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Bobcat UV34 UV3400XL Utility Vehicle Service Manual 7393733 (01-20) – PDF DOWNLOAD

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Bobcat UV34 UV3400XL Utility Vehicle Service Manual 7393733 (01-20) – PDF DOWNLOAD

(UV34) S/N B4LW11001 & Above
(UV34XL) S/N B4LZ11001 & Above
(UV34) S/N B53611001 & Above
(UV34XL) S/N B53711001 & Above

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Description

Bobcat UV34 UV3400XL Utility Vehicle Service Manual 7393733 (01-20) – PDF DOWNLOAD

FILE DETAILS:

Bobcat UV34 UV3400XL Utility Vehicle Service Manual 7393733 (01-20) – PDF DOWNLOAD

Language : English
Pages : 575
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Bobcat UV34 UV3400XL Utility Vehicle Service Manual 7393733 (01-20) – PDF DOWNLOAD

(UV34) S/N B4LW11001 & Above
(UV34XL) S/N B4LZ11001 & Above
(UV34) S/N B53611001 & Above
(UV34XL) S/N B53711001 & Above

FOREWORD
This manual is for the Utility Vehicle mechanic. It provides necessary servicing and adjustment
procedures for the Utility Vehicle and its component parts and systems. Refer to the for operating
instructions, starting procedure, daily checks, etc.

SAFETY INSTRUCTIONS

Instructions are necessary before operating or servicing machine. Read and understand the Operation & Maintenance Manual, Operator’s Handbook and signs (decals) on machine. Follow warnings and instructions in the manuals when making repairs, adjustments or servicing. Check for correct function after adjustments, repairs or service. Untrained operators and failure to follow instructions can cause injury or death.

IMPORTANT

This notice identifies procedures which must be followed to avoid damage to the machine

The following publications provide information on the safe use and maintenance of the Bobcat machine and attachments / implements:

  • The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine is in safe operating condition.
  • The Operation & Maintenance Manual delivered with the machine or attachment / implement contains operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
  • Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment / implement. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
  • An Operator’s Handbook fastened to the operator cab. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
  • The Service Manual and Parts Manual are available from your dealer for use by mechanics to do shoptype service and repair work.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Bobcat UV34 UV3400XL Utility Vehicle Service Manual 7393733 (01-20) – PDF DOWNLOAD

MAINTENANCE SAFETY.................................................................  3
CONTENTS...........................................................................  5
FOREWORD...........................................................................  7
	FOREWORD.......................................................................  9
	SAFETY INSTRUCTIONS............................................................ 11
	FIRE PREVENTION................................................................ 13
		Maintenance................................................................ 13
		Operation.................................................................. 13
		Electrical................................................................. 13
		Fueling.................................................................... 13
		Starting................................................................... 13
		Spark Arrester Exhaust System.............................................. 13
		Welding And Grinding....................................................... 13
		Fire Extinguishers......................................................... 14
	SERIAL NUMBER LOCATIONS........................................................ 15
		Utility Vehicle Serial Number.............................................. 15
		Engine Serial Number....................................................... 15
	DELIVERY REPORT................................................................ 16
	(UV34) UTILITY VEHICLE IDENTIFICATION.......................................... 17
	(UV34XL) UTILITY VEHICLE IDENTIFICATION........................................ 18
SAFETY & MAINTENANCE............................................................... 19
	LIFTING AND BLOCKING THE UTILITY VEHICLE....................................... 21
		Procedure.................................................................. 21
	ROLL-OVER PROTECTIVE STRUCTURE (ROPS) / OCCUPANT PROTECTIVE STRUCTURE (OPS).... 23
		Description................................................................ 23
	TRANSPORTING THE UTILITY VEHICLE ON A TRAILER.................................. 25
		Loading And Unloading...................................................... 25
		Fastening.................................................................. 26
	TOWING THE UTILITY VEHICLE..................................................... 27
		Procedure.................................................................. 27
	SERVICE SCHEDULE............................................................... 29
		Maintenance Intervals...................................................... 29
	AIR CLEANER SERVICE............................................................ 33
		Replacing Filter Element................................................... 33
	ENGINE COOLING SYSTEM.......................................................... 35
		Checking Level............................................................. 35
		Cleaning................................................................... 36
		Removing And Replacing Coolant............................................. 37
	FUEL SYSTEM.................................................................... 39
		Fuel Specifications........................................................ 39
		Filling The Fuel Tank...................................................... 40
		Removing Air From The Fuel System.......................................... 40
		Fuel Filter................................................................ 41
		Filling A Portable Fuel Container.......................................... 41
	ENGINE LUBRICATION SYSTEM...................................................... 43
		Checking And Adding Engine Oil............................................. 43
		Engine Oil................................................................. 43
		Removing And Replacing Oil And Filter...................................... 44
	CONTINUOUS VARIABLE TRANSMISSION (CVT)......................................... 47
		CVT Drying................................................................. 47
		Inspection Of The CVT...................................................... 48
	GEARCASE....................................................................... 49
		Checking Transmission Fluid................................................ 49
		Transmission Fluid......................................................... 49
		Adding Transmission Fluid.................................................. 49
		Removing And Replacing Transmission Fluid.................................. 50
		Checking Front Gearcase Fluid.............................................. 50
		Front Gearcase Fluid....................................................... 51
		Adding Front Gearcase Fluid................................................ 51
		Removing And Replacing Front Gearcase Fluid................................ 51
	TIRE MAINTENANCE............................................................... 53
		Tires...................................................................... 53
		Tire Tread Depth........................................................... 53
		Axle And Wheel Nut Torque.................................................. 53
		Wheel Removal And Installation............................................. 54
		Mounting................................................................... 55
		Tire Pressure.............................................................. 55
	SPARK ARRESTER MUFFLER......................................................... 57
		Cleaning Procedure......................................................... 57
	UTILITY VEHICLE STORAGE AND RETURN TO SERVICE.................................. 59
		Storage.................................................................... 59
		Return To Service.......................................................... 59
	STOPPING THE ENGINE AND LEAVING THE UTILITY VEHICLE............................ 61
		Procedure.................................................................. 61
		Emergency Exit (When Equipped With Cab).................................... 62
	SEAT BELT...................................................................... 63
		Inspection And Maintenance................................................. 63
	LUBRICATING THE UTILITY VEHICLE................................................ 65
		Lubrication Locations...................................................... 65
DRIVE SYSTEM....................................................................... 67
	BRAKE.......................................................................... 71
		General Specifications..................................................... 71
		Torque Specifications...................................................... 71
		System Service Notes....................................................... 72
		Noise Troubleshooting...................................................... 73
		System Troubleshooting..................................................... 74
		Hydraulic Brake System Operation........................................... 75
		System Parts Identification................................................ 76
		Master Cylinder Removal And Installation................................... 77
		Foot Brake Pedal Removal And Installation.................................. 78
		Bleeding / Fluid Removal And Installation.................................. 79
		Brake Inspection........................................................... 81
		Brake Pad Inspection....................................................... 81
		Burnishing................................................................. 81
	BRAKE (FRONT).................................................................. 83
		Pad Removal................................................................ 83
		Pad Inspection............................................................. 84
		Pad Assembly / Installation................................................ 85
		Caliper Removal............................................................ 86
		Caliper Parts Identification............................................... 87
		Caliper Disassembly........................................................ 88
		Caliper Inspection......................................................... 89
		Caliper Assembly........................................................... 90
		Caliper Installation....................................................... 90
		Disc Runout................................................................ 91
		Disc Inspection............................................................ 91
		Disc Removal And Installation.............................................. 92
	BRAKE (REAR)................................................................... 93
		Caliper Removal............................................................ 93
		Pad Removal................................................................ 93
		Pad Inspection............................................................. 94
		Pad Installation........................................................... 94
		Caliper Parts Identification............................................... 95
		Caliper Disassembly........................................................ 96
		Caliper Inspection......................................................... 97
		Caliper Assembly........................................................... 98
		Caliper Installation....................................................... 98
		Disc Runout................................................................ 99
		Disc Inspection............................................................ 99
		Disc Removal And Installation..............................................100
	TRANSMISSION...................................................................101
		General Operation..........................................................101
		System Troubleshooting.....................................................102
		Shift Lever Removal And Installation.......................................103
		Shift Cable Inspecting.....................................................104
		Shift Cable Adjustment.....................................................105
		Shift Cable Removal And Installation.......................................105
		Removal....................................................................107
		Installation...............................................................112
		Parts Identification.......................................................118
		Transmission Disassembly...................................................121
		Gear Cluster Disassembly...................................................124
		Snorkel Shaft Removal / Disassembly........................................125
		Bevel Differential Disassembly.............................................127
		Bevel Differential Assembly................................................128
		Snorkel Gear Backlash......................................................131
		Transmission Assembly......................................................133
	DRIVE BELT.....................................................................139
		Removal....................................................................139
		Installation...............................................................140
		Belt Inspection............................................................141
		Belt Damage................................................................142
	CONTINUOUS VARIABLE TRANSMISSION (CVT).........................................145
		CVT System Overview........................................................145
		Drive Clutch Operation.....................................................145
		Driven Clutch Operation....................................................146
		CVT Break-In (Drive Belt / Clutches).......................................146
		Maintenance And Inspection.................................................147
		Overheating Troubleshooting................................................148
		System Troubleshooting.....................................................149
		CVT Sealing, Guard And Ducting Components Parts Identification.............151
		CVT (Outer) Cover Removal And Installation.................................152
		CVT (Inner) Cover Removal And Installation.................................152
	CONTINUOUS VARIABLE TRANSMISSION (CVT) (DRIVE CLUTCH)..........................155
		Removal And Installation...................................................155
		Spring Specifications......................................................156
		Parts Identification.......................................................157
		Disassembly................................................................158
		Assembly...................................................................168
	CONTINUOUS VARIABLE TRANSMISSION (CVT) (DRIVEN CLUTCH).........................171
		Removal And Installation...................................................171
		Parts Identification.......................................................172
		Disassembly................................................................173
		Assembly...................................................................177
	FINAL DRIVE....................................................................179
		Description................................................................179
		Front Bearing Carrier Removal..............................................179
		Front Bearing Removal And Installation.....................................181
		Front Bearing Carrier Installation.........................................182
		Front Drive Shaft Removal And Installation.................................184
		Rear Carrier Bearing Removal...............................................186
		Bearing Removal And Installation...........................................187
		Rear Bearing Carrier Installation..........................................189
		Rear Drive Shaft Removal And Installation..................................191
		Drive Shaft / CV Joint Handling............................................191
		Outer CV Joint And Boot Removal And Installation...........................192
		Inner Plunging Joint And Boot Removal And Installation.....................195
		Prop Shaft Removal And Installation........................................198
		Front Gearcase Operation...................................................202
		Front Gearcase Removal And Installation....................................205
		Front Gearcase Parts Identification........................................207
		Front Gearcase Disassembly / Inspection....................................208
		Front Gearcase Assembly....................................................212
MAINFRAME..........................................................................215
	ROLL OVER PROTECTIVE STRUCTURE (ROPS)..........................................219
		Removal And Installation...................................................219
	SEAT...........................................................................229
		Seat Back Removal And Installation.........................................229
		Seat Plate Removal And Installation........................................230
		Operator Seat Base Removal And Installation................................231
		Passenger Seat Base Removal And Installation...............................231
		Seat Belt Removal And Installation.........................................232
	DASH...........................................................................235
		Front Access Cover Removal And Installation................................235
		Upper Dash Panel Removal And Installation..................................235
		Control Panel Removal And Installation.....................................236
		Storage Panel Removal And Installation.....................................237
		Lower Dash Panel Removal And Installation..................................239
		Instrument Cluster Cover Removal And Installation..........................241
		Upper Center Storage Cover Removal And Installation........................241
	BUMPER COVER...................................................................243
		Removal And Installation...................................................243
	STABILIZER BAR.................................................................245
		Removal And Installation...................................................245
	STEERING COLUMN................................................................247
		Description................................................................247
		Tilt Steering Shock Removal And Installation...............................247
		Parts Identification.......................................................248
		Steering Wheel Removal And Installation....................................249
		Steering Wheel / Upper Steering Shaft Removal And Installation.............250
		Steering Shaft Bearing Replacement.........................................252
		Power Steering Unit Removal................................................253
		Power Steering Unit Installation...........................................254
	STEERING BOX...................................................................257
		Removal And Installation...................................................257
	FUEL TANK......................................................................259
		Removal And Installation...................................................259
	SHOCKS.........................................................................263
		Rear Shock Removal And Installation........................................263
		Front Shock Removal And Installation.......................................264
		Shock Spring Removal And Installation......................................265
	A-ARMS.........................................................................267
		Front Lower A-Arm Removal And Installation.................................267
		Front Upper A-Arm Removal..................................................268
		Front Upper A-Arm Installation.............................................270
		Rear Lower A-Arm Removal...................................................272
		Lower Rear A-Arm Installation..............................................273
		Rear Upper A-Arm Removal...................................................274
		Rear Upper A-Arm Installation..............................................276
		Inspection.................................................................277
		Ball Joint Removal And Installation........................................278
	TIE ROD........................................................................281
		Description................................................................281
		Removal And Installation...................................................281
		Toe Adjustment Procedure...................................................282
	TAILGATE.......................................................................283
		Removal And Installation...................................................283
		Latch Removal And Installation.............................................284
		Latch Removal And Installation (Cont’d)....................................285
	CARGO BOX......................................................................287
		Removal And Installation...................................................287
	FENDER.........................................................................289
		Upper Fender Removal And Installation......................................289
		Lower Fender Removal And Installation......................................290
		Fender Flare Removal And Installation......................................291
	ROCKER PANEL...................................................................293
		Removal And Installation...................................................293
	FRONT WINDOW...................................................................297
		Removal And Installation...................................................297
	DOOR...........................................................................299
		Removal And Installation...................................................299
	DOOR LATCH.....................................................................301
		Removal And Installation...................................................301
		Adjustment.................................................................301
	REAR PANEL.....................................................................303
		Removal And Installation...................................................303
	SKID PLATE.....................................................................305
		Removal And Installation...................................................305
	FLOORPLATE.....................................................................309
		UV34.......................................................................309
		UV34XL.....................................................................312
	AIR DUCTING....................................................................319
		UV34 And UV34XL Rear Removal And Installation..............................319
		UV34XL Front Duct Removal And Installation.................................322
ELECTRICAL SYSTEM & ANALYSIS.......................................................323
	ELECTRICAL SCHEMATICS..........................................................327
	ELECTRICAL SYSTEM INFORMATION..................................................328
		Glossary Of Electrical Symbols.............................................328
		Troubleshooting............................................................331
		Description................................................................332
		Fuse And Relay Location....................................................332
	BATTERY........................................................................334
		Removal And Installation...................................................334
		Servicing..................................................................335
		Using A Booster Battery (Jump Starting)....................................336
	CHARGING SYSTEM................................................................338
		Current Draw - Key OFF.....................................................338
		Break Even Test............................................................339
		Testing Flow Chart.........................................................340
	STARTER SYSTEM.................................................................342
		Solenoid Testing...........................................................342
		Starter Removal And Installation...........................................343
		Starting Testing Flow Chart................................................344
	REGULATOR / RECTIFIER..........................................................346
		Location...................................................................346
		Removal And Installation...................................................346
	LIGHTS.........................................................................350
		Headlight Removal And Installation.........................................350
		Headlight Adjustment.......................................................351
		Tail Light / Brake Light Removal And Installation..........................352
	ELECTRONIC CONTROL MODULE (ECU)................................................354
		Description................................................................354
		Removal And Installation...................................................354
	IGNITION COIL..................................................................356
		Description................................................................356
		Testing....................................................................356
		Ignition Coil Test.........................................................356
		Removal And Installation...................................................357
	ELECTRONIC FUEL INJECTION SENSORS..............................................358
		Crank Position Sensor (CPS)................................................358
		Temp / Manifold Absolute Pressure Sensor (T-MAP)...........................359
		Temp / Manifold Absolute Pressure Sensor (T-MAP)...........................360
		Engine Coolant Temperature Sensor (ECT)....................................360
		Accelerator Position Sensor (APS)..........................................362
		Oxygen Sensor..............................................................363
	SWITCH (HEADLIGHT).............................................................364
		Location...................................................................364
		Removal And Installation...................................................364
		Testing....................................................................364
	SWITCH (BRAKE LIGHT)...........................................................366
		Description................................................................366
		Location...................................................................366
		Removal And Installation...................................................367
		Testing....................................................................367
	SWITCH (AWD / 2WD / TURF)......................................................368
		Location...................................................................368
		Removal And Installation...................................................368
		Testing....................................................................369
	SWITCH (KEY)...................................................................370
		Location...................................................................370
		Removal And Installation...................................................370
		Ignition Key Switch Testing................................................371
	SWITCH (GEAR SELECTOR).........................................................372
		Location...................................................................372
		Removal And Installation...................................................373
		Testing....................................................................373
	SWITCH (SEAT BELT).............................................................374
		Description................................................................374
		Testing....................................................................374
		Removal And Installation...................................................374
	VEHICLE SPEED SENSOR...........................................................376
		Location...................................................................376
		Testing....................................................................376
		Removal And Installation...................................................377
	DIFFERENTIAL SOLENOID..........................................................378
		Description................................................................378
		Removal And Installation...................................................378
	BACK-UP ALARM SYSTEM (IF EQUIPPED).............................................380
		Description................................................................380
		Inspecting.................................................................380
		Removal And Installation...................................................381
	ELECTRONIC THROTTLE CONTROL (ETC)..............................................382
		Description................................................................382
		Testing....................................................................382
		Removal And Installation...................................................383
		ETC Learn Procedure........................................................383
	INSTRUMENT CLUSTER.............................................................384
		Indicator Lamps............................................................384
		Information Display........................................................385
		Display Area 1.............................................................386
		Display Area 2.............................................................387
		Check Engine Light.........................................................390
		Diagnostic Trouble Codes...................................................391
		Pinouts....................................................................393
		Removal And Installation...................................................394
	FUEL SENDER....................................................................396
		Testing....................................................................396
	DIAGNOSTIC TESTING.............................................................398
		Digital Wrench™ Diagnostic Software........................................398
		Digital Wrench™ Diagnostic Connector.......................................399
		Digital Wrench™ SmartLink Module Kit - MEL1721.............................399
		Serial Number Location.....................................................400
		Version And Update ID......................................................400
		Updates....................................................................401
		Digital Wrench™ Feature Map................................................403
		Engine Controller Reprograming (Reflash)...................................404
	ELECTRONIC POWER STEERING (EPS)................................................408
		EPS Operation..............................................................408
		Power Steering 30A Fuse....................................................408
		System Diagnosing..........................................................408
		EPS Troubleshooting (Power Steering Non-Functional With MIL ON)............409
		EPS Troubleshooting (Power Steering Non-Functional With MIL OFF)...........410
		EPS Troubleshooting (Using Digital Wrench™)................................411
ENGINE SERVICE.....................................................................412
	ENGINE INFORMATION.............................................................416
		Description................................................................416
		Specifications.............................................................417
		Torque Values..............................................................420
		Troubleshooting............................................................421
		Accessible Engine Components...............................................424
		Engine Removal.............................................................425
		Engine Installation........................................................429
		Engine Installation Notes..................................................435
		Engine Harness Routing.....................................................436
		Injector Harness Routing...................................................437
		Ignition Harness Routing...................................................438
		Left Rear Engine Bay Harness Routing.......................................439
		Transmission Harness Routing...............................................440
		Front Engine Mount Removal And Installation................................441
		Compression - Checking.....................................................442
	THROTTLE SYSTEM................................................................444
		Description................................................................444
		Testing....................................................................444
		Removal And Installation...................................................445
	EXHAUST SYSTEM.................................................................446
		Exhaust System Components..................................................446
		Muffler Removal And Installation...........................................447
		Exhaust Manifold Removal And Installation..................................448
	INTAKE SYSTEM..................................................................450
		Intake System Components...................................................450
		Air Box Removal And Installation...........................................451
		Throttle Body Removal And Installation.....................................452
		Intake Manifold Removal And Installation...................................453
		Intake Manifold Adapter Removal And Installation...........................455
	ENGINE COOLING SYSTEM..........................................................456
		Cooling System Components..................................................456
		Cooling System Pressure Test...............................................458
		Radiator Cap Pressure Test.................................................458
		System Bleeding............................................................459
		Radiator Cleaning..........................................................460
		Radiator Removal And Installation..........................................461
		Cooling Fan Removal And Installation.......................................463
		Thermostat Removal And Installation........................................464
		Water Pump Removal.........................................................465
		Water Pump Parts Identification............................................466
		Water Pump Disassembly.....................................................467
		Water Pump Assembly........................................................468
		Water Pump Installation....................................................469
		Oil Cooler Removal And Installation........................................470
	LUBRICATION SYSTEM.............................................................472
		Engine Oil Pressure - Testing..............................................472
	FUEL SYSTEM....................................................................474
		Fuel System Operation......................................................474
		System Troubleshooting.....................................................474
		Relieving Fuel Pressure....................................................475
		Initial Priming / Starting Procedure.......................................476
		Fuel Line (Quick Connect) Removal And Installation.........................477
		Fuel Pump Test.............................................................478
		Fuel Pump Removal..........................................................479
		Fuel Pump Installation.....................................................481
		Fuel Injector Description..................................................482
		Fuel Injector Troubleshooting..............................................483
		Fuel Injector Test.........................................................483
		Fuel Injector Removal......................................................484
		Fuel Injector Installation.................................................485
	EVAPORATOR SYSTEM..............................................................488
		Fuel Vent Line Routing (EVAP Models).......................................488
		Carbon Canister Removal....................................................489
		Carbon Canister Installation...............................................489
		Purge Valve Removal And Installation.......................................490
	ENGINE DISASSEMBLY / INSPECTION................................................492
		Checking Engine Timing.....................................................493
		Engine Timing Adjustment...................................................493
		Valve Cover Removal........................................................495
		Camshaft Removal...........................................................496
		Camshaft Inspection........................................................497
		Cylinder Head Removal......................................................499
		Valve Removal..............................................................500
		Valve Inspection...........................................................501
		Valve Seat Reconditioning..................................................503
		Valve Seat Inspection......................................................503
		Renewing Valve Seats.......................................................503
		Cylinder Head Inspection...................................................505
		Combustion Chamber Cleaning................................................506
		Oil Filter Adapter Removal.................................................506
		Oil Pan Removal............................................................507
		Oil Pump Removal...........................................................508
		Upper Crankcase Removal....................................................509
		Balance Shaft Removal......................................................510
		Crankshaft Removal.........................................................511
		Crankshaft Inspection......................................................512
		Connecting Rod Bearing Selection...........................................514
		Crankshaft Main Bearing Selection..........................................514
		Cylinder / Piston Removal..................................................515
		Cylinder Inspection........................................................516
		Crankcase Inspection.......................................................517
		Piston Disassembly.........................................................518
		Piston Ring Removal........................................................519
		Piston Ring To Groove Clearance Inspection.................................519
		Piston Ring Installed Gap..................................................520
		Piston to Cylinder Clearance...............................................520
		Connecting Rod Inspection..................................................521
		Stator Cover Removal.......................................................522
		Flywheel Removal...........................................................523
		Starter One-Way Clutch Removal.............................................524
		Starter One-Way Clutch Inspection..........................................525
	ENGINE ASSEMBLY................................................................526
		Starter One-Way Clutch Installation........................................526
		Flywheel Installation......................................................526
		Stator Cover Installation..................................................527
		Piston Assembly............................................................528
		Cylinder / Piston Installation.............................................529
		Crankshaft Installation....................................................530
		Upper Crankcase Installation...............................................532
		Oil Pump Installation......................................................534
		Oil Pan Installation.......................................................535
		Oil Filter Adapter Installation............................................536
		Valve Installation.........................................................536
		Cylinder Head Installation.................................................537
		Valve Clearance Check / Inspection.........................................539
		Valve Clearance Adjustment.................................................539
		Tappet Selection...........................................................540
		Intake Valve Lash - Tappet Selection Matrix................................541
		Exhaust Valve Lash - Tappet Selection Matrix...............................542
		Camshaft Installation......................................................543
		Camshaft Chain Tensioner Installation......................................544
		Valve Cover Installation...................................................545
	CRANKSHAFT PTO SEAL............................................................546
		Removal....................................................................546
		Installation...............................................................546
SPECIFICATIONS.....................................................................548
	UTILITY VEHICLE SPECIFICATIONS.................................................550
		Machine Dimensions.........................................................550
		Machine Dimensions.........................................................551
		Performance................................................................552
		Controls...................................................................552
		Engine.....................................................................553
		Electrical.................................................................553
		Drive System...............................................................554
		Fluid And Capacities.......................................................554
		Tires......................................................................554
	TECHNICAL SERVICE GUIDE SPECIFICATIONS.........................................556
		Engine.....................................................................556
		Engine Torques.............................................................556
		Cooling System.............................................................556
	TORQUE SPECIFICATIONS FOR BOLTS................................................558
		Torque For General SAE Bolts...............................................558
		Torque For General Metric Bolts............................................559
	CONVERSIONS....................................................................560
		Decimal And Millimeter Equivalent Chart....................................560
		U.S. To Metric Conversion Chart............................................561
	SERVICE TOOLS REQUIRED.........................................................562
		Hydraulic Tools............................................................562
		Transmission / Clutch / Drive Tools........................................563
		Engine Tools...............................................................567
		HVAC Tools.................................................................571
ALPHABETICAL INDEX.................................................................572

Customer Support: [email protected]

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PLEASE NOTE:

  • This is the SAME exact manual used by your dealers to fix your vehicle.
  • The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
  • Any queries / doubts regarding your purchase, please feel free to contact [email protected]

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