BOMAG BW220D-5 Single Drum Roller Service Manual PDF (Tier 3)

Description

BOMAG BW220D-5 Single Drum Roller Service Manual PDF (Tier 3) DOWNLOAD

Description 

This official BOMAG BW220D-5 Single Drum Roller Service Manual (S/N 961 587 61 1001 >) is the complete OEM repair and maintenance guide used by professional BOMAG technicians.
It covers the Tier 3 (China) BW220D-5 roller, including all systems: electrical, hydraulic, mechanical, engine, drum, axle, and troubleshooting.
All sections are fully illustrated and bookmarked as seen in the PDF.
Reference:

🔧 Manual Structure & Detailed Table of Contents

1️⃣ General Information

• Introduction

• Safety instructions & risk zones

• PPE guidelines

• Handling fuels, lubricants, coolants, battery acid

• Machine loading, transport & startup

• Emergency procedures

• Maintenance precautions & repair notes

2️⃣ Technical Data

• Complete BW220D-5 technical specifications

• Noise & vibration data

• Calculation terms

• Recommended fuels & lubricants

• Engine oil, coolant, hydraulic oil, gear oils

• Fuel & lube charts

3️⃣ Overview of Machine

• BOMAG BCM 05, BCM Start, BCM Net

• Economizer & Terrameter

• Telematics System

• Electric system overview

• Hydraulic system overview

• Major assemblies: Diesel engine, drum, A/C, auxiliary heating

4️⃣ Electric Systems

• Electrical measuring principles

• Understanding circuit diagrams

• Deutsch DT/DTM connectors

• CAN Bus overview

• Central electrics, wiring layout

• Fuse assignments

• Power board layout

• Sensors, actuators, CPU control units

• Electrical training module

• Complete electrical maintenance schedule

5️⃣ Hydraulic System

• Open vs closed circuits

• Pump and motor operating principles

• Hydraulic component descriptions

• Detailed hydraulic circuits:

  • Charge circuit

  • Travel circuit

  • Vibration circuit

  • Steering circuit

• Flushing & bleeding procedures

• Hydraulic maintenance tables (500, 1000, 2000 hours)

6️⃣ Machine Assemblies

Engine (Deutz Common Rail)

• Lubrication, cooling, fuel system

• EGR, wastegate boost control

• Engine electrics & sensors

• Engine maintenance schedules

Drum & Vibration System

• Drum removal and installation

• Change-over weight service

• Rubber buffer replacement

• Scraper (smooth & padfoot) overhaul

Oscillating Articulated Joint

• Joint disassembly & reassembly

Drive Axle

• Maintenance: 250h, 1000h intervals

A/C System (R134a)

• Refrigerant flow

• Compressor service

• Filling instructions

• Maintenance charts

Auxiliary Heating (AIRTRONIC)

• Fuses, control panel, troubleshooting

Cabin Assembly

• Preparation

• Assembly & final checks

ROPS/FOPS

• Assembly & inspections

BCM/GPS Installation

• Mounting points

• Cable routing

• Final checks

7️⃣ Troubleshooting

Electrical Troubleshooting

• Battery, fuses, ESX checks

• Diagnostics concept

• CAN Bus faults

Engine Troubleshooting

• Deutz EMR3 fault code list

• Engine malfunctions

Hydraulic Troubleshooting

• Axial piston pumps & motors

• Hydraulic power loss

• Fault tables

A/C & Heating Troubleshooting

• Leak tests

• Magnetic clutch checks

• AIRTRONIC diagnostics

8️⃣ Special Tools

• Electrical special tools

• Hydraulic testing & flushing tools

• Drum repair tools

• Full special tools list

9️⃣ Index & Appendix

• Alphabetical index

• Full circuit diagrams

• Full hydraulic diagrams

📄 File Details