BT Forklift CARGO RANGE Operator’s Manual – PDF DOWNLOAD

Description

BT Forklift CARGO RANGE Operator’s Manual – PDF DOWNLOAD

FILE DETAILS:

BT Forklift CARGO RANGE Operator’s Manual – PDF DOWNLOAD

Language : English
Pages :66
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

BT Forklift CARGO RANGE Operator’s Manual – PDF DOWNLOAD

For Safety Operation CARGO RANGE 1
Order number: 181612-040 1
Issued: 2001-02-26, BT Europe, ITS dept 1
FOREWORD 2
CORRECT OPERATING PROCEDURE 3
Load and vehicle stability 3
Load capacity chart 4
Load capacity 4
Load center 5
Maximum fork height 5
How to read the load capacity chart 6
How to read the name plate 6
1 Vehicle type 6
2 Special vehicle type, Attachment type 6
3 Frame No 6
4 Vehicle weight 6
5 Mast lifting heigt 6
6 Front tread 6
7 Tire seize 6
8 Air pressur 6
9 The year of manufacture 6
10 UL specification 6
11 Load capacity 6
12 Load centre 6
Handling a new forklift truck 7
1 Do nor race the engine unnecessarily 7
2 After starting the engine, allow it to warm up fully before starting work 7
3 Avoid rough handling and driving Do not overwork the forklift truck 7
4 Be sure that the new vehicle recives inspection service and periodic maintenance as noted in t 7
Engine starting and post-starting procedures 8
1 Set the shift lever to neutral 8
2 Put on the parking brake 8
3 Set the engine switch to GLOW and wait for the glow plug controller to indicate the red hot co 8
4 Turn the engine switch to ON, see that the oil warning lamp is lit, then pump the accelerator 8
Vehicle operation 9
Takeoff 9
IMPORTANT 9
Gearshifting 9
1 Bring the vehicle to a full stop before reversing gears 9
2 In the unloaded condition, 2nd gear may be used for takeoff and travel, but in the the loaded 9
Steering 9
1 The left hand is used to turn the steering wheel by the knob The right hand works the loading 9
2 This forklift truck is steered by the rear wheels The steering wheel turns easily, so watch o 9
Picking up loads10
Unloading10
1 If the mast is tilted backward at first when loading, the fork tips will strike the object for11
2 Do not approach the load fast and strike it11
3 When traveling with a load on forks, keep the mast tilted backward and the forks 15 to 20 cm o11
4 Never travel with the mast tilted forward and the load raised The load centre of balance can 11
5 Back down a slope slowly when carrying a load11
Stopping and parking12
1 To come to a stop, release your foot from the accelarator pedal, reduce speed and brake the we12
2 Do not attempt to stop on a slope or incline by working the accelarator pedal with the unit in12
3 When parking the vehicle, stop at a place where it will not be in the way of other vehicles S12
Road or surface condition13
Snowy or frozen surfaces13
Handling in hot weather14
1 Clogged radiator fins can cause overheating Clean them out regularly with a blast of compress14
2 Check the fan belt tension and adjust to the specified tension14
3 Even if the engine overheats and the coolant boils over, let the engine idle a while until the14
Cool weather vehicle handling15
1 When Fueling up Always fill the tank up to the top This minimizes the air within the tank an15
2 Battery percautions The higher the specific gravity and the greater the charge level, the les15
Use of anti-freeze16
Mixing ratio for anti-freeze16
SAFETY INFORMATION17
Conditions for Normal Vehicle Use17
Work Environment17
For engine-powered forklift trucks18
For electric-powered forklift trucks18
Work environment hazards19
Conditions that apply when attachments are used20
Information on Opearating the Forklift Truck20
Fundamental Safeyt Guidlines21
Pedestrians22
Hazards arising when attachments are used on the forklift truck23
Fuel23
Handling of fuel24
Refuelling25
Shipping, Loading and Unloading the Forklift truck26
Observe the following cautions when lifting the forklift truck:28
Assembling the forklift truck and mounting attachments29
Towing the forklift truck and moving incomplete forklift trucks30
Leaving the forklift truck idle and long-term storage31
Care of Engine Room31
Maintenance of Brake System31
Maintenance of Hydraulic System31
Battery Care31
Drive System Maintenance31
Inspection of Forklift Trucks while in Storage32
1 m = Inspection32
2 l = Replacement32
3 Reception = inspection when the truck is received by the dealer32
4 Monthly = one month from the inspection performed upon reception32
5 6 Monthly = six months after reception by the dealer32
Inspection Items33
Inspection Items33
1 Be sure to wipe completely dry after washing33
2 Clean an electric truck with a damp cloth; do not use water33
Inspection Items34
Inspection Items34
Inspection Items35
Inspectional Items35
Battery Maintenance36
Service Requirements37
Notes on daily equipment checks38
Forklift truck inspections (function tests)39
The Forklift truck, Forklift Equipment and Attachments39
Safety Equipment and Warning Labels40
Other Notes40
Handling the Battery Safely41
Notes on charging42
Notes on Other Hazards43
SAFETY TIPS45
For forklift truck drivers45
Only properly trained and authorized drivers should operate forklift truck45
Before starting work, check the condition of the forklift truck45
Immediately report to your supervisor any obvious defects or required repairs46
Don’t overload46
Always use proper size pallet47
Set the forks to the maximum possible width47
Watch for loose loads48
Position loads evenly on the forks for proper balance48
Never elevate a load with the forklift truck on a incline49
Do not permit anyone to stand between elevated forks49
Keep hands and feet out of the mast assembly50
Always use the load backrest extension and overhead guard for high stacking50
Do not elevate the load with the mast tilted forward51
Carry loads as close to the floor as possible51
Keep the load against the backrest, with the mast tilted backward52
Always look before starting52
Start and stop g-r-a-d-u-a-l-l-y and s-l-o-w-l-y53
Keep your forklift truck under control at all times53
Always keep a safe distance from other vehicles54
Never overtake other vehicles54
Avoid stunt driving and horseplay55
Don’t daydream! Stay alert!55
Slow down for wet, slippery areas56
Go slow and sound the horn at corners56
Cross railroad tracks slowly and diagonally whenever possible57
Avoid running over loose objects57
Always watch load and mast overhead clearance58
Watch side clearance58
Keep hands and feet inside the truck59
Watch rear and swing59
Do not allow the fork tips to strike objects60
For better vision with bulky loads, drive backward60
Observe floor loading limits61
Have brakes set and wheel blocks in place while loading and unloading61
Always drive with the load upphill on a ramp62
Use an assistant when going up or down a ramp with a bulky load62
Don’t use your forklift truck as a personnel lift63
Don’t carry passengers63
Shut off your forklift truck when leaving it unattended64
No smoking while refueling64
Check the condition of your forklift truck after the day’s work65
Know your forklift truck and think safety65

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