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BT BT PPT 1400C BT PPT 1400 MX BT PPT 1400MXC Service Manual – PDF
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Description
BT BT PPT 1400C BT PPT 1400 MX BT PPT 1400MXC BT PPT 1600MX BT PPT 2000MX Master Service Manual – PDF DOWNLOAD
FILE DETAILS:
BT BT PPT 1400C BT PPT 1400 MX BT PPT 1400MXC BT PPT 1600MX BT PPT 2000MX Master Service Manual – PDF DOWNLOAD
Language : English
Pages : 206
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
BT BT PPT 1400C BT PPT 1400 MX BT PPT 1400MXC BT PPT 1600MX BT PPT 2000MX Master Service Manual – PDF DOWNLOAD
Contents Master Service Manual (MSM)............................................................................ 3 Valid from serial number:................................................................................... 3 T-code...................................................................................................... 3 Model....................................................................................................... 3 Serial No................................................................................................... 3 Notes....................................................................................................... 3 1. Document list............................................................................................ 3 Section................................................................................................. 3 C-code.................................................................................................. 3 T-code.................................................................................................. 3 Document................................................................................................ 3 Issued.................................................................................................. 3 Introduction to BT’s Service Manual............................................................................. 5 Contents, M..................................................................................................... 7 1 Truck information......................................................................................... 7 Operator’s manual............................................................................................... 9 Valid from serial number:................................................................................... 9 T-code...................................................................................................... 9 Model....................................................................................................... 9 Serial No................................................................................................... 9 Notes....................................................................................................... 9 1 General................................................................................................... 9 1.1 Issued operator’s manuals........................................................................... 9 T-code.............................................................................................. 9 Model............................................................................................... 9 Serial number....................................................................................... 9 Order number........................................................................................ 9 Issued.............................................................................................. 9 General product information..................................................................................... 11 Valid from serial number:................................................................................... 11 T-code.................................................................................................. 11 Model................................................................................................... 11 Serial No............................................................................................... 11 Notes................................................................................................... 11 1 Presentation of the truck................................................................................. 11 1.1 Intended application of the truck................................................................... 12 1.2 Forbidden application of the truck.................................................................. 12 2 Truck data................................................................................................ 13 Truck type.............................................................................................. 13 PPT 1400MX.............................................................................................. 13 PPT 1400C............................................................................................... 13 PPT 1600MX.............................................................................................. 13 PPT 2000MX.............................................................................................. 13 3 Truck dimensions.......................................................................................... 14 PPT 1400, 1600 & 2000MX................................................................................. 14 PPT 1400C............................................................................................... 14 PPT 1400MX.............................................................................................. 14 PPT 1600MX.............................................................................................. 14 PPT 2000MX.............................................................................................. 14 4 Identification plate...................................................................................... 15 Item.................................................................................................... 15 Text.................................................................................................... 15 Unit.................................................................................................... 15 5 Modification plate........................................................................................ 15 Item.................................................................................................... 15 Text.................................................................................................... 15 6 Main components........................................................................................... 16 1. Tiller arm: The truck is manoeuvred by the driver while walking. 208 degree steering area. The....... 16 2. Covers: Removable which provides good accessibility when servicing................................... 16 3. Emergency disconnector and battery connector: The battery is charged via the permanently fitte....... 16 4. Hydraulic unit: Pump motor and pump are integrated in a compact unit................................. 16 5. Drive unit with brake: Fixed drive unit with spring-loaded mechanical brake, travel motor, gea....... 16 6. Serial number: The serial number plate fitted to the chassis......................................... 16 7. Support castor wheels: Two support castor wheels to ensure stability................................. 16 8. Electric panel: Removable, which provides good access when servicing. 24 volt electrical suppl....... 16 9. Fork carriage: The forks are held horizontal by a link system. The fork carriage requires no l....... 16 10. Battery: 24 V with different Ah values.............................................................. 16 11. Instrument: Combined hour meter/battery controller or hour meter only............................... 16 12. Identification plate: With model designation, serial number, year of manufacture, weight with....... 16 7 Warning and information plates and symbols................................................................ 18 1. Signal/Horn.......................................................................................... 18 2. Hydraulic control: Lower............................................................................. 18 3. Hydraulic control: Lift.............................................................................. 18 4. Travel direction..................................................................................... 18 5. Hydraulic oil filling................................................................................ 18 6. Serial number........................................................................................ 18 7. Lifting points....................................................................................... 18 8. Identification plate................................................................................. 18 9. Modification plate................................................................................... 18 10. Passengers prohibited............................................................................... 18 General product information..................................................................................... 19 Valid from serial number:................................................................................... 19 1 Presentation of the truck................................................................................. 19 2 Intended use of the truck................................................................................. 19 3 Forbidden use of the truck................................................................................ 19 4 Truck data................................................................................................ 20 Truck type.............................................................................................. 20 PPL 2000MX.............................................................................................. 20 5 Truck dimensions.......................................................................................... 21 PPL 2000MX 240 Ah....................................................................................... 21 PPL 2000MX 320 Ah....................................................................................... 21 6 Type plate................................................................................................ 22 Item.................................................................................................... 22 Text.................................................................................................... 22 Unit.................................................................................................... 22 7 Modification plate........................................................................................ 22 Character............................................................................................... 22 Text.................................................................................................... 22 8 Main components........................................................................................... 23 1. Tiller arm: The truck is operated by the driver when walking. Steering range 208 degrees. The ....... 23 2. Hoods: Easily removable, providing good accessibility when servicing................................. 23 3. Battery switch and Charging plug: The battery is charged via the fixed charging plug................. 23 4. Hydraulic unit: Pump motor and pump are integrated into a compact unit............................... 23 5. Drive unit with brakes: Fixed drive unit with spring loaded mechanical brakes, travel motor, d....... 23 6. Machine number: Punched plate on the chassis......................................................... 23 7. Support castor wheel: 2 support castors to ensure stability.......................................... 23 8. Electrical panel: Removable, providing good accessibility for servicing. 24volt electrical sy....... 23 9. Fork carriage: The forks are kept parallel by a link system. The fork carriage is lubrication ....... 23 10. Battery: 24 V with different Ah-rates............................................................... 23 11. Instruments: Combined running meter/battery guard or just a running meter........................... 23 12. Type plate: Indicating the type designation, machine number, year of manufacture, weight with....... 23 13. Platform: Collapsible ride-on platform, which is automatically raised when it is not loaded......... 23 9 Warning and information plates............................................................................ 25 1. Horn................................................................................................. 25 2. Hydraulic control: Lower............................................................................. 25 3. Hydraulic control: Lift.............................................................................. 25 4. Direction of travel.................................................................................. 25 5. Hydraulic oil filling point.......................................................................... 25 6. Machine number....................................................................................... 25 7. Lifting points....................................................................................... 25 8. Type plate........................................................................................... 25 9. Modification plate................................................................................... 25 Technical data.................................................................................................. 27 Valid from serial number:................................................................................... 27 T-kod....................................................................................................... 27 Modell...................................................................................................... 27 Maskinnr.................................................................................................... 27 Anm......................................................................................................... 27 Model....................................................................................................... 27 PPT 1400MX.................................................................................................. 27 PPT 1600MX.................................................................................................. 27 PPT 2000MX.................................................................................................. 27 Drive motor............................................................................................. 27 Transmission/gear....................................................................................... 27 Wheels.................................................................................................. 27 Hydraulic unit.......................................................................................... 28 Fuses................................................................................................... 28 Batteries............................................................................................... 29 All models.............................................................................................. 29 Driving speeds.......................................................................................... 29 Lifting/lowering time................................................................................... 29 Current consumption..................................................................................... 29 Technical data.................................................................................................. 31 Valid from serial number:................................................................................... 31 T-code...................................................................................................... 31 Model....................................................................................................... 31 Serial No................................................................................................... 31 Notes....................................................................................................... 31 MODEL....................................................................................................... 31 PPL 2000MX.................................................................................................. 31 Drive motor............................................................................................. 31 Transmission/drive gear................................................................................. 31 Wheels.................................................................................................. 31 Hydraulic unit.......................................................................................... 32 Fuses................................................................................................... 32 Batteries............................................................................................... 32 Driving speeds.......................................................................................... 32 Lifting and lowering times.............................................................................. 33 Power consumption....................................................................................... 33 Ordering Spare Parts............................................................................................ 35 Quality Parts................................................................................................... 37 Valid from serial number:................................................................................... 37 T-code...................................................................................................... 37 Model....................................................................................................... 37 Serial No................................................................................................... 37 Notes....................................................................................................... 37 1 Issued Quality Parts...................................................................................... 37 T-kod................................................................................................... 37 Model................................................................................................... 37 Serial No............................................................................................... 37 Order number............................................................................................ 37 Issued.................................................................................................. 37 Recommended Spare Parts (RSP)................................................................................... 39 Valid from serial number:................................................................................... 39 T-code...................................................................................................... 39 Model....................................................................................................... 39 Serial No................................................................................................... 39 Notes....................................................................................................... 39 1 Issued RSP................................................................................................ 39 T-code.................................................................................................. 39 Version................................................................................................. 39 Model................................................................................................... 39 Serial No............................................................................................... 39 Issued.................................................................................................. 39 Contents, P..................................................................................................... 41 1 Preventive Maintenance.................................................................................... 41 Introduction, maintenance....................................................................................... 43 1. Safety regulations with maintenance work................................................................. 43 WARNING!................................................................................................ 43 WARNING!................................................................................................ 44 WARNING!................................................................................................ 44 NOTE!................................................................................................... 44 CAUTION!................................................................................................ 44 2. Cleaning and washing..................................................................................... 45 NOTE!................................................................................................... 45 2.1. External cleaning.................................................................................. 45 NOTE!............................................................................................... 45 2.2. Cleaning the motor compartment..................................................................... 45 NOTE!............................................................................................... 45 2.3. Electrical components.............................................................................. 46 NOTE!............................................................................................... 46 3. Safe lifting............................................................................................. 46 WARNING!................................................................................................ 46 Preventive maintenance.......................................................................................... 47 Valid from serial number:................................................................................... 47 T-kod....................................................................................................... 47 Modell...................................................................................................... 47 Maskinnr.................................................................................................... 47 Anm......................................................................................................... 47 1 Service schedule.......................................................................................... 47 Pos. n ................................................................................................. 47 Work to carry out....................................................................................... 47 Interval in hours................................................................................... 47 5................................................................................................... 47 20.................................................................................................. 47 80.................................................................................................. 47 160................................................................................................. 47 250................................................................................................. 47 500................................................................................................. 47 1000................................................................................................ 47 Interval in Days/Weeks/Months....................................................................... 47 1d.................................................................................................. 47 1v.................................................................................................. 47 1m.................................................................................................. 47 2m.................................................................................................. 47 3m.................................................................................................. 47 6m.................................................................................................. 47 1m.................................................................................................. 47 0000................................................................................................ 47 Chassis............................................................................................. 47 0380................................................................................................ 47 Fork Carriage....................................................................................... 47 0640................................................................................................ 47 Operator Controls................................................................................... 47 0840................................................................................................ 47 Drivers Protection.................................................................................. 47 1700................................................................................................ 48 Drive Motor......................................................................................... 48 2550................................................................................................ 48 Drive Gear.......................................................................................... 48 3100................................................................................................ 48 Brake............................................................................................... 48 3500................................................................................................ 48 Wheels.............................................................................................. 48 4100................................................................................................ 48 Tiller Arm.......................................................................................... 48 5110................................................................................................ 49 Battery............................................................................................. 49 5200................................................................................................ 49 Instrument Panel.................................................................................... 49 5300................................................................................................ 49 Electrical Control System........................................................................... 49 5400................................................................................................ 49 Electrical Panel.................................................................................... 49 5710................................................................................................ 49 Electronic Card..................................................................................... 49 6000................................................................................................ 50 Hydraulic System.................................................................................... 50 7310................................................................................................ 50 Lift Cylinder....................................................................................... 50 Preventive maintenance.......................................................................................... 51 Valid from serial number:................................................................................... 51 T-code...................................................................................................... 51 Model....................................................................................................... 51 Serial No................................................................................................... 51 Notes....................................................................................................... 51 1 Service schedule.......................................................................................... 51 Pos. No................................................................................................. 51 Work to carry out....................................................................................... 51 Interval in hours................................................................................... 51 5................................................................................................... 51 20.................................................................................................. 51 80.................................................................................................. 51 160................................................................................................. 51 250................................................................................................. 51 500................................................................................................. 51 1000................................................................................................ 51 Interval in days/weeks/months....................................................................... 51 1d.................................................................................................. 51 1w.................................................................................................. 51 1m.................................................................................................. 51 2m.................................................................................................. 51 3m.................................................................................................. 51 6m.................................................................................................. 51 12m................................................................................................. 51 0000................................................................................................ 51 Chassis............................................................................................. 51 0380................................................................................................ 51 Fork carriage....................................................................................... 51 0560................................................................................................ 51 Platform and brackets............................................................................... 51 0640................................................................................................ 52 Control devices..................................................................................... 52 0840................................................................................................ 52 Driver protection................................................................................... 52 1700................................................................................................ 52 Drive motor......................................................................................... 52 2550................................................................................................ 52 Drive shaft......................................................................................... 52 3100................................................................................................ 52 Brakes.............................................................................................. 52 3500................................................................................................ 53 Wheels.............................................................................................. 53 4100................................................................................................ 53 Tiller arm.......................................................................................... 53 5110................................................................................................ 53 Battery............................................................................................. 53 5200................................................................................................ 53 Control panel....................................................................................... 53 5300................................................................................................ 53 Control system...................................................................................... 53 5400................................................................................................ 54 Electrical panel.................................................................................... 54 5710................................................................................................ 54 Electronic card..................................................................................... 54 6000................................................................................................ 54 Hydraulic system.................................................................................... 54 7310................................................................................................ 54 Lift cylinder....................................................................................... 54 Oil and grease specification.................................................................................... 55 Valid from serial number:................................................................................... 55 T-code...................................................................................................... 55 Model....................................................................................................... 55 Serial No................................................................................................... 55 Notes....................................................................................................... 55 Lubricant................................................................................................... 55 Type of lubricant........................................................................................... 55 Specification............................................................................................... 55 To be used for.............................................................................................. 55 > -15 C................................................................................................ 55 < -15o C................................................................................................ 55 Oil and grease specification.................................................................................... 57 Valid from serial number:................................................................................... 57 T-code...................................................................................................... 57 Model....................................................................................................... 57 Serial No................................................................................................... 57 Notes....................................................................................................... 57 Lubricant................................................................................................... 57 Type of lubricant........................................................................................... 57 Specification............................................................................................... 57 Use......................................................................................................... 57 > -15 C................................................................................................ 57 < -15o C................................................................................................ 57 Contents, S..................................................................................................... 59 1 Service instructions...................................................................................... 59 Electric drive motor............................................................................................ 61 Valid from serial number:................................................................................... 61 T-code...................................................................................................... 61 Model....................................................................................................... 61 Serial number............................................................................................... 61 Notes....................................................................................................... 61 1 General................................................................................................... 61 1.1 Mechanical construction............................................................................. 62 1.2 Special tools....................................................................................... 63 Tool................................................................................................ 63 2 Dismantling/Refitting..................................................................................... 64 2.1 Dismantling the motor from the truck................................................................ 64 WARNING!............................................................................................ 65 2.2 Re-assembling....................................................................................... 66 3 Service/Repairs........................................................................................... 67 3.1 Cleaning............................................................................................ 67 3.2 Dismantling the motor............................................................................... 68 3.3 Re-assembling the motor............................................................................. 69 3.4 Armature bearings................................................................................... 70 3.4.1 Changing the drive end bearing................................................................ 70 3.4.2 Changing the commutator end bearing........................................................... 70 3.5 Carbon brushes and brush holder..................................................................... 71 3.5.1 Changing carbon brushes....................................................................... 71 3.6 Commutator.......................................................................................... 72 3.6.1 Machining the commutator...................................................................... 72 4 Storage/Transport......................................................................................... 73 4.1 Storage............................................................................................. 73 5 Data...................................................................................................... 74 Torque.................................................................................................. 74 Nm...................................................................................................... 74 Grease specification.................................................................................... 74 Component............................................................................................... 74 Item.................................................................................................... 74 Min..................................................................................................... 74 Max..................................................................................................... 74 Unit.................................................................................................... 74 Electric drive motor............................................................................................ 75 Valid from serial number:................................................................................... 75 T-code...................................................................................................... 75 Model....................................................................................................... 75 Serial number............................................................................................... 75 Notes....................................................................................................... 75 1 General................................................................................................... 75 1.1 Mechanical construction............................................................................. 76 1.2 Special tools....................................................................................... 77 Tool................................................................................................ 77 2 Removal/Refitting......................................................................................... 78 2.1 Removing the motor from the truck................................................................... 78 2.2 Re-assembly......................................................................................... 79 3 Service/Repairs........................................................................................... 80 3.1 Cleaning............................................................................................ 80 3.2 Dismantling the motor............................................................................... 81 3.3 Refitting of motor.................................................................................. 82 3.4 Armature bearings................................................................................... 83 3.4.1 Changing the drive end bearing................................................................ 83 3.4.2 Changing the commutator end bearing........................................................... 83 3.5 Carbon brushes and brush holder..................................................................... 84 3.5.1 Changing carbon brushes....................................................................... 84 3.6 Commutator.......................................................................................... 85 3.6.1 Turning the commutator........................................................................ 85 4 Storage/Transport......................................................................................... 86 4.1 Storage............................................................................................. 86 5 Data...................................................................................................... 87 Torque.................................................................................................. 87 Nm...................................................................................................... 87 Grease specification.................................................................................... 87 Component............................................................................................... 87 Item.................................................................................................... 87 Min..................................................................................................... 87 Max..................................................................................................... 87 Unit.................................................................................................... 87 Drive gear...................................................................................................... 89 Valid from serial number:................................................................................... 89 T-code.................................................................................................. 89 Model................................................................................................... 89 Serial No............................................................................................... 89 Notes................................................................................................... 89 1 General technical description............................................................................. 89 1.1 Technical data...................................................................................... 90 Data................................................................................................ 90 Description......................................................................................... 90 1.2 Gear components..................................................................................... 91 Pos No.............................................................................................. 91 Component........................................................................................... 91 1.3 Special tools....................................................................................... 92 Pos No.............................................................................................. 92 Tool................................................................................................ 92 2 Removing the gear from the truck.......................................................................... 93 3 Change of seal on the drive shaft......................................................................... 94 4 Reconditioning of the gear................................................................................ 96 Mechanical brakes...............................................................................................101 Valid from serial number:...................................................................................101 T-code..................................................................................................101 Model...................................................................................................101 Serial No...............................................................................................101 Notes...................................................................................................101 1 General...................................................................................................101 Position................................................................................................101 Description.............................................................................................101 2 Function..................................................................................................102 2.1 Releasing the brakes................................................................................102 2.2 Braking.............................................................................................102 3 Maintenance...............................................................................................103 Position................................................................................................103 Adjustment measurement..................................................................................103 Electrical System...............................................................................................105 Valid from serial number:...................................................................................105 T-code..................................................................................................105 Model...................................................................................................105 Serial No...............................................................................................105 Notes...................................................................................................105 1 Electrical panel, components..............................................................................105 2 List of symbols...........................................................................................106 Symbol..................................................................................................106 Description.............................................................................................106 Function................................................................................................106 Remark..................................................................................................106 2.1 Circuit diagram 1(3)................................................................................108 2.2 Circuit diagram 2(3)................................................................................109 2.3 Circuit diagram 3(3)................................................................................110 3 Description of function...................................................................................111 3.1 General.............................................................................................111 3.2 Ignition lock S17 in the ON position................................................................112 3.3 The operating arm in drive position, S10............................................................112 3.4 Driving in the fork direction, 1:st speed...........................................................113 3.5 Driving in the fork direction, 2:nd speed...........................................................113 3.6 Driving in the fork direction, 3:rd speed...........................................................114 3.7 Driving in the steering wheel direction, 1:st speed.................................................114 3.8 Driving in the steering wheel direction, 2:nd speed.................................................115 3.9 Driving in the steering wheel direction, 3:rd speed.................................................115 3.10 Reversing/ motor brake fork direction to steering wheel direction..................................116 3.11 Reversing/ motor brake steering wheel direction to fork direction..................................117 3.12 Safety reversing...................................................................................117 3.13 Lifting of the forks...............................................................................118 3.14 Driving in fork direction in 3:rd speed and simultaneously lifting the forks.......................118 3.15 Driving in steering wheel direction in 3:rd speed and simultaneously lifting the forks.............119 3.16 Lowering the forks.................................................................................119 3.17 Horn...............................................................................................119 3.18 Fault indication...................................................................................120 Electrical System...............................................................................................121 Valid from serial number:...................................................................................121 T-code..................................................................................................121 Model...................................................................................................121 Serial No...............................................................................................121 Notes...................................................................................................121 1 Electrical panel, components..............................................................................121 1.1 List of symbols.....................................................................................122 Symbol..............................................................................................122 Description.........................................................................................122 Function............................................................................................122 Remark..............................................................................................122 1.2 Electrical diagram 1(3).............................................................................124 1.3 Electrical diagram 2(3).............................................................................125 1.4 Electrical diagram 3(3).............................................................................126 2 Description of function...................................................................................127 2.1 General.............................................................................................127 2.2 Adjustable settings.................................................................................128 Setting.............................................................................................128 Std. value..........................................................................................128 Min. value..........................................................................................128 Max. value..........................................................................................128 2.3 Ignition lock S17 in the ON position................................................................129 2.4 The operating arm in drive position, S10............................................................129 2.5 Driving, fork direction.............................................................................130 2.6 Driving, steer wheel direction......................................................................130 2.7 Reversing/motor brake fork direction to steer wheel direction.......................................131 2.8 Reversing/motor brake steer wheel direction to fork direction.......................................131 2.9 Switch for safety reversing.........................................................................132 2.10 Lifting the forks..................................................................................133 2.11 Driving and simultaneously lifting the forks.......................................................133 2.12 Lowering the forks.................................................................................134 2.13 Horn...............................................................................................134 Electrical system...........................................................................................135 Valid from serial number:...............................................................................135 1 Electrical panel, components..........................................................................135 1.1 List of Symbols.................................................................................136 Symbol..........................................................................................136 Description.....................................................................................136 Function........................................................................................136 Notes...........................................................................................136 1.2 Electrical diagram 1/6..........................................................................138 1.3 Electrical diagram 2/6..........................................................................139 1.4 Electrical diagram 3/6..........................................................................140 1.5 Electrical diagram 4/6..........................................................................141 1.6 Electrical diagram 5/6..........................................................................142 1.7 Electrical diagram 6/6..........................................................................143 2 Operating description.................................................................................144 2.1 General.........................................................................................144 2.2 Description.....................................................................................144 2.3 Ignition switch S17 in the ON position..........................................................144 2.4 Tiller arm in driving position, S10.............................................................145 2.5 Driving, direction of the forks.................................................................145 2.6 Driving, direction of the steering wheel........................................................146 2.7 Reversing/speed reduction, direction of forks to direction of steer wheel.......................147 2.8 Reversing/speed reduction, direction of steer wheel to direction of forks.......................147 2.9 Switch for safety reversing.....................................................................148 2.10 Lifting the forks..............................................................................149 2.11 Driving and lifting the forks at the same time.................................................149 2.12 Lowering the forks.............................................................................149 2.13 Horn...........................................................................................149 Battery controller/hourmeter....................................................................................151 Valid from serial number:...................................................................................151 T-code..................................................................................................151 Model...................................................................................................151 Serial No...............................................................................................151 Notes...................................................................................................151 1 General...................................................................................................151 2 Electrical................................................................................................152 2.1 Voltage.............................................................................................152 2.1.1 The contact voltage and current ratings for switching resistive loads.........................152 2.1.2 Memory Retention..............................................................................152 3 Battery Controller........................................................................................152 3.1 General.............................................................................................152 3.1.1 Discharge Adjustment..........................................................................153 ................................................................................................153 SETTING.........................................................................................153 VPC.............................................................................................153 Pin No..........................................................................................154 Function........................................................................................154 NOTE:.......................................................................................154 NOTE:.......................................................................................154 3.2 Reset...............................................................................................155 3.3 Keyswitch...........................................................................................155 3.4 Hourmeter...........................................................................................155 4 Trouble shooting..........................................................................................156 4.1 Battery Discharge Indicator.........................................................................156 4.1.1 No reset......................................................................................156 4.1.2 Always resets after break in power............................................................156 NOTE:...........................................................................................156 4.1.3 No discharge, gauge does not run down.........................................................157 4.1.4 No lockout....................................................................................157 4.1.5 No lift.......................................................................................157 4.1.6 Early lockout.................................................................................157 4.1.7 LEDs don’t light..............................................................................158 4.2 Hour meter..........................................................................................158 4.2.1 No display....................................................................................158 4.2.2 Hour glass icon does not flash................................................................158 4.2.3 Hour meter glass icon always flashes..........................................................158 Transistor regulator............................................................................................159 Valid from serial number:...................................................................................159 T-code..................................................................................................159 Model...................................................................................................159 Serial No...............................................................................................159 Notes...................................................................................................159 1 Transistor controller, Curtis 1207........................................................................159 2 Motor circuit.............................................................................................159 Terminal................................................................................................159 Connecting..............................................................................................159 3 Control circuit...........................................................................................160 t.......................................................................................................160 Pin No..................................................................................................160 Connecting..............................................................................................160 4 Technical specification...................................................................................161 Parameter...............................................................................................161 Range...................................................................................................161 STD setting.............................................................................................161 Units...................................................................................................161 Description.............................................................................................161 5 Adjustment panel..........................................................................................163 5.1 Adjustable potentiometers...........................................................................163 NOTE:...............................................................................................163 5.2 Connection of handheld terminal.....................................................................163 5.3 Status LED..........................................................................................163 6 Maintenance...............................................................................................164 NOTE:...................................................................................................164 6.1 Safety..............................................................................................164 WARNING.............................................................................................164 6.2 Cleaning............................................................................................164 7 Diagnostics and troubleshooting...........................................................................165 Led code................................................................................................165 Terminal LCD Display....................................................................................165 Explanation.............................................................................................165 Possible cause..........................................................................................165 Transistor regulator............................................................................................167 Valid for serial number:....................................................................................167 T-code......................................................................................................167 Model.......................................................................................................167 Machine No..................................................................................................167 Notes.......................................................................................................167 1. General..................................................................................................167 1.1. Connections........................................................................................168 Connection..........................................................................................168 Circuit.............................................................................................168 2. Control circuits.........................................................................................169 Pin No..................................................................................................169 Connection..............................................................................................169 Contactor drive.....................................................................................169 Speed control connection............................................................................169 Regulator signals...................................................................................169 3. Technical specification..................................................................................170 Parameter (Terminal display)............................................................................170 Range...................................................................................................170 STD value...............................................................................................170 Unit....................................................................................................170 T/M.....................................................................................................170 Description.............................................................................................170 4. Adjustment panel.........................................................................................172 4.1. Adjustable potentiometers..........................................................................172 4.2. Connection for the hand terminal...................................................................172 4.3. Status LED.........................................................................................173 5. Maintenance..............................................................................................173 NOTE!...................................................................................................173 5.1. Safety.............................................................................................173 WARNING.............................................................................................173 5.2. Cleaning...........................................................................................173 6. Diagnosis and trouble shooting...........................................................................174 LED code................................................................................................174 Hand terminal LCD Display...............................................................................174 Explanation.............................................................................................174 Possible cause..........................................................................................174 7. Curtis 1307 hand terminal................................................................................176 Pos.....................................................................................................177 Function................................................................................................177 Notes...................................................................................................177 8. Using the hand terminal..................................................................................178 8.1. Test and adjust the parameters.....................................................................178 NOTE!...............................................................................................179 8.2. Using the TEST mode................................................................................179 ....................................................................................................180 Test value..........................................................................................180 Description.........................................................................................180 8.3. Use of diagnostic mode.............................................................................180 NOTE!...............................................................................................180 Transistor regulator............................................................................................181 Valid from serial number:...................................................................................181 T-code......................................................................................................181 Model.......................................................................................................181 Serial No...................................................................................................181 Notes.......................................................................................................181 1 General...................................................................................................181 1.1 Characteristics and functions.......................................................................181 2 Connections...............................................................................................182 Connector...............................................................................................182 Connection..............................................................................................182 2.1 Control circuit connections.........................................................................183 Pin No..............................................................................................183 Connection..........................................................................................183 Control circuit contactor.......................................................................183 Throttle connection.............................................................................183 Basic control signals...........................................................................183 3 Technical specification...................................................................................184 Parameter...............................................................................................184 Range...................................................................................................184 Unit....................................................................................................184 Description.............................................................................................184 4 Parameters................................................................................................185 Parameter (1307 display)................................................................................185 Range...................................................................................................185 Std. value..............................................................................................185 Unit....................................................................................................185 Description.............................................................................................185 5 Diagnostics and trouble shooting..........................................................................186 5.1 Trouble shooting....................................................................................186 5.2 Error codes.........................................................................................187 5.2.1 LED indications...............................................................................187 LED code............................................................................................187 Programming unit’s LCD display......................................................................187 Explanation.........................................................................................187 Probable cause......................................................................................187 5.3 Testing the error detection circuits................................................................189 6 Maintenance...............................................................................................190 NOTE!...................................................................................................190 6.1 Safety..............................................................................................190 WARNING.............................................................................................190 6.2 Cleaning............................................................................................190 7 Hand terminal Curtis 1307.................................................................................191 Pos.....................................................................................................192 Function................................................................................................192 Notes...................................................................................................192 8 Using the hand terminal...................................................................................193 8.1 Using the PROGRAM mode to check and adjust parameters...............................................194 NOTE!...............................................................................................194 8.1.1 Using the key MORE INFO in PROGRAM mode.......................................................195 8.2 Using SPECIAL PROGRAM mode..........................................................................195 8.3 Using TEST mode.....................................................................................195 Test value..........................................................................................196 Description.........................................................................................196 8.4 Using DIAGNOSTICS mode..............................................................................197 NOTE!...............................................................................................197 8.5 Using SPECIAL DIAGNOSTICS mode......................................................................197 Electronic card.................................................................................................199 Valid from serial number:...................................................................................199 T-code..................................................................................................199 Model...................................................................................................199 Serial No...............................................................................................199 Notes...................................................................................................199 1 Controller................................................................................................199 Position................................................................................................200 Connection..............................................................................................200 Terminal No.............................................................................................200 LED No..................................................................................................200 Connection..............................................................................................200 Function................................................................................................200 Electronic card.................................................................................................203 Valid from serial number:...................................................................................203 T-code..................................................................................................203 Model...................................................................................................203 Serial No...............................................................................................203 Notes...................................................................................................203 1 General...................................................................................................203 1.1 Connection/adjustments..............................................................................204 Position............................................................................................204 Connection/Adjustment...............................................................................204 Terminal No.........................................................................................204 LED No..............................................................................................204 Connection..........................................................................................204 Function............................................................................................204 PTfirst1.GB.pdf................................................................................................. 0 Master Service Manual Product family PT..................................................................... 1 BT PPT 1400C BT PPT 1400 MX BT PPT 1400MXC BT PPT 1600MX BT PPT 2000MX.................................. 1
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