Bobcat Toolcat™ 5610 Utility Work Machine Operation & Maintenance Manual SN B2LH11001 & Above – PDF DOWNLOAD

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Bobcat Toolcat™ 5610 Utility Work Machine Operation & Maintenance Manual SN B2LH11001 & Above – PDF DOWNLOAD

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Bobcat Toolcat™ 5610 Utility Work Machine Operation & Maintenance Manual SN B2LH11001 & Above – PDF DOWNLOAD

Language : English
Pages :212
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Bobcat Toolcat™ 5610 Utility Work Machine Operation & Maintenance Manual SN B2LH11001 & Above – PDF DOWNLOAD

FOREWORD

This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat Toolcat utility work machine. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT TOOLCAT UTILITY WORK MACHINE. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your Toolcat utility work machines.

SAFETY INSTRUCTIONS
Before Operation

• Carefully follow the operating and maintenance instructions in this manual. The Bobcat utility work machine is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions. This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat machine usage.
• The Bobcat utility work machine has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the machine with adequate ventilation. The dealer explains the capabilities and restrictions of the Bobcat utility work machine and attachment for each application.
• The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments.
• The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat machine.
• The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:

• • The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
• The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
• Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
• An Operator’s Handbook is fastened to the operator cab of the machine. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
• The Toolcat Utility Work Machine Operating Training Course is available through your Bobcat dealer. This course is intended to provide rules and practices of correct operation of the Toolcat utility work machine. The course is available in English and Spanish versions.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Bobcat Toolcat™ 5610 Utility Work Machine Operation & Maintenance Manual SN B2LH11001 & Above – PDF DOWNLOAD

OPERATOR SAFETY WARNINGS.........................................................  3
CONTENTS.........................................................................  5
FOREWORD.........................................................................  7
	BOBCAT COMPANY IS IS0 9001 CERTIFIED.........................................  9
	REGULAR MAINTENANCE ITEMS....................................................  9
	SERIAL NUMBER LOCATIONS...................................................... 10
		Utility Work Machine Serial Number....................................... 10
		Engine Serial Number..................................................... 10
	DELIVERY REPORT.............................................................. 10
	UTILITY WORK MACHINE IDENTIFICATION.......................................... 11
	FEATURES, ACCESSORIES AND ATTACHMENTS........................................ 12
		Standard Items........................................................... 12
		Options And Accessories.................................................. 12
		Buckets Available........................................................ 13
		Attachments.............................................................. 13
		Implements............................................................... 13
SAFETY AND TRAINING RESOURCES.................................................... 15
	SAFETY INSTRUCTIONS.......................................................... 17
		Before Operation......................................................... 17
		Safe Operation Is The Operator’s Responsibility.......................... 18
		Safe Operation Needs A Qualified Operator................................ 18
		Use Safety Rules......................................................... 19
		Avoid Silica Dust........................................................ 19
		Safety Rules For Power Take-Off (PTO) Driven Implements.................. 20
	FIRE PREVENTION.............................................................. 20
		Maintenance.............................................................. 20
		Operation................................................................ 20
		Electrical............................................................... 20
		Hydraulic System......................................................... 21
		Fueling.................................................................. 21
		Starting................................................................. 21
		Spark Arrester Exhaust System............................................ 21
		Welding And Grinding..................................................... 21
		Fire Extinguishers....................................................... 21
	PUBLICATIONS AND TRAINING RESOURCES.......................................... 22
	MACHINE SIGNS (DECALS)....................................................... 23
		Pictorial Only Safety Signs.............................................. 25
OPERATING INSTRUCTIONS........................................................... 27
	OPERATOR CONTROLS AND INSTRUMENT PANELS...................................... 31
		Overview................................................................. 31
		Switch Panel............................................................. 31
		Control Panel............................................................ 32
		Indicator Icons.......................................................... 33
		Floor Console............................................................ 33
		Center Console........................................................... 34
		Radio Option............................................................. 35
	TOOLCAT INTERLOCK CONTROL SYSTEM (TICS™)..................................... 37
		TICS™ And Arm Rest Operation............................................. 37
	ENGINE SPEED CONTROL......................................................... 37
		Operation................................................................ 37
	PARKING BRAKE................................................................ 38
		Operation................................................................ 38
	BACK-UP ALARM SYSTEM......................................................... 39
		Description.............................................................. 39
		Operation................................................................ 39
	STEERING MODE SELECTION...................................................... 40
		Operation................................................................ 40
	TRAVEL DIRECTION CONTROL LEVER............................................... 41
		Operation................................................................ 41
		Two-Speed Control........................................................ 41
	DRIVE PEDAL.................................................................. 41
		Operation................................................................ 41
	BRAKE PEDAL.................................................................. 41
		Operation................................................................ 41
	TRACTION CONTROL............................................................. 42
		Description.............................................................. 42
		Operation................................................................ 42
	STOPPING THE UTILITY WORK MACHINE............................................ 43
		Procedure................................................................ 43
	WHEEL ALIGNMENT.............................................................. 43
		Procedure................................................................ 43
	LIFT ARM BYPASS.............................................................. 44
		Operation................................................................ 44
	HYDRAULIC CONTROLS........................................................... 45
		Description.............................................................. 45
		Lift Arm Operation....................................................... 45
		Lift Arm Float Position.................................................. 45
		Tilt Operation........................................................... 45
		Front Auxiliary Hydraulics Operation..................................... 46
		Front Auxiliary Hydraulics Operation (CONTINUOUS FLOW)................... 46
		Quick Couplers........................................................... 46
		Relieve Hydraulic Pressure (Utility Work Machine And Attachment)......... 47
		High-Flow Hydraulics Operation (If Equipped)............................. 47
	REMOTE AUXILIARY HYDRAULIC COUPLERS (OPTION)................................. 48
		Description.............................................................. 48
		Quick Couplers And Hoses................................................. 48
		Operating The Remote Hydraulics.......................................... 50
		Relieve Hydraulic Pressure (Utility Work Machine And Implement).......... 51
	ATTACHMENT CONTROL DEVICE (ACD).............................................. 51
		Description.............................................................. 51
	RECIEVER HITCH............................................................... 52
		Description.............................................................. 52
		Adjusting Length......................................................... 52
	THREE-POINT HITCH............................................................ 53
		Description.............................................................. 53
		Raising.................................................................. 53
		Lowering................................................................. 53
		Operation................................................................ 54
	POWER TAKE-OFF (PTO) (OPTIONAL).............................................. 55
		Description.............................................................. 55
		Engaging PTO............................................................. 56
		Disengaging PTO.......................................................... 57
	DAILY INSPECTION............................................................. 58
		Daily Inspection And Maintenance......................................... 58
	PRE-STARTING PROCEDURE....................................................... 60
		Entering The Utility Work Machine........................................ 60
		Seat And Steering Wheel Adjustment....................................... 60
		Seat Belt Adjustment And Arm Rest........................................ 61
	STARTING THE ENGINE.......................................................... 62
		Key Switch............................................................... 62
		Keyless.................................................................. 63
		Cold Temperature Starting................................................ 63
		Warming The Hydraulic / Hydrostatic System............................... 63
	MONITORING THE CONTROL PANEL................................................. 64
		Key Switch And Keyless................................................... 64
		Warning And Shutdown..................................................... 64
	STOPPING THE ENGINE AND LEAVING THE UTILITY WORK MACHINE..................... 65
		Procedure................................................................ 65
		Emergency Exit (When Equipped With Cab).................................. 65
	ATTACHMENTS.................................................................. 66
		Choosing The Correct Bucket.............................................. 66
		Pallet Fork.............................................................. 66
		Installing And Removing The Attachment (Hand Lever Bob-Tach)............. 67
		Installing And Removing The Attachment (Power Bob-Tach).................. 69
	IMPLEMENT.................................................................... 72
		Choosing The Correct Implement........................................... 72
		Installing And Removing Pull Type Implements............................. 73
		Installing And Removing Three-Point Hitch Mounted Implements............. 77
		Lifting Link Adjustment.................................................. 82
		Top Link Adjustment...................................................... 82
		Sway Bar Adjustment...................................................... 83
	POWER TAKE-OFF (PTO)......................................................... 84
		Installing And Removing The PTO.......................................... 84
	OPERATING PROCEDURE.......................................................... 87
		Inspect The Work Area.................................................... 87
		Basic Operating Instructions............................................. 87
	OPERATING PROCEDURE.......................................................... 88
		Operating With A Full Bucket And No Implement............................ 88
		Operating With An Empty Bucket And An Implement Installed................ 88
		Filling And Emptying The Bucket.......................................... 89
		Leveling The Ground Using Float.......................................... 90
		Backfilling.............................................................. 90
		Work Mode Operation...................................................... 90
		Towing Equipment With The Utility Work Machine........................... 91
		Safety Chains............................................................ 91
		Operating The Three-Point Hitch Implement................................ 92
		Safety Rules For PTO Operation........................................... 94
		Operating The PTO........................................................ 95
	TOWING THE UTILITY WORK MACHINE.............................................. 98
		Procedure................................................................ 98
	TRANSPORTING THE UTILITY WORK MACHINE ON A TRAILER........................... 99
		Loading And Unloading.................................................... 99
		Fastening................................................................100
PREVENTIVE MAINTENANCE...........................................................101
	MAINTENANCE SAFETY...........................................................105
	SERVICE SCHEDULE.............................................................107
		Maintenance Intervals....................................................107
	TOOLCAT INTERLOCK CONTROL SYSTEM (TICS™).....................................109
		Description..............................................................109
		Inspecting The TICS™.....................................................109
		Maintaining The TICS™....................................................109
	LIFT ARM BYPASS..............................................................110
		Inspecting...............................................................110
	SEAT BELT....................................................................111
		Inspection And Maintenance...............................................111
	BACK-UP ALARM SYSTEM.........................................................112
		Description..............................................................112
		Inspecting...............................................................112
	NEUTRAL START SYSTEM.........................................................113
		Inspecting...............................................................113
	LIFT ARM SUPPORT DEVICE......................................................114
		Installing...............................................................114
		Removing.................................................................115
	PTO SWITCH...................................................................116
		Inspection And Maintenance...............................................116
	PARKING BRAKE SYSTEM.........................................................117
		Inspection And Maintenance...............................................117
	OPERATOR CAB.................................................................117
		Description..............................................................117
	REAR COVER...................................................................118
		Opening And Closing......................................................118
	RIGHT COVER..................................................................119
		Description..............................................................119
		Opening And Closing......................................................119
	LEFT COVER...................................................................119
		Description..............................................................119
		Opening And Closing......................................................119
	CAB FILTERS..................................................................120
		Cleaning And Maintenance.................................................120
		Fresh Air Filter.........................................................120
		Recirculating Air Filter.................................................120
	HEATING AND AIR CONDITIONING.................................................121
		Cleaning And Maintenance.................................................121
		Filters..................................................................121
		Evaporator...............................................................121
		Condenser................................................................122
		Air Conditioning Lubrication.............................................122
		Troubleshooting..........................................................122
	AIR CLEANER SERVICE..........................................................123
		Replacing Filter Elements................................................123
	OPERATOR SEAT................................................................125
		Removal And Installation.................................................125
	PASSENGER SEAT...............................................................126
		Removal And Installation.................................................126
	FUEL SYSTEM..................................................................127
		Fuel Specifications......................................................127
		Biodiesel Blend Fuel.....................................................127
		Filling The Fuel Tank....................................................128
		Fuel Filter..............................................................129
		Removing Air From The Fuel System........................................130
		Filling A Portable Fuel Container........................................130
	ENGINE LUBRICATION SYSTEM....................................................131
		Checking And Adding Engine Oil...........................................131
		Engine Oil Chart.........................................................131
		Removing And Replacing Oil And Filter....................................132
	ENGINE COOLING SYSTEM........................................................133
		Checking Level...........................................................133
		Cooling System Service Access Position...................................134
		Cleaning.................................................................136
		Removing And Replacing Coolant...........................................137
	ELECTRICAL SYSTEM............................................................139
		Description..............................................................139
		Fuse And Relay Location - Cab Panel......................................139
		Fuse And Relay Location - Frame Panel....................................140
		Battery Maintenance......................................................141
		Using A Booster Battery (Jump Starting)..................................142
		Removing And Installing Battery..........................................143
	HYDRAULIC / HYDROSTATIC SYSTEM...............................................145
		Checking Fluid...........................................................145
		Hydraulic / Hydrostatic Fluid Chart......................................145
		Adding Fluid.............................................................146
		Removing And Replacing Hydraulic / Hydrostatic And Case Drain Filters....147
		Removing And Replacing Hydraulic Fluid...................................148
		Breather Cap.............................................................149
	SUPPORTING THE MACHINE ON JACKSTANDS.........................................150
		Procedure................................................................150
	TIRE MAINTENANCE.............................................................151
		Wheel Nuts...............................................................151
		Rotating.................................................................151
		Mounting.................................................................151
	TRANSAXLE (FRONT AND REAR)...................................................152
		Checking And Adding Lubricant............................................152
		Removing And Replacing Lubricant.........................................153
	ALTERNATOR BELT..............................................................154
		Belt Adjustment..........................................................154
		Belt Replacement.........................................................154
	AIR CONDITIONING BELT........................................................155
		Belt Adjustment..........................................................155
		Belt Replacement.........................................................155
	DRIVE BELT...................................................................156
		Belt Adjustment..........................................................156
		Belt Adjustment (Cont’d).................................................157
		Belt Replacement.........................................................157
	LUBRICATING THE UTILITY WORK MACHINE.........................................159
		Lubrication Locations....................................................159
	PIVOT PINS...................................................................162
		Inspection And Maintenance...............................................162
	BOB-TACH (HAND LEVER)........................................................163
		Inspection And Maintenance...............................................163
	BOB-TACH (POWER OPTION)......................................................164
		Inspection And Maintenance...............................................164
	UTILITY WORK MACHINE STORAGE AND RETURN TO SERVICE...........................165
		Storage..................................................................165
		Return To Service........................................................165
SYSTEM SETUP AND ANALYSIS........................................................167
	DIAGNOSTIC SERVICE CODES.....................................................169
		Viewing Service Codes....................................................169
		Service Codes List.......................................................170
		Service Codes List.......................................................172
	CONTROL PANEL SETUP..........................................................175
		Enter Setup..............................................................175
		Two-Speed................................................................175
		High Flow................................................................175
		Horsepower Management....................................................175
		Tire Size................................................................175
		Save Setup...............................................................175
		Exit Setup...............................................................175
	PASSWORD SETUP (KEYLESS START)...............................................176
		Password Description.....................................................176
		Changing The Owner And Operator Passwords................................176
		Password Lockout Feature.................................................177
MACHINE SIGN TRANSLATIONS........................................................179
	MACHINE SIGN TRANSLATIONS....................................................181
		Service Schedule (7241003)...............................................181
		Machine Load Capacities (6814303)........................................184
		Operation Instruction (6814309)..........................................185
		Danger (7114128).........................................................185
		Wheel Alignment (6814813)................................................185
		Warning (7114129)........................................................186
		Warning (6814300)........................................................186
		Lift Arm Support (7128957)...............................................187
		Warning (7161018)........................................................188
		Coolant (6708929)........................................................188
		Warning (7161033)........................................................188
		Warning (6814310)........................................................189
		Bob-Tach (6561383).......................................................189
		Auxiliary Coupler (6731757)..............................................190
		Warning (6814301)........................................................190
		Joystick (6814312).......................................................191
		Warning (6737189)........................................................191
SPECIFICATIONS...................................................................193
	MACHINE LOAD CAPACITIES......................................................195
		Loader Rated Operating Capacity (ROC)....................................195
		Three-Point Hitch Lift Capacity..........................................195
		Maximum Storage Bin Load (Each)..........................................195
		Machine Rated Capacity (3) = (A + B + C + F).............................195
		Maximum Trailer Hitch Tongue Weight......................................195
		Total Rated Capacity (4) = (A + B + C + D + E)...........................195
	(5610) UTILITY WORK MACHINE SPECIFICATIONS...................................196
		Dimensions (With 27 Inch Tires And Without Three-Point Hitch Option).....196
		Dimensions (With 27 Inch Tires And With Three-Point Hitch Option)........197
		Dimensions (With 29 Inch Tires And Without Three-Point Hitch Option).....198
		Dimensions (With 29 Inch Tires And With Three-Point Hitch Option)........199
		Performance..............................................................200
		Controls.................................................................200
		Engine...................................................................201
		Hydraulic System.........................................................202
		Electrical...............................................................202
		Power Take-Off (PTO) System..............................................203
		Drive System.............................................................203
		Capacities...............................................................203
		Tires....................................................................203
WARRANTY.........................................................................205
	WARRANTY.....................................................................207
ALPHABETICAL INDEX...............................................................209

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