BT Forklift LHM200SC, LHM200SCQ, LHM200SCO Service Manual

Description

BT Forklift LHM200SC, LHM200SCQ, LHM200SCO Service Manual – PDF DOWNLOAD

FILE DETAILS:

BT Forklift LHM200SC, LHM200SCQ, LHM200SCO Service Manual – PDF DOWNLOAD

Language : English
Pages :88
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

BT Forklift LHM200SC  LHM200SCQ  LHM200SCO Service Manual – PDF DOWNLOAD

Table of contents 3
1- Technical data 5
11 Truck data 5
2- Maintenance 7
21 General 7
22 Safety rules for servicing work 7
221 Observe the following for servicing and maintenance 8
222 Information plates 8
23 Cleaning, washing and lubrication 9
231 Lubrication chart 9
3- Tow bar11
31 General11
32 Replacing the tow bar12
33 Replacing the lowering handle12
34 Replacing the handle13
35 Replacing the press roller and valve rod13
4- Hydraulic unit15
41 General15
42 Functional description16
421 Standard16
Pump phase16
Suction phase16
Neutral position16
Lowering phase17
422 Quick lift17
High pressure17
Low pressure17
423 Overloading18
43 Replacing the hydraulics19
44 Replacing the steering wheel19
45 Replacing the steering wheel shaft19
46 Replacing thrust bearings20
47 Replacing the pump piston and pump piston seals20
48 Replacing the lift piston20
49 Replacing the lowering valve21
410 Replacing the valve cone21
411 Changing the oil21
412 Hydraulics diagram23
4121 LHM200SC23
4122 LHM200SCQ23
4123 LHM200SCO24
5- Tools25
51 Service tools25
6- Chassis29
61 General29
611 Replacing pivot pipes29
612 Replacing the pressure rod29
613 Replacing the wheel fork29
614 Replacing the bogie wheel30
615 Replacing the fork wheel30
616 Removal of upper/lower forks30
7- Scale31
71 General31
711 Mechanics31
712 Load sensor32
713 Indicator33
Display – symbols33
Display indications34
Touch screen34
714 Battery35
Battery replacement35
72 Function36
721 Removing the scale38
73 Optional extras39
731 Printer39
Function39
Removal40
732 Commercial weighing status41
8- Electronics and parameters43
81 Truck configurations43
811 Circuit card 2100B44
812 Circuit card 2100N45
813 Circuit card 2100N with RS card46
814 Circuit card, calibration card47
815 Load sensor49
Specification49
816 Tilt switch50
817 Printer51
82 Parameter settings52
821 Changing parameters52
822 Parameter list52
823 Basic settings55
9- Troubleshooting57
91 Troubleshooting chart57
911 Troubleshooting – hydraulics58
Internal leakage58
External leakage58
Defective quick lift function59
92 Troubleshooting – scale60
10- Calibrating the scale67
101 Calibrating the pallet truck scale67
1011 Determining the zero point67
1012 Single-point calibration68
Deleting (resetting) previous calibrations68
Single-point calibration69
Multipoint calibration69
1013 Determining full load71
Checking the calibration number71
11- Troubleshooting72
1101 Possible problems73
1102 Description of problem and probable causes75
1103 Explanation of probable causes and how to remedy them77
1 Checking the battery and charger77
2 Control mechanism77
3 Checking the load sensors78
4 Checking cables and the load sensors’ calibration card80
5 Calibration of the load sensors80
6 Checking the indicator82
12- Instructions for disposal85
121 General85
122 The product85
123 Methods85
124 Grading of LHM200SC86
1241 Removing the battery86
1242 Draining the oil86
1243 Removing the electronic components86
1244 Other86

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