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BT BT LSR 1200 BT LSV 1600 BT LSV 1250 BT LST 1350 Service Manual – PDF
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BT BT LSR 1200 BT LSV 1600 BT LSV 1250 BT LST 1350 BT LSF 1250 Master Service Manual – PDF DOWNLOAD
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Description
BT BT LSR 1200 BT LSV 1600 BT LSV 1250 BT LST 1350 BT LSF 1250 Master Service Manual – PDF DOWNLOAD
FILE DETAILS:
BT BT LSR 1200 BT LSV 1600 BT LSV 1250 BT LST 1350 BT LSF 1250 Master Service Manual – PDF DOWNLOAD
Language : English
Pages : 242
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
BT BT LSR 1200 BT LSV 1600 BT LSV 1250 BT LST 1350 BT LSF 1250 Master Service Manual – PDF DOWNLOAD
Master Service Manual Product family PS............................................................................. 1 Contents Master Service Manual (MSM)................................................................................ 3 Valid from serial number:....................................................................................... 3 T-code...................................................................................................... 3 Model....................................................................................................... 3 Serial No................................................................................................... 3 Notes....................................................................................................... 3 1 Document list................................................................................................. 3 Section..................................................................................................... 3 C-code...................................................................................................... 3 T-code...................................................................................................... 3 Document.................................................................................................... 3 Issued...................................................................................................... 3 Introduction to BT’s Service Manual................................................................................. 5 Contents, M......................................................................................................... 7 1 Truck information............................................................................................. 7 Operator’s manual................................................................................................... 9 Valid from serial number:....................................................................................... 9 T-code.......................................................................................................... 9 Model........................................................................................................... 9 Serial No....................................................................................................... 9 Notes........................................................................................................... 9 1 General....................................................................................................... 9 1.1 Issued operator’s manuals............................................................................... 9 T-code.................................................................................................. 9 Model................................................................................................... 9 Serial number........................................................................................... 9 Order number............................................................................................ 9 Issued.................................................................................................. 9 Technical data...................................................................................................... 11 Valid from serial number:....................................................................................... 11 T-code...................................................................................................... 11 Model....................................................................................................... 11 Serial number............................................................................................... 11 Notes....................................................................................................... 11 MODEL........................................................................................................... 11 LSV 1600........................................................................................................ 11 LSV 1250........................................................................................................ 11 LST 1350........................................................................................................ 11 LSF 1250........................................................................................................ 11 Drive motor................................................................................................. 11 Transmission/drive gear..................................................................................... 11 Wheels...................................................................................................... 11 Hydraulic system............................................................................................ 12 Fuses....................................................................................................... 14 Batteries................................................................................................... 14 Driving speeds.............................................................................................. 14 Lifting/lowering times...................................................................................... 14 Power consumption........................................................................................... 14 Ordering Spare Parts................................................................................................ 15 Quality Parts....................................................................................................... 17 Valid from serial number:....................................................................................... 17 T-code.......................................................................................................... 17 Model........................................................................................................... 17 Serial No....................................................................................................... 17 Notes........................................................................................................... 17 1 Issued Quality Parts.......................................................................................... 17 T-code...................................................................................................... 17 Model....................................................................................................... 17 Serial No................................................................................................... 17 Order number................................................................................................ 17 Issued...................................................................................................... 17 Recommended Spare Parts (RSP)....................................................................................... 19 Valid from serial number:....................................................................................... 19 T-code.......................................................................................................... 19 Model........................................................................................................... 19 Serial No....................................................................................................... 19 Notes........................................................................................................... 19 1 Issued RSP.................................................................................................... 19 T-code...................................................................................................... 19 Model....................................................................................................... 19 Serial No................................................................................................... 19 Issued...................................................................................................... 19 Contents, P......................................................................................................... 21 1 Preventive Maintenance........................................................................................ 21 Introduction, maintenance........................................................................................... 23 1 Safety regulations with maintenance work...................................................................... 23 WARNING!.................................................................................................... 23 WARNING!.................................................................................................... 24 WARNING!.................................................................................................... 24 NOTE!....................................................................................................... 24 CAUTION!.................................................................................................... 24 2 Cleaning and washing.......................................................................................... 25 NOTE!....................................................................................................... 25 2.1 External cleaning....................................................................................... 25 NOTE!................................................................................................... 25 2.2 Cleaning the motor compartment.......................................................................... 25 NOTE!................................................................................................... 25 2.3 Electrical components................................................................................... 26 NOTE!................................................................................................... 26 3 Safe lifting.................................................................................................. 26 WARNING!.................................................................................................... 26 Preventive maintenance.............................................................................................. 27 Valid from serial number:....................................................................................... 27 T-code...................................................................................................... 27 Model....................................................................................................... 27 Serial No................................................................................................... 27 Notes....................................................................................................... 27 1 Maintenance schedule.......................................................................................... 27 Pos. no..................................................................................................... 27 Work to carry out........................................................................................... 27 Intervals in hours...................................................................................... 27 5....................................................................................................... 27 20...................................................................................................... 27 80...................................................................................................... 27 250..................................................................................................... 27 500..................................................................................................... 27 1000.................................................................................................... 27 3000.................................................................................................... 27 Intervals in Days/Weeks/Months.......................................................................... 27 1 D..................................................................................................... 27 1 W..................................................................................................... 27 1 M..................................................................................................... 27 3 M..................................................................................................... 27 6 M..................................................................................................... 27 12 M.................................................................................................... 27 36 M.................................................................................................... 27 0000.................................................................................................... 27 Chassis................................................................................................. 27 1700.................................................................................................... 27 Motors.................................................................................................. 27 2550.................................................................................................... 27 Drive unit.............................................................................................. 27 3370.................................................................................................... 28 Brakes.................................................................................................. 28 3500.................................................................................................... 28 Wheels.................................................................................................. 28 4110.................................................................................................... 28 Tiller arm.............................................................................................. 28 4380.................................................................................................... 28 Steering bearings....................................................................................... 28 5000.................................................................................................... 29 Electrical operations................................................................................... 29 5110.................................................................................................... 29 Battery................................................................................................. 29 5400.................................................................................................... 29 Power system driving.................................................................................... 29 5700.................................................................................................... 29 Electronic Card......................................................................................... 29 6000.................................................................................................... 30 Hydraulic system........................................................................................ 30 6600.................................................................................................... 30 Cylinders............................................................................................... 30 7000.................................................................................................... 30 Mast.................................................................................................... 30 2 Lubrication chart............................................................................................. 32 Pos no...................................................................................................... 32 Service point............................................................................................... 32 Interval/Running hours...................................................................................... 32 Lubricant................................................................................................... 32 500h.................................................................................................... 32 1000h................................................................................................... 32 3000h................................................................................................... 32 Oil and grease specification........................................................................................ 33 Valid from serial number:....................................................................................... 33 T-code...................................................................................................... 33 Model....................................................................................................... 33 Serial No................................................................................................... 33 Notes....................................................................................................... 33 1 Approved oil’s and grease..................................................................................... 33 Lubticant................................................................................................... 33 Specification............................................................................................... 33 Application area............................................................................................ 33 > - 15 C................................................................................................ 33 < - 15 C................................................................................................ 33 Contents, S......................................................................................................... 35 1 Service instructions.......................................................................................... 35 Support arms, stabilizators......................................................................................... 37 Valid from serial number:....................................................................................... 37 1. Welding of support arms on LST1000/1350..................................................................... 37 2. Adjustment of rated lift capacity............................................................................ 39 Electric pump motor................................................................................................. 41 Valid from serial number:....................................................................................... 41 T-code...................................................................................................... 41 Model....................................................................................................... 41 Serial number............................................................................................... 41 Notes....................................................................................................... 41 1 General....................................................................................................... 41 1.1 Mechanical construction................................................................................. 42 1.2 Special tools........................................................................................... 43 Tool.................................................................................................... 43 2 Removal/Refitting............................................................................................. 43 2.1 Removing the motor from the truck....................................................................... 43 2.2 Refitting............................................................................................... 43 3 Service/Repairs............................................................................................... 44 3.1 Cleaning................................................................................................ 44 3.2 Dismantling............................................................................................. 45 3.3 Re-assembling........................................................................................... 46 3.4 Armature bearings....................................................................................... 46 3.4.1 Changing bearings................................................................................. 47 3.5 Carbon brushes and brush holder......................................................................... 47 3.5.1 Changing carbon brushes........................................................................... 47 3.6 Commutator.............................................................................................. 48 3.6.1 Machining the commutator.......................................................................... 48 4 Storage/Transport............................................................................................. 49 4.1 Storage................................................................................................. 49 5 Data.......................................................................................................... 50 Torque...................................................................................................... 50 Nm.......................................................................................................... 50 Component................................................................................................... 50 Item........................................................................................................ 50 Min......................................................................................................... 50 Max......................................................................................................... 50 Unit........................................................................................................ 50 Electric drive motor................................................................................................ 51 Valid from serial number:....................................................................................... 51 T-code...................................................................................................... 51 Model....................................................................................................... 51 Serial number............................................................................................... 51 Notes....................................................................................................... 51 1 General....................................................................................................... 51 1.1 Mechanical contruction.................................................................................. 52 1.2 Special tools........................................................................................... 53 Tool.................................................................................................... 53 2 Removal/Refitting............................................................................................. 53 2.1 Removing the motor from the truck....................................................................... 53 2.2 Reassembly.............................................................................................. 54 3 Service/Repairs............................................................................................... 55 3.1 Cleaning................................................................................................ 55 3.2 Removal of motor........................................................................................ 56 3.3 Refitting of motor...................................................................................... 57 3.4 Armature bearings....................................................................................... 58 3.4.1 Changing the drive end bearing.................................................................... 58 3.4.2 Changing the commutator end bearing............................................................... 58 3.5 Carbon brushes and brush holder......................................................................... 59 3.5.1 Changing carbon brushes........................................................................... 59 3.6 Commutator.............................................................................................. 60 3.6.1 Turning the commutator............................................................................ 60 4 Storage/Transport............................................................................................. 61 4.1 Storage................................................................................................. 61 5 Data.......................................................................................................... 62 Torque...................................................................................................... 62 Nm.......................................................................................................... 62 Grease specification........................................................................................ 62 Component................................................................................................... 62 Item........................................................................................................ 62 Min......................................................................................................... 62 Max......................................................................................................... 62 Unit........................................................................................................ 62 Mechanical drive gear unit.......................................................................................... 63 Valid from serial number:....................................................................................... 63 T-code...................................................................................................... 63 Model....................................................................................................... 63 Serial No................................................................................................... 63 Notes....................................................................................................... 63 1 General technical description................................................................................. 63 1.1 Technical data.......................................................................................... 64 Data.................................................................................................... 64 Description............................................................................................. 64 1.2 Gear components......................................................................................... 65 Pos No.................................................................................................. 65 Component............................................................................................... 65 1.3 Special tools........................................................................................... 66 Pos No.................................................................................................. 66 Tool.................................................................................................... 66 2 Removing the gear from the truck.............................................................................. 67 3 Change of seal on the drive shaft............................................................................. 68 4 Reconditioning of the gear.................................................................................... 70 Electromagnetic parking brake....................................................................................... 75 Gäller maskinnummer:............................................................................................ 75 T-code...................................................................................................... 75 Model....................................................................................................... 75 Serial No................................................................................................... 75 Notes....................................................................................................... 75 1 General....................................................................................................... 75 2 Function...................................................................................................... 76 2.1 Releasing the brake..................................................................................... 76 2.2 Braking................................................................................................. 76 3 Maintenance................................................................................................... 77 3.1 Adjustment of gap....................................................................................... 78 3.1.1 Adjustment procedure.............................................................................. 78 3.2 Exchange of brake disc/magnetic coil.................................................................... 79 3.2.1 Exchange procedure................................................................................ 79 3.2.2 Transport securing screws......................................................................... 80 3.3 Check/adjustment of the braking force................................................................... 81 Warning!................................................................................................ 81 Electric parking brake, magnetic brake.............................................................................. 83 Valid from serial number:....................................................................................... 83 T-code...................................................................................................... 83 Model....................................................................................................... 83 Serial no................................................................................................... 83 Note........................................................................................................ 83 1. General...................................................................................................... 83 2. Function..................................................................................................... 84 2.1 Releasing the brake..................................................................................... 84 2.2 Braking................................................................................................. 85 3. Maintenance.................................................................................................. 86 3.1. Adjustment of gap...................................................................................... 86 3.1.1. Adjustment procedure............................................................................. 86 3.2. Exchange of brake disc/magnetic coil................................................................... 87 3.2.1. Exchange procedure............................................................................... 87 3.3. Check/adjustment of the braking force.................................................................. 88 WARNING!................................................................................................ 88 Tiller arm with servo............................................................................................... 89 Valid from serial number:....................................................................................... 89 T code.......................................................................................................... 89 Model........................................................................................................... 89 Machine no...................................................................................................... 89 Note............................................................................................................ 89 1 General....................................................................................................... 89 2 Electrical diagram............................................................................................ 90 3 Adjustment.................................................................................................... 91 NB!......................................................................................................... 91 Electrical system................................................................................................... 93 Valid from serial number:....................................................................................... 93 T-code...................................................................................................... 93 Model....................................................................................................... 93 Serial No................................................................................................... 93 Notes....................................................................................................... 93 1 Electrical panel, components.................................................................................. 93 2 List of symbols and electrical diagrams....................................................................... 94 2.1 List of symbols......................................................................................... 94 Symbol.................................................................................................. 94 Description............................................................................................. 94 Function................................................................................................ 94 Notes................................................................................................... 94 2.2 Electrical diagram 1(5)................................................................................. 96 2.3 Electrical diagram 2(5)................................................................................. 97 2.4 Electrical diagram 3(5)................................................................................. 98 2.5 Electrical diagram 4(5)................................................................................. 99 2.6 Electrical diagram 5(5).................................................................................100 3 Description of function.......................................................................................101 3.1 General.................................................................................................101 3.2 Adjustable settings.....................................................................................101 Setting.................................................................................................101 Std. value..............................................................................................101 Min. value..............................................................................................101 Max. value..............................................................................................101 3.3 Description.............................................................................................101 3.4 Ignition lock S17 in the ON position....................................................................102 3.5 The tiller arm in drive position, S10...................................................................103 3.6 Driving, fork direction.................................................................................104 3.7 Driving, steer wheel direction..........................................................................105 3.8 Reversing/motor brake, fork direction to steer wheel direction..........................................106 3.9 Reversing/motor brake, steer wheel direction to fork direction..........................................106 3.10 Safety reverse function................................................................................107 3.11 Hydraulic functions: lifting, protruding and tilting...................................................108 3.12 Horn...................................................................................................108 Electrical system...................................................................................................109 Valid from serial number:.......................................................................................109 T-code......................................................................................................109 Model.......................................................................................................109 Serial No...................................................................................................109 Notes.......................................................................................................109 1 Electrical panel, components..................................................................................109 2 List of symbols and electrical diagrams.......................................................................110 2.1 List of symbols.........................................................................................110 Symbol..................................................................................................110 Description.............................................................................................110 Function................................................................................................110 Remark..................................................................................................110 2.2 Electrical diagram 1(3).................................................................................112 2.3 Electrical diagram 2(3).................................................................................113 2.4 Electrical diagram 3(3).................................................................................114 3 Description of function.......................................................................................115 3.1 General.................................................................................................115 3.2 Adjustable settings.....................................................................................115 Setting.................................................................................................115 Std. value..............................................................................................115 Min. value..............................................................................................115 Max. value..............................................................................................115 3.3 Description.............................................................................................115 3.4 Ignition lock S17 in the ON position....................................................................116 3.5 The tiller arm in drive position, S10...................................................................117 N.B.!...................................................................................................117 3.6 Driving, fork direction.................................................................................118 3.7 Driving, steer wheel direction..........................................................................119 3.8 Load dependent current limit............................................................................120 3.8.1 S59 Activation ranger.............................................................................120 S59.....................................................................................................120 Min (kg)................................................................................................120 Max (kg)................................................................................................120 3.9 Reversing/motor brake, fork direction to steer wheel direction..........................................121 3.10 Reversing/motor brake, steer wheel direction to fork direction.........................................121 3.11 Safety reverse function................................................................................122 3.12 Lifting the support arms...............................................................................123 3.13 Lowering the support arms..............................................................................123 3.14 Lifting the forks......................................................................................124 3.15 Horn...................................................................................................124 3.16 Platform switch function (option)......................................................................125 N.B.! Function without platform switch..................................................................125 3.16.1 Driving with platform folded up..................................................................125 3.16.2 Driving with platform folded down................................................................125 3.16.3 Stepping off the platform whilst driving.........................................................126 Electrical system...................................................................................................127 Valid from serial number:.......................................................................................127 T-code......................................................................................................127 Model.......................................................................................................127 Serial number...............................................................................................127 Notes.......................................................................................................127 1 Electrical panel, components..................................................................................127 2 List of symbols and electrical diagrams.......................................................................128 2.1 List of symbols.........................................................................................128 Symbol..................................................................................................128 Description.............................................................................................128 Function................................................................................................128 Notes...................................................................................................128 2.2 Electrical diagram 1(4).................................................................................130 2.3 Electrical diagram 2(4).................................................................................131 2.4 Electrical diagram 3(4).................................................................................132 2.5 Electrical diagram 4(4).................................................................................133 3 Operating description.........................................................................................134 3.1 General.................................................................................................134 3.2 Adjustable settings.....................................................................................134 Setting.................................................................................................134 Std value...............................................................................................134 Min. value..............................................................................................134 Max. value..............................................................................................134 3.3 Description.............................................................................................134 3.4 Ignition switch S17 in the ON position..................................................................135 3.5 Tiller arm in driving position, S10.....................................................................136 3.6 Driving, direction of the forks.........................................................................137 Driving permitted Speed.................................................................................137 Yes 6km/h..............................................................................................137 No......................................................................................................137 No......................................................................................................137 Yes 8km/h..............................................................................................137 No......................................................................................................137 NOTE!...............................................................................................138 3.7 Driving, direction of the steer wheel...................................................................139 Driving permitted Speed.................................................................................139 Yes 6km/h..............................................................................................139 No......................................................................................................139 No......................................................................................................139 Yes 8km/h..............................................................................................139 No......................................................................................................139 NOTE!...............................................................................................140 3.8 Load dependent current limit............................................................................141 3.8.1 S59 Activation range..............................................................................141 S59.....................................................................................................141 Min (kg)................................................................................................141 Max (kg)................................................................................................141 3.9 Reversing/motor brake, direction of forks to direction of steer wheel...................................142 3.10 Reversing/motor brake, direction of steer wheel to direction of forks..................................142 3.11 Safety reversing.......................................................................................143 3.12 Lifting the support arms...............................................................................144 3.13 Lowering the support arms..............................................................................144 3.14 Lifting the forks......................................................................................145 3.15 Horn...................................................................................................145 3.16 Switch operation for the platform and gates............................................................146 1. Driving with the platform raised and without using the gates.........................................146 2. Driving with the platform lowered and using the gates; 8km/h........................................146 3. Alighting from the platform while driving............................................................147 4. Driving with the platform lowered and without using the gates, or driving with the platform ra.......147 3.17 Limited lifting and driving............................................................................148 1. Lifting the forks with the platform lowered and using the gates......................................148 2. When the forks are already over 1.8m and an attempt is made to drive the truck with the platf.......148 Electrical system...................................................................................................149 Valid from serial number:.......................................................................................149 T-code......................................................................................................149 Model.......................................................................................................149 Serial number...............................................................................................149 Notes.......................................................................................................149 1 Electrical panel, components..................................................................................149 2 List of symbols and electrical diagrams.......................................................................150 2.1 List of symbols.........................................................................................150 Symbol..................................................................................................150 Description.............................................................................................150 Function................................................................................................150 Notes...................................................................................................150 2.2 Electrical diagram 1(5).................................................................................152 2.3 Electrical diagram 2(5).................................................................................153 2.4 Electrical diagram 3(5).................................................................................154 2.5 Electrical diagram 4(5).................................................................................155 2.6 Electrical diagram 5(5).................................................................................156 3 Functional description........................................................................................157 3.1 General.................................................................................................157 3.2 Description.............................................................................................157 3.3 Ignition key switch S17 in ON position..................................................................158 3.4 Tiller arm in drive position, S10.......................................................................159 3.5 Driving in direction of forks...........................................................................160 Driving permitted Speed.................................................................................160 Yes 6km/h..............................................................................................160 No......................................................................................................160 Yes 6 km/h..............................................................................................160 Yes 8km/h..............................................................................................160 No......................................................................................................160 Yes 6 km/h..............................................................................................160 NOTE................................................................................................161 3.6 Driving in steer wheel direction........................................................................162 Driving permitted Speed.................................................................................162 Yes 6km/h..............................................................................................162 No......................................................................................................162 Yes 6 km/h..............................................................................................162 Yes 8km/h..............................................................................................162 No......................................................................................................162 Yes 6 km/h..............................................................................................162 NOTE................................................................................................163 3.7 Load dependent current limits...........................................................................164 3.7.1 S59 Activation area...............................................................................164 S59.....................................................................................................164 Min. (kg)...............................................................................................164 Max. (kg)...............................................................................................164 3.8 Reversing/motor brakes, fork direction to steer wheel direction.........................................165 3.9 Reversing/motor brakes, steer wheel direction to fork direction.........................................165 3.10 Safety reversing.......................................................................................166 3.11 Support arm lifting....................................................................................167 3.12 Support arm lower......................................................................................167 3.13 Fork lift..............................................................................................168 3.14 Horn...................................................................................................168 3.15 Breaker function for platform and gates................................................................169 1. Driving with platform up and without gates being used................................................169 2. Driving with the platform down and without using the gates...........................................169 3. Driving with platform up and without gates being used................................................170 4. Brake function when leaving platform.................................................................170 3.16 Lifting and driving limits.............................................................................171 1. Lifting forks with platform down and with gates being used...........................................171 2. When the forks are over 1.8m and an attempt is made to drive the truck with the platform down.......171 Voltage/battery indicator/control...................................................................................173 Valid from serial number:.......................................................................................173 T-code......................................................................................................173 Model.......................................................................................................173 Serial No...................................................................................................173 Notes.......................................................................................................173 1 General.......................................................................................................173 2 Electrical....................................................................................................174 2.1 Voltage.................................................................................................174 2.1.1 The contact voltage and current ratings for switching resistive loads.............................174 2.1.2 Memory retention..................................................................................174 3 Battery controller............................................................................................174 3.1 General.................................................................................................174 3.1.1 Discharge Adjustment..............................................................................174 SETTING.............................................................................................175 VPC.................................................................................................175 PIN NO:.............................................................................................176 FUNCTION............................................................................................176 NOTE:...........................................................................................176 NOTE:...........................................................................................176 3.2 Reset...................................................................................................176 3.3 Keyswitch...............................................................................................177 3.4 Hourmeter...............................................................................................177 4 Trouble shooting..............................................................................................177 4.1 Battery Discharge Indicator.............................................................................177 4.1.1 No reset..........................................................................................177 4.1.2 Always resets after break in power................................................................178 NOTE:...............................................................................................178 4.1.3 No discharge, gauge does not run down.............................................................178 4.1.4 No lockout........................................................................................178 4.1.5 No lift...........................................................................................179 4.1.6 Early lockout.....................................................................................179 4.1.7 LEDs don’t light..................................................................................179 4.2 Hour meter..............................................................................................180 4.2.1 No display........................................................................................180 4.2.2 Hour glass icon does not flash....................................................................180 4.2.3 Hour meter glass icon always flashes..............................................................180 Transistor panel....................................................................................................181 Valid from serial number:.......................................................................................181 T-code......................................................................................................181 Model.......................................................................................................181 Serial No...................................................................................................181 Notes.......................................................................................................181 1 Transistor panel..............................................................................................181 2 Motor circuit.................................................................................................182 Terminal....................................................................................................182 Connecting..................................................................................................182 3 Control circuit...............................................................................................182 Pin No......................................................................................................182 Connecting..................................................................................................182 Contactor drivers.......................................................................................182 Throttle connections....................................................................................182 Basic control signals...................................................................................182 4 Technical specification.......................................................................................183 Parameter...................................................................................................183 Range.......................................................................................................183 STD setting.................................................................................................183 Units.......................................................................................................183 Description.................................................................................................183 5 Adjustment panel..............................................................................................185 5.1 Adjustable potentiometers...............................................................................185 5.2 Connection of handheld terminal.........................................................................185 5.3 Status LED..............................................................................................185 6 Maintenance...................................................................................................186 Note!.......................................................................................................186 6.1 Safety..................................................................................................186 WARNING!................................................................................................186 6.2 Cleaning................................................................................................186 6.3 Diagnostics and troubleshooting.........................................................................187 LED code................................................................................................187 Terminal LCD display....................................................................................187 Explanation.............................................................................................187 Possible cause..........................................................................................187 Transistor panel....................................................................................................189 Valid from serial number:.......................................................................................189 1. General......................................................................................................189 2. Connections..................................................................................................189 Connection pin..............................................................................................189 Connection..................................................................................................189 3. Control circuit..............................................................................................190 Pin No......................................................................................................190 Connection..................................................................................................190 Contactor driving.......................................................................................190 Connections for throttle................................................................................190 Control signals.........................................................................................190 4. Technical specification......................................................................................191 NOTE!.......................................................................................................191 Parameter (Programmer’s display)............................................................................191 Ran- ge.....................................................................................................191 Std value...................................................................................................191 Unit........................................................................................................191 P/M.........................................................................................................191 Description.................................................................................................191 5. Adjustment panel.............................................................................................193 5.1. Adjustable potentiometers..............................................................................193 NOTE!...................................................................................................193 5.2. Connection for the hand terminal.......................................................................193 5.3. Status LEDs............................................................................................193 6. Maintenance..................................................................................................194 NOTE!.......................................................................................................194 6.1. Safety.................................................................................................194 WARNING.................................................................................................194 6.2. Cleaning...............................................................................................194 7. Diagnostics and troubleshooting..............................................................................195 LED code....................................................................................................195 Programmer’s LCD-display....................................................................................195 Explanation.................................................................................................195 Probable cause..............................................................................................195 8. Curtis 1307 hand terminal....................................................................................197 Pos.........................................................................................................198 Function....................................................................................................198 Notes.......................................................................................................198 9. Using the hand terminal......................................................................................199 9.1. Checking and adjusting parameters......................................................................199 NOTE!...................................................................................................200 9.2. Using TEST mode........................................................................................200 Test value..............................................................................................201 Description.............................................................................................201 9.3. Using DIAGNOSTICS mode.................................................................................201 NOTE....................................................................................................201 Transistor panel....................................................................................................203 Valid from serial number:.......................................................................................203 T-code......................................................................................................203 Model.......................................................................................................203 Serial number...............................................................................................203 Notes.......................................................................................................203 1 General.......................................................................................................203 1.1 Characteristics and functions...........................................................................203 2 Connections...................................................................................................204 Connection pin..............................................................................................204 Connection..................................................................................................204 2.1 Connection to the control circuits......................................................................205 Pin No..................................................................................................205 Connection..............................................................................................205 Contactor driving...................................................................................205 Connections for throttle............................................................................205 Basic control signals...............................................................................205 3 Technical specification.......................................................................................206 Range.......................................................................................................206 Unit........................................................................................................206 Description.................................................................................................206 4 Parameters....................................................................................................207 Parameter (1307-display)....................................................................................207 Range.......................................................................................................207 Std. value..................................................................................................207 Unit........................................................................................................207 Description.................................................................................................207 4.1 Mode 1 and 2............................................................................................208 5 Diagnostics and trouble shooting..............................................................................208 5.1 Trouble shooting........................................................................................208 5.2 Error codes.............................................................................................209 5.2.1 LED indications...................................................................................209 LED code................................................................................................209 Programmer’s LCD- display...............................................................................209 Explanation.............................................................................................209 Probable cause..........................................................................................209 5.3 Testing circuits for error detection....................................................................211 6 Maintenance...................................................................................................211 WARNING!....................................................................................................211 6.1 Safety..................................................................................................211 WARNING.................................................................................................211 6.2 Cleaning................................................................................................212 7 Curtis 1307 hand terminal.....................................................................................212 Connection to Curtis 1207...................................................................................212 Connection to Curtis 1207A..................................................................................213 Pos.........................................................................................................214 Function....................................................................................................214 Notes.......................................................................................................214 8 Using the hand terminal.......................................................................................214 8.1 Using the PROGRAM mode, checking and adjusting parameters...............................................215 NOTE!...................................................................................................216 8.1.1 Using the key MORE INFO in PROGRAM mode...........................................................216 8.2 Using SPECIAL PROGRAM mode..............................................................................216 8.3 Using TEST mode.........................................................................................217 Example.................................................................................................217 Test value..............................................................................................218 Description.............................................................................................218 8.4 Using DIAGNOSTICS mode..................................................................................219 NOTE....................................................................................................219 8.5 Using SPECIAL DIAGNOSTICS mode..........................................................................219 Electronic card.....................................................................................................221 Valid from serial number:.......................................................................................221 T-code......................................................................................................221 Model.......................................................................................................221 Serial number...............................................................................................221 Notes.......................................................................................................221 1 General.......................................................................................................221 2 Connections and adjustments...................................................................................222 Position....................................................................................................222 Connections/adjustments.....................................................................................222 3 Connections for inputs and outputs............................................................................222 Pin No......................................................................................................222 LED No......................................................................................................222 I/O.........................................................................................................222 LSV, LST, LSF Signal name...................................................................................222 LSR Signal name.............................................................................................222 Function....................................................................................................222 Electronic card.....................................................................................................225 Valid from serial number:.......................................................................................225 1. General......................................................................................................225 1.1. Connections and adjustments............................................................................226 Position................................................................................................226 Connections/Adjustments.................................................................................226 1.2. Connections for inputs and outputs.....................................................................226 Pin No..................................................................................................226 LED No..................................................................................................226 I/O.....................................................................................................226 LSV, LST, LSF...........................................................................................226 Function................................................................................................226 Signal name.........................................................................................226 Electronic card.....................................................................................................229 Valid from serial number:.......................................................................................229 T-code......................................................................................................229 Model.......................................................................................................229 Serial number...............................................................................................229 Notes.......................................................................................................229 1 General.......................................................................................................229 1.1 Components..............................................................................................229 1.2 Connectors and adjustments..............................................................................230 Position................................................................................................230 Connectors/adjustments..................................................................................230 1.3 Connections for inputs/outputs..........................................................................231 Pin No..................................................................................................231 LED No..................................................................................................231 I/O.....................................................................................................231 LS, Signal Name.........................................................................................231 Function................................................................................................231 1.4 Adjustment of max. speed................................................................................233 NOTE....................................................................................................233 2 Cleaning/maintenance..........................................................................................234 3 Changing the card.............................................................................................234 Hydraulic/pneumatic system..........................................................................................235 Valid from serial number:.......................................................................................235 T-code......................................................................................................235 Model.......................................................................................................235 Serial number...............................................................................................235 Notes.......................................................................................................235 1 General.......................................................................................................235 2 Hydraulic diagram.............................................................................................237 3 List of symbols...............................................................................................238 Symbol......................................................................................................238 Description.................................................................................................238 Function....................................................................................................238 Notes.......................................................................................................238 4 Functional description........................................................................................239 4.1 Lifting the forks.......................................................................................239 4.2 Lowering the forks......................................................................................239 4.3 Switch, S59.............................................................................................239 5 Adjustments...................................................................................................240 5.1 Adjustment procedure....................................................................................240 WARNING.................................................................................................240 Main valve unit lift/reach/tilt.....................................................................................241 Valid from serial number:.......................................................................................241 T-code......................................................................................................241 Model.......................................................................................................241 Serial No...................................................................................................241 Notes.......................................................................................................241 1 General description...........................................................................................241 Solenoid....................................................................................................241 Function....................................................................................................241 Location....................................................................................................241
S.S 06/24
