BT Forklift LHM200SC,LHM200SCQ,LHM200SCO Service Manual – PDF

Description

BT Forklift LHM200SC,LHM200SCQ,LHM200SCO Service Manual – PDF DOWNLOAD

FILE DETAILS:

BT Forklift LHM200SC,LHM200SCQ,LHM200SCO Service Manual – PDF DOWNLOAD

Language : English
Pages : 88
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

BT Forklift LHM200SC,LHM200SCQ,LHM200SCO Service Manual – PDF DOWNLOAD

Table of contents..................................................... 3
1- Technical data..................................................... 5
	1.1 Truck data.................................................... 5
2- Maintenance........................................................ 7
	2.1 General....................................................... 7
	2.2 Safety rules for servicing work............................... 7
		2.2.1 Observe the following for servicing and maintenance..... 8
		2.2.2 Information plates...................................... 8
	2.3 Cleaning, washing and lubrication............................. 9
		2.3.1 Lubrication chart....................................... 9
3- Tow bar............................................................11
	3.1 General.......................................................11
	3.2 Replacing the tow bar.........................................12
	3.3 Replacing the lowering handle.................................12
	3.4 Replacing the handle..........................................13
	3.5 Replacing the press roller and valve rod......................13
4- Hydraulic unit.....................................................15
	4.1 General.......................................................15
	4.2 Functional description........................................16
		4.2.1 Standard................................................16
			Pump phase................................................16
			Suction phase.............................................16
			Neutral position..........................................16
			Lowering phase............................................17
		4.2.2 Quick lift..............................................17
			High pressure.............................................17
			Low pressure..............................................17
		4.2.3 Overloading.............................................18
	4.3 Replacing the hydraulics......................................19
	4.4 Replacing the steering wheel..................................19
	4.5 Replacing the steering wheel shaft............................19
	4.6 Replacing thrust bearings.....................................20
	4.7 Replacing the pump piston and pump piston seals...............20
	4.8 Replacing the lift piston.....................................20
	4.9 Replacing the lowering valve..................................21
	4.10 Replacing the valve cone.....................................21
	4.11 Changing the oil.............................................21
	4.12 Hydraulics diagram...........................................23
		4.12.1 LHM200SC...............................................23
		4.12.2 LHM200SCQ..............................................23
		4.12.3 LHM200SCO..............................................24
5- Tools..............................................................25
	5.1 Service tools.................................................25
6- Chassis............................................................29
	6.1 General.......................................................29
		6.1.1 Replacing pivot pipes...................................29
		6.1.2 Replacing the pressure rod..............................29
		6.1.3 Replacing the wheel fork................................29
		6.1.4 Replacing the bogie wheel...............................30
		6.1.5 Replacing the fork wheel................................30
		6.1.6 Removal of upper/lower forks............................30
7- Scale..............................................................31
	7.1 General.......................................................31
		7.1.1 Mechanics...............................................31
		7.1.2 Load sensor.............................................32
		7.1.3 Indicator...............................................33
			Display - symbols.........................................33
			Display indications.......................................34
			Touch screen..............................................34
		7.1.4 Battery.................................................35
			Battery replacement.......................................35
	7.2 Function......................................................36
		7.2.1 Removing the scale......................................38
	7.3 Optional extras...............................................39
		7.3.1 Printer.................................................39
			Function..................................................39
			Removal...................................................40
		7.3.2 Commercial weighing status..............................41
8- Electronics and parameters.........................................43
	8.1 Truck configurations..........................................43
		8.1.1 Circuit card 2100B......................................44
		8.1.2 Circuit card 2100N......................................45
		8.1.3 Circuit card 2100N with RS card.........................46
		8.1.4 Circuit card, calibration card..........................47
		8.1.5 Load sensor.............................................49
			Specification.............................................49
		8.1.6 Tilt switch.............................................50
		8.1.7 Printer.................................................51
	8.2 Parameter settings............................................52
		8.2.1 Changing parameters.....................................52
		8.2.2 Parameter list..........................................52
		8.2.3 Basic settings..........................................55
9- Troubleshooting....................................................57
	9.1 Troubleshooting chart.........................................57
		9.1.1 Troubleshooting - hydraulics............................58
			Internal leakage..........................................58
			External leakage..........................................58
			Defective quick lift function.............................59
	9.2 Troubleshooting - scale.......................................60
10- Calibrating the scale.............................................67
	10.1 Calibrating the pallet truck scale...........................67
		10.1.1 Determining the zero point.............................67
		10.1.2 Single-point calibration...............................68
			Deleting (resetting) previous calibrations................68
			Single-point calibration..................................69
			Multipoint calibration....................................69
		10.1.3 Determining full load..................................71
			Checking the calibration number...........................71
11- Troubleshooting...................................................72
	11.0.1 Possible problems..........................................73
	11.0.2 Description of problem and probable causes.................75
	11.0.3 Explanation of probable causes and how to remedy them......77
		1. Checking the battery and charger...........................77
		2. Control mechanism..........................................77
		3. Checking the load sensors..................................78
		4. Checking cables and the load sensors’ calibration card.....80
		5. Calibration of the load sensors............................80
		6. Checking the indicator.....................................82
12- Instructions for disposal.........................................85
	12.1 General......................................................85
	12.2 The product..................................................85
	12.3 Methods......................................................85
	12.4 Grading of LHM200SC..........................................86
		12.4.1 Removing the battery...................................86
		12.4.2 Draining the oil.......................................86
		12.4.3 Removing the electronic components.....................86
		12.4.4 Other..................................................86

S.S 06/24