BT Forklift LHM230, LHM300 Service Manual – PDF DOWNLOAD

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BT Forklift LHM230, LHM300 Service Manual – PDF DOWNLOAD

FILE DETAILS:

BT Forklift LHM230, LHM300 Service Manual – PDF DOWNLOAD

Language : English
Pages : 44
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

BT Forklift LHM230, LHM300 Service Manual – PDF DOWNLOAD

1- Table of contents................................................. 3
1- Technical data.................................................... 5
	1.1 Truck data................................................... 5
2- Maintenance....................................................... 7
	2.1 General...................................................... 7
	2.2 Safety rules for servicing work.............................. 7
		2.2.1 Observe the following for servicing and maintenance.... 8
		2.2.2 Information plates..................................... 9
	2.3 Cleaning, washing and lubrication............................ 9
		2.3.1 Lubrication chart...................................... 9
3- Tow bar...........................................................11
	3.1 General......................................................11
	3.2 Replacing the tow bar........................................12
	3.3 Replacing the lowering handle................................12
	3.4 Replacing the handle.........................................13
	3.5 Replacing the press roller and valve rod.....................13
4- Hydraulic unit....................................................15
	4.1 General......................................................15
	4.2 Functional description.......................................16
		4.2.1 Standard...............................................16
			Pump phase...............................................16
			Suction phase............................................16
			Neutral position.........................................16
			Lowering phase...........................................17
		4.2.2 Quick lift.............................................17
			High pressure............................................17
			Low pressure.............................................17
		4.2.3 Overloading............................................18
	4.3 Replacing the hydraulics.....................................19
	4.4 Replacing the steering wheel.................................19
	4.5 Replacing the steering wheel shaft...........................20
	4.6 Replacing thrust bearings....................................20
	4.7 Replacing the pump piston and pump piston seals..............20
	4.8 Replacing the lift piston....................................21
	4.9 Replacing the lowering valve.................................21
	4.10 Replacing the valve cone....................................22
	4.11 Changing the oil............................................22
	4.12 Hydraulics diagram..........................................24
		4.12.1 LHM230, LHM30P........................................24
		4.12.2 LHM230Q...............................................24
		4.12.3 LHM230O...............................................25
5- Tools.............................................................27
	5.1 Service tools................................................27
6- Chassis...........................................................31
	6.1 General......................................................31
	6.2 Replacing pivot pipes........................................31
	6.3 Replacing the pressure rod...................................31
	6.4 Replacing the wheel fork.....................................31
	6.5 Replacing the bogie fork.....................................32
	6.6 Replacing the fork wheel.....................................32
7- Specific service instructions LHM230P.............................33
	7.1 Removing/fitting wheels......................................33
	7.2 Replacing the cable..........................................34
	7.3 Fitting the spring...........................................34
	7.4 Replacing the bushing........................................35
	7.5 Adjusting the functions of LHM230P...........................35
8- Troubleshooting...................................................37
	8.1 Troubleshooting chart........................................37
		8.1.1 Troubleshooting - hydraulics...........................39
			Internal leakage.........................................39
			External leakage.........................................39
			Defective quick lift function............................40
9- Instructions for disposal.........................................41
	9.1 General......................................................41
	9.2 The product..................................................41
	9.3 Methods......................................................41
	9.4 Grading of LHM230/LHM230P....................................41
	9.5 Draining the oil.............................................42
	9.6 Other........................................................42

S.S 06/24