................ 61 STARTING THE ENGINE.......................................................... 62 Key Switch............................................................... 62 Keyless.................................................................. 63 Cold Temperature Starting................................................ 63 Warming The Hydraulic / Hydrostatic System............................... 63 MONITORING THE CONTROL PANEL................................................. 64 Key Switch And Keyless................................................... 64 Warning And Shutdown..................................................... 64 STOPPING THE ENGINE AND LEAVING THE UTILITY WORK MACHINE..................... 65 Procedure................................................................ 65 Emergency Exit (When Equipped With Cab).................................. 65 ATTACHMENTS.................................................................. 66 Choosing The Correct Bucket.............................................. 66 Pallet Fork.............................................................. 66 Installing And Removing The Attachment (Hand Lever Bob-Tach)............. 67 Installing And Removing The Attachment (Power Bob-Tach).................. 69 IMPLEMENT.................................................................... 72 Choosing The Correct Implement........................................... 72 Installing And Removing Pull Type Implements............................. 73 Installing And Removing Three-Point Hitch Mounted Implements............. 77 Lifting Link Adjustment.................................................. 82 Top Link Adjustment...................................................... 82 Sway Bar Adjustment...................................................... 83 POWER TAKE-OFF (PTO)......................................................... 84 Installing And Removing The PTO.......................................... 84 OPERATING PROCEDURE.......................................................... 87 Inspect The Work Area.................................................... 87 Basic Operating Instructions............................................. 87 Operating With A Full Bucket And No Implement............................ 87 Operating With An Empty Bucket And An Implement Installed................ 87 Filling And Emptying The Bucket.......................................... 88 Leveling The Ground Using Float.......................................... 89 Backfilling.............................................................. 89 Work Mode Operation...................................................... 89 Towing Equipment With The Utility Work Machine........................... 90 Safety Chains............................................................ 90 Operating The Three-Point Hitch Implement................................ 91 Safety Rules For PTO Operation........................................... 93 Operating The PTO........................................................ 94 TOWING THE UTILITY WORK MACHINE.............................................. 97 Procedure................................................................ 97 TRANSPORTING THE UTILITY WORK MACHINE ON A TRAILER........................... 98 Loading And Unloading.................................................... 98 Fastening................................................................ 98 PREVENTIVE MAINTENANCE........................................................... 99 MAINTENANCE SAFETY...........................................................103 SERVICE SCHEDULE.............................................................105 Chart....................................................................105 TOOLCAT INTERLOCK CONTROL SYSTEM (TICS™).....................................106 Description..............................................................106 Inspecting The TICS™.....................................................106 Maintaining The TICS™....................................................106 LIFT ARM BYPASS..............................................................107 Inspecting...............................................................107 SEAT BELT....................................................................108 Inspection And Maintenance...............................................108 BACK-UP ALARM SYSTEM.........................................................109 Description..............................................................109 Inspecting...............................................................109 NEUTRAL START SYSTEM.........................................................110 Inspecting...............................................................110 LIFT ARM SUPPORT DEVICE......................................................111 Installing...............................................................111 Removing.................................................................112 PTO SWITCH...................................................................113 Inspection And Maintenance...............................................113 PARKING BRAKE SYSTEM.........................................................114 Inspection And Maintenance...............................................114 OPERATOR CAB.................................................................114 Description..............................................................114 REAR COVER...................................................................115 Opening And Closing......................................................115 RIGHT COVER..................................................................116 Description..............................................................116 Opening And Closing......................................................116 LEFT COVER...................................................................116 Description..............................................................116 Opening And Closing......................................................116 CAB FILTERS..................................................................117 Cleaning And Maintenance.................................................117 Fresh Air Filter.........................................................117 Recirculating Air Filter.................................................117 HEATING AND AIR CONDITIONING.................................................118 Cleaning And Maintenance.................................................118 Filters..................................................................118 Evaporator...............................................................118 Condenser................................................................118 Air Conditioning Lubrication.............................................118 Troubleshooting..........................................................118 AIR CLEANER SERVICE..........................................................119 Replacing Filter Elements................................................119 OPERATOR SEAT................................................................120 Removal And Installation.................................................120 PASSENGER SEAT...............................................................121 Removal And Installation.................................................121 FUEL SYSTEM..................................................................122 Fuel Specifications......................................................122 Biodiesel Blend Fuel.....................................................122 Filling The Fuel Tank....................................................123 Fuel Filter..............................................................123 Removing Air From The Fuel System........................................124 Filling A Portable Fuel Container........................................124 ENGINE LUBRICATION SYSTEM....................................................125 Checking And Adding Engine Oil...........................................125 Engine Oil Chart.........................................................125 Removing And Replacing Oil And Filter....................................126 ENGINE COOLING SYSTEM........................................................127 Checking Level...........................................................127 Cooling System Service Access Position...................................128 Cleaning.................................................................130 Removing And Replacing Coolant...........................................131 ELECTRICAL SYSTEM............................................................132 Description..............................................................132 Fuse And Relay Location - Cab Panel......................................132 Fuse And Relay Location - Frame Panel....................................133 Battery Maintenance......................................................134 Using A Booster Battery (Jump Starting)..................................135 Removing And Installing Battery..........................................136 HYDRAULIC / HYDROSTATIC SYSTEM...............................................138 Checking Fluid...........................................................138 Hydraulic / Hydrostatic Fluid Chart......................................138 Adding Fluid.............................................................138 Removing And Replacing Hydraulic / Hydrostatic And Case Drain Filters....139 Removing And Replacing Hydraulic Fluid...................................140 Breather Cap.............................................................141 SPARK ARRESTER MUFFLER.......................................................142 Cleaning Procedure.......................................................142 SUPPORTING THE MACHINE ON JACKSTANDS.........................................143 Procedure................................................................143 TIRE MAINTENANCE.............................................................144 Wheel Nuts...............................................................144 Rotating.................................................................144 Mounting.................................................................144 TRANSAXLE (FRONT AND REAR)...................................................145 Checking And Adding Lubricant............................................145 Removing And Replacing Lubricant.........................................146 ALTERNATOR BELT..............................................................147 Belt Adjustment..........................................................147 Belt Replacement.........................................................147 AIR CONDITIONING BELT (IF EQUIPPED)..........................................148 Belt Adjustment..........................................................148 Belt Replacement.........................................................148 DRIVE BELT...................................................................149 Belt Adjustment..........................................................149 Belt Replacement.........................................................150 LUBRICATING THE UTILITY WORK MACHINE.........................................151 Lubrication Locations....................................................151 PIVOT PINS...................................................................153 Inspection And Maintenance...............................................153 BOB-TACH (HAND LEVER)........................................................154 Inspection And Maintenance...............................................154 BOB-TACH (POWER OPTION)......................................................155 Inspection And Maintenance...............................................155 UTILITY WORK MACHINE STORAGE AND RETURN TO SERVICE...........................156 Storage..................................................................156 Return To Service........................................................156 SYSTEM SETUP AND ANALYSIS........................................................157 DIAGNOSTIC SERVICE CODES.....................................................159 Viewing Service Codes....................................................159 Service Codes List.......................................................160 CONTROL PANEL SETUP..........................................................162 Enter Setup..............................................................162 Two-Speed................................................................162 High Flow................................................................162 Horsepower Management....................................................162 Tire Size................................................................162 Save Setup...............................................................162 Exit Setup...............................................................162 PASSWORD SETUP (KEYLESS START)...............................................163 Password Description.....................................................163 Changing The Owner And Operator Passwords................................163 Password Lockout Feature.................................................164 MACHINE SIGN TRANSLATIONS........................................................165 MACHINE SIGN TRANSLATIONS....................................................167 Service Schedule (7201411)...............................................167 Machine Load Capacities (6814303)........................................170 Operation Instruction (6814309)..........................................171 Danger (7114128).........................................................171 Wheel Alignment (6814813)................................................171 Warning (7114129)........................................................172 Warning (6814300)........................................................172 Lift Arm Support (7128957)...............................................173 Warning (7161018)........................................................174 Coolant (6708929)........................................................174 Warning (7161033)........................................................174 Warning (6814310)........................................................175 Bob-Tach (6561383).......................................................175 Auxiliary Coupler (6731757)..............................................176 Warning (6814301)........................................................176 Joystick (6814312).......................................................177 Warning (6737189)........................................................177 SPECIFICATIONS...................................................................179 MACHINE LOAD CAPACITIES......................................................181 Loader Rated Operating Capacity (ROC)....................................181 Three-Point Hitch Lift Capacity..........................................181 Maximum Storage Bin Load (Each)..........................................181 Machine Rated Capacity (3) = (A + B + C + F).............................181 Maximum Trailer Hitch Tongue Weight......................................181 Total Rated Capacity (4) = (A + B + C + D + E)...........................181 (5610) UTILITY WORK MACHINE SPECIFICATIONS...................................182 Dimensions (With 27 Inch Tires And Without Three-Point Hitch Option).....182 Dimensions (With 27 Inch Tires And With Three-Point Hitch Option)........183 Dimensions (With 29 Inch Tires And Without Three-Point Hitch Option).....184 Dimensions (With 29 Inch Tires And With Three-Point Hitch Option)........185 Performance..............................................................186 Controls.................................................................186 Engine...................................................................187 Hydraulic System.........................................................187 Electrical...............................................................188 Power Take-Off (PTO) System..............................................188 Drive System.............................................................188 Capacities...............................................................188 Tires....................................................................189 WARRANTY.........................................................................191 WARRANTY.....................................................................193 ALPHABETICAL INDEX...............................................................197
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PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
S.M
