BT Forklift BT IXION S12S Operator’s Manual 425801AA PDF

Description

BT Forklift BT IXION S12S Operator’s Manual 425801AA –  PDF DOWNLOAD

FILE DETAILS:

BT Forklift BT IXION S12S Operator’s Manual 425801AA –  PDF DOWNLOAD

Language : English
Pages :62
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

BT Forklift BT IXION S12S Operator’s Manual 425801AA –  PDF DOWNLOAD

BT IXION S 12S 1
Valid from serial number: 425801AA- 1
Order number: 183431-040 1
Issued: 2002-01-23 ITS 1
It is important that you read this Operator’s Manual for your own safety! 2
Safety regulations 5
Warning symbols 5
Warning levels 5
DANGER! 5
WARNING! 5
CAUTION! 5
NOTE! 5
Prohibitory symbols 6
NO SMOKING 6
NAKED FLAMES PROHIBITED 6
GENERAL PROHIBITION 6
Ordinance symbols 6
SAFETY SHOES 6
PROTECTIVE GLASSES 6
General safety regulations 7
Operating the truck 7
Operator’s responsibility 7
Working area 8
Driving and conduct while driving 8
Handling loads 9
Parking the truck10
Handling the battery10
Maintenance and repair10
Warning and information plates and symbols12
1 Hydraulic control: Lifting/Lowering12
2 Travel direction12
3 Signal/Horn12
4 Capacity plate12
5 Identification plate, A: CE, B: ASME, depending on market12
6 Hydraulic control: Lower12
7 Serial number12
8 Hydraulic oil filling12
9 Maximum height for rated capacity12
10 Do not walk under elevated load12
11 Lifting points12
12 Modification plate12
Presentation of the truck14
Intended application of the truck14
Forbidden application of the truck15
Truck data15
Truck type15
S 12S15
Truck dimensions16
Identification plate17
Item17
Text17
Unit17
Item17
Text17
Unit17
Capacity plate18
Item18
Text18
Unit18
Modification plate18
Item18
Text18
Main components20
1 Tiller arm: The truck is manoeuvred by the driver while walking 204 degree steering area The20
2 Identification plate: With model designation, serial number, year of manufacture, weight witho20
3 Covers: Removable which provides good accessibility when servicing20
4 Emergency switch off20
5 Hydraulic control: For controlling lifting and lowering functions20
6 Hydraulic unit: Pump motor, pump and oil tank are integrated in a compact unit20
7 Hydraulic valves: The valves are located to provide easy access20
8 Drive unit with brake: Fixed drive unit with spring-loaded mechanical brake, travel motor, gea20
9 Serial number: The serial number plate fitted to the chassis20
10 Electric panel: Removable, which provides good access when servicing 24 volt electrical supp20
11 Support castor wheels: Two support castor wheels to ensure stability20
12 Battery: 24V with different Ah values The battery is automatically locked in the battery com20
13 Emergency disconnector and battery connector: The battery is charged via the permanently fitt20
14 Mast: Fitted with a finger guard to cover the driver’s normal reach20
15 Support arms:20
Controls and instruments22
1 Control for lifting and lowering the forks22
2 Travel direction selector and speed control22
3 Switch for safety reversing22
4 Horn22
5 Display22
6 Tiller arm and brake22
7 Control for lowering the forks22
8 Emergency switch off22
9 Key switch22
10 Emergency disconnector and battery connector22
11 Turtle button (Option)22
12 Keyboard (Option)22
Control for lifting and lowering the forks (1)24
Travel direction selector and speed control (2)24
Switch for safety reversing (3)24
Horn (4)24
Display (5)25
Numerical field (A)25
Hour meter indicator (B)25
Parameter control (C)25
Battery indicator (D)25
Error indicator (E)25
Function26
Tiller arm and brake (6)26
Control for lowering the forks (7)26
Emergency switch off (8)27
Key switch (9)27
Emergency disconnector and battery connector (10)27
NOTE!27
Turtle button (11) (Option)28
Keyboard (12) (Option)28
Display and programming29
Display29
Programming29
NOTE29
Truck with key29
Truck with keyboard30
Parameters31
No31
Parameter type31
Unit31
Min/ Max31
Std value31
Notes31
Warning codes32
WARNING!32
Code No32
Error type32
Probable cause32
Error codes33
Code No33
Error type33
Probable cause33
Accessories34
Platform34
Load support35
Integrated charger36
Turtle button36
Driving37
Starting the truck37
NOTE!37
WARNING!37
WARNING!37
Braking38
Deceleration38
Steering38
WARNING!38
Parking the truck38
WARNING!38
Transporting loads39
WARNING!39
WARNING!39
WARNING!39
WARNING!39
WARNING39
WARNING!40
WARNING!40
Collecting a load40
Depositing a load40
Lift height limiting ASME41
CAUTION!41
Battery42
Changing the battery42
WARNING!42
Proceed as follows to remove the discharged battery:42
WARNING!42
Proceed as follows when replacing a charged battery:43
Charging the battery43
GENERAL PROHIBITION43
Battery (Ah)43
Charger (A)43
WARNING!43
Before charging44
WARNING!44
During charging44
After charging44
CAUTION44
Battery maintenance45
WARNING!45
Each week:45
Each month:45
Temperature C45
Density g/cm345
Daily service and function checks46
WARNING!46
Pos no46
Check points46
Action46
Maintenance48
Safety regulations with maintenance work48
WARNING!48
WARNING!48
WARNING!49
WARNING!49
NOTE!49
CAUTION!49
WARNING!49
Maintenance work that is to be carried out by the operator50
Maintenance work that may be carried out by trained maintenance personnel50
Cleaning and washing50
NOTE!50
External cleaning50
NOTE!50
Cleaning the motor compartment51
NOTE!51
Electrical components51
NOTE!51
Maintenance chart52
Pos no52
Work to carry out52
Interval in hours – may vary due to application52
552
2052
8052
50052
100052
300052
Interval in days/weeks/months – may vary due to application52
1 d52
1 w52
1 m52
6 m52
12 m52
36 m52
Lubrication chart56
Pos no56
Service point56
Interval/Running hours56
Lubricant56
500h56
1000h56
3000h56
Oil and grease specification56
Lubricant56
Specification56
Application area56
> – 15C56
< – 15C56
Transporting and storing the truck58
The truck’s dimensions and weight as standard58
The truck’s dimensions and weight58
Lifting the truck58
WARNING!58
WARNING!59
Towing and transporting a defective truck59
WARNING!59
Storing the truck60
Battery60
Hydraulic system60
Drive unit60
Starting after a period of disuse60
Recycling/discarding61
Discarding the battery61
Scrapping the truck61
Chassis61
Hydraulic system62
Electrical system62

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