BT Forklift RR-30C REACH TRUCK PARTS MANUAL – PDF DOWNLOAD

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BT Forklift RR-30C REACH TRUCK PARTS MANUAL – PDF DOWNLOAD

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BT Forklift RR-30C REACH TRUCK PARTS MANUAL – PDF DOWNLOAD

Language : English,
Pages :938
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

BT Forklift RR-30C REACH TRUCK PARTS MANUAL – PDF DOWNLOAD

Front Cover 1
Parts Ordering Instructions 2
General Information 3
Alphabetical Index 4
Figure # 1 Decal and Parts Assembly 6
Figure # 2 Parts List and Service Reference Index 8
Figure # 3 Shielding Assembly 10
Figure # 4 Emergency Disconnect Assembly 12
Figure # 5 Auxiliary Control Assembly 14
Figure # 6 Hand Lift/Lower and Speed Control 16
Figure # 7 Master Control Switch 18
Figure # 8 Steering Assembly 20
Figure # 9 Torque Generator Assembly 22
Figure # 10 Auxiliary Pump and Motor Assembly 24
Figure # 11 Auxiliary Pump Assembly 26
Figure # 12 Auxiliary Motor Assembly 28
Figure # 13 Transmission and Drive Motor Installation 30
Figure # 14 Brake Assembly 32
Figure # 15 Drive Motor Assembly 34
Figure # 16 Transmission Assembly Part # 1 36
Figure # 17 Transmission Assembly Part # 2 38
Figure # 18 EV-100 Electrical Schematic 40
Figure # 19 Electrical Schematic Symbols 41
Figure # 20 Wiring Assembly for Cold Storage 42
Figure # 21 Wiring Harness Assembly 44
Figure # 22 Limit Switch Wiring Harness Assembly 46
Figure # 23 Two Stage Mast Cable Assembly 48
Figure # 24 Three Stage Mast Cable Assembly 50
Figure # 25 Single Reach Cable Assembly 52
Figure # 26 Power Component Wiring 54
Figure # 27 EV-100 SCR Contactor Panel Assembly 56
Figure # 28 EV-100 SCR Control 58
Figure # 29 EV-100 Forward & Rearward Contactor Assembly 60
Figure # 30 EV-100 Lift Pump(s) and 1A Contactor Assembly 62
Figure # 31 EV-100 Steering Contactor Assembly 64
Figure # 32 Connector Assembly 66
Figure # 33 Warning Light Assembly 68
Figure # 34 Hydraulic Schematic 70
Figure # 35 Hydraulic Schematic Symbols 71
Figure # 36 Auxiliary Pump and Reservoir Assembly 72
Figure # 37 Auxiliary Control Valve Assembly 74
Figure # 38 Hydraulic Reservoir Assembly 76
Figure # 39 Two Stage Mast Hydraulic Assembly 78
Figure # 40 Three Stage Mast Hydraulic Assembly 80
Figure # 41 Single Reach, Reach Cylinder Hose Installation 82
Figure # 42 Single Reach Diverter Valve Assembly 84
Figure # 43 Single Reach, Reach Cylinder Assembly 86
Figure # 44 Single Reach, Tilt and Sideshift Hose Installation 88
Figure # 45 Tilt Cylinder Assembly 90
Figure # 46 Sideshifter Cylinder Assembly 92
Figure # 47 Lift Pump and Reservoir Assembly 94
Figure # 48 Lift Pump and Motor Assembly 96
Figure # 481 Lift Pump and Motor Assembly 98
Figure # 49 24 Volt Lift Pump Assembly100
Figure # 50 36 Volt Lift Pump Assembly102
Figure # 51 Lift Motor Assembly104
Figure # 52 Lift Control Valve Assembly106
Figure # 53 Two Stage Cylinder and Reservoir Assembly108
Figure # 54 Two Stage Cylinder Assembly110
Figure # 55 Three Stage Cylinder and Reservoir Assembly112
Figure # 56 Three Stage Staging Cylinder Assembly114
Figure # 57 Three Stage Freelift Cylinder Assembly116
Figure # 58 Two Stage Mast Installation118
Figure # 59 Two Stage Inner Column Assembly120
Figure # 60 Two Stage Outer Column Assembly122
Figure # 61 Two Stage Cylinder Installation124
Figure # 62 Single Reach Assembly126
Figure # 63 Single Reach with Tilt Front Frame128
Figure # 64 Sideshifter Assembly130
Figure # 65 Fork Assembly132
Figure # 66 Three Stage Mast Installation134
Figure # 67 Three Stage Outer Column Assembly136
Figure # 68 Three Stage Intermediate Column Assembly138
Figure # 69 Three Stage Inner Column Assembly140
Figure # 70 Three Stage Freelift Cylinder Installation142
Figure # 71 Main Frame and Load Wheel Assembly144
Figure # 72 Single Load Wheel Assembly146
Figure # 73 5″ High Articulating Load Wheel Assembly148
Figure # 74 4″ High Articulating Load Wheel Assembly150
Figure # 75 Caster Assembly152
Figure # 76 Special Tools and Lubrications154
Numerical Index156
Appendix 1 for EV-1 SCR Electrical System171
Figure # 1 EV-1 Electrical Schematic172
Figure # 2 Electrical Schematic Symbols173
Figure # 3 EV-1 Power Component Wiring174
Figure # 4 EV-1 SCR and Contactor Panel Assembly176
Figure # 5 EV-1 SCR Control178
Figure # 6 EV-1 Transformer Assembly180
Figure # 7 EV-1 Rectifier Heat Sink Assembly182
Figure # 8 EV-1 Lift Pump and 1A Contactor Assembly184
Figure # 9 EV-1 Steering Contactor Assembly186
Figure # 10 EV-1 Forward and Rearward Contactor Assembly188
Back Cover190
Front Cover191
Figure # I RR-30C “E” EV-100 LX SCR Electrical Schematic192
Figure # II RR-30C “E” EV-100LX SCR Electrical Schematic Symbols193
Figure # III RR-30C “EE” EV-100LX SCR Electrical Schematic194
Figure # IV RR-30C “EE” Electrical Schematic Symbols195
Figure # V EV-100LX Wiring Assembly for Cold Storage196
Figure # VII EV-100LX Limit Switch Wiring Harness Assembly198
Figure # VIII EV-100LX Two Stage Mast Cable Assembly200
Figure # IX EV-100LX Three Stage Mast Cable Assembly202
Figure # X EV-100LX Single Reach Cable Assembly204
Figure # XI EV-100LX Power Component Wiring206
Figure # XII EV-100LX SCR Control Panel208
Figure # XIII EV-100LX Contactor Panel Assembly & Related Parts for “E” and “EE”210
Figure # XIV EV-100LX Contactor Panel Assembly (24 & 36 Volt)212
Figure # XV EV-100LX Forward & Rearward Contactor Assembly214
Figure # XVI EV-100LX 1A Contactor Assembly216
Figure # XVII EV-100 SCR Lift Pump Contactor Assembly (24 & 36 Volt)218
Figure # XVIII EV-100LX Auxiliary Pump Contactor Assembly220
Figure # XIX EV-100LX Power Connector Assembly222
Figure # XX 24 & 36 Volt Pump Motor Assembly224
Figure # XXI 24 & 36 Volt Drive Motor Assembly226
Figure # XXII Ohio Pump Motor Assembly228
Back Cover230
Front Cover231
Parts Ordering Instructions232
General Information233
Alphabetical Index234
Figure # 01 Decals and Parts Assembly238
Figure # 02 Parts List Index240
Figure # 11 Transmission and Drive Motor Installation244
Figure # 12 Drive Motor and Brake Assembly246
Figure # 13 Transmission Assembly248
Figure # 14 Transmission Assembly250
Figure # 21 “E” EV-100LX SCR Electrical Schematic252
Figure # 22 EV-100LX SCR Electrical Schematic Symbols253
Figure # 23 “EE” EV-100LX SCR Electrical Schematic254
Figure # 24 “EE” EV-100LX SCR Electrical Schematic Symbols255
Figure # 25 Wiring Assembly for Cold Storage256
Figure # 26 Wiring Harness Assembly258
Figure # 27 Limit Switch Wiring Assembly260
Figure # 28 Two Stage Mast Cable Assembly262
Figure # 29 Three Stage Mast Cable Assembly264
Figure # 210 Reach Cable Assembly266
Figure # 211 EV-100LX Power Component Wiring268
Figure # 212 EV-100LX TX and TT SCR Control Panel Assembly270
Figure # 213 EV-100LX Contactor Panel Assembly & Related Parts for “E” and “EE”272
Figure # 214 EV-100LX Contactor Panel Assembly274
Figure # 215 EV-100LX SCR Forward & Rearward Contactor Assembly276
Figure # 216 EV-100LX SCR 1A Contactor Assembly278
Figure # 217 Lift Pump Contactor Assembly280
Figure # 218 EV-100LX SCR Auxiliary Pump Contactor Assembly282
Figure # 219 Power Connector Assembly284
Figure # 220 Lift Pump Motor Assembly286
Figure # 221 Drive Motor Assembly288
Figure # 222 Auxiliary Pump Motor Assembly290
Figure # 223 Warning Light Assembly292
Figure # 224 “E” EV-100LX TT SCR Electrical Schematic294
Figure # 225 “E” EV-100LX TT SCR Electrical Schematic Symbols295
Figure # 226 “EE” EV-100LX TT SCR Electrical Schematic296
Figure # 227 “EE” EV-100LX TT SCR Electrical Schematic Symbols297
Figure # 228 EV-100LX Dash Display Installation298
Figure # 31 Hydraulic Schematic300
Figure # 32 Hydraulic Schematic Symbols301
Figure # 33 Auxiliary Pump and Reservoir Assembly302
Figure # 34 Auxiliary Control Valve Assembly304
Figure # 35 Auxiliary Pump and Motor Assembly306
Figure # 36 Auxiliary Pump Assembly308
Figure # 37 Hydraulic Reservoir Assembly310
Figure # 38 Torque Generator Assembly312
Figure # 39 Two Stage Mast Hydraulic Assembly314
Figure # 310 Three Stage Mast Hydraulic Assembly316
Figure # 311 Reach Cylinder Hose Installation318
Figure # 312 Reach Diverter Valve Assembly320
Figure # 313 Reach Cylinder Assembly322
Figure # 314 Tilt and Sideshift Hose Installation324
Figure # 315 Tilt Cylinder Assembly326
Figure # 316 Lift Pump and Reservoir Assembly328
Figure # 317 Lift Pump Motor Assembly330
Figure # 318 Lift Pump Motor Assembly, 24 Volt332
Figure # 319 Lift Pump Motor Assembly, 36 Volt334
Figure # 320 Lift Control Valve Assembly336
Figure # 321 Two Stage Cylinder and Reservoir Assembly338
Figure # 322 Two Stage Cylinder Assembly340
Figure # 324 Three Stage Staging Cylinder Assembly344
Figure # 325 Three Stage Freelift Cylinder Assembly346
Figure # 41 Shielding Assembly348
Figure # 42 Emergency Disconnect Assembly350
Figure # 43 Auxiliary Control Assembly352
Figure # 44 Hand Lift/Lower and Speed Control354
Figure # 45 Forward Steering Control Assembly356
Figure # 46 Rearward Steering Control Assembly358
Figure # 47 Auxiliary Pump and Motor Installation360
Figure # 48 Main Frame and Load Wheel Assembly362
Figure # 49 Single Load Wheel Assembly364
Figure # 410 5″ High Articulating Load Wheel Assembly366
Figure # 411 4″ High Articulating Load Wheel Assembly368
Figure # 412 Caster Assembly370
Figure # 51 Two Stage Mast Installation372
Figure # 52 Two Stage Inner Column Assembly374
Figure # 53 Two Stage Outer Column Assembly376
Figure # 54 Two Stage Cylinder Assembly378
Figure # 55 Two Stage Reach Assembly380
Figure # 56 Two Stage Reach Front Frame382
Figure # 57 Two Stage Sideshifter Assembly384
Figure # 58 Two Stage Fork Assembly386
Figure # 59 Three Stage Mast Installation388
Figure # 510 Three Stage Inner Column Assembly390
Figure # 511 Three Stage Freelift Cylinder Installation392
Figure # 512 Three Stage Intermediate Column Assembly394
Figure # 513 Three Stage Outer Column Assembly396
Figure # 514 Three Stage Reach Assembly398
Figure # 515 Three Stage Reach Front Frame400
Figure # 516 Three Stage Sideshifter Assembly402
Figure # 517 Three Stage Fork Assembly404
Figure # 61 Manlift EV-100 LX SCR Electrical Schematic406
Figure # 62 Manlift EV-100 LX SCR Electrical Schematic Symbols407
Figure # 63 Three Stage Fork Assembly408
Figure # 64 Manlift Three Stage Mast Cable Assembly410
Figure # 65 Manlift Reach and Platform Cable Assembly412
Figure # 66 Manlift Power Component Wiring414
Figure # 67 Manlift Connector Assembly416
Figure # 68 Manlift Hydraulic Schematic418
Figure # 69 Manlift Hydraulic Schematic Symbols419
Figure # 610 Manlift Hydraulic Diagram420
Figure # 611 Block Manlift Valve Assembly422
Figure # 612 Manlift Valve Assembly424
Figure # 613 Manlift Load Backrest Installation426
Figure # 71 Battery Lift Interrupt “E” EV-100LX SCR Electrical Schematic428
Figure # 72 Battery Lift Interrupt “E” EV-100LX SCR Electrical Schematic Symbols429
Figure # 73 Battery Lift Interrupt “EE” EV-100LX SCR Electrical Schematic430
Figure # 74 Battery Lift Interrupt “EE” EV-100LX SCR Electrical Schematic Symbols431
Figure # 75 Battery Lift Interrupt Installation432
Figure # 101 Special Tools and Lubrications434
Numerical Index437
Back Cover456
Front Cover457
Parts Ordering Instructions458
General Information459
Alphabetical Index460
Figure # 01 Decals and Parts Assembly464
Figure # 02 Parts List Index466
Figure # 11 Transmission and Drive Motor Installation470
Figure # 12 Drive Motor and Brake Assembly472
Figure # 13 Transmission Assembly474
Figure # 14 Transmission Assembly476
Figure # 21 “E” EV-100LX SCR Electrical Schematic478
Figure # 22 “E” EV-100LX SCR Electrical Schematic Symbols479
Figure # 23 “EE” EV-100LX SCR Electrical Schematic480
Figure # 24 “EE” EV-100LX SCR Electrical Schematic Symbols481
Figure # 25 Wiring Assembly for Cold Storage482
Figure # 26 Wiring Harness Assembly484
Figure # 27 Limit Switch Wiring Assembly486
Figure # 28 Two Stage Mast Cable Assembly488
Figure # 29 Three Stage Mast Cable Assembly490
Figure # 210 Reach Cable Assembly492
Figure # 211 EV-100LX Power Component Wiring494
Figure # 212 EV-100LX TX & TT SCR Control Panel Assembly496
Figure # 213 EV-100LX Contactor Panel Assembly & Related Parts for “E” and “EE”498
Figure # 214 EV-100LX Contactor Panel Assembly500
Figure # 215 EV-100LX SCR Forward & Rearward Contactor Assembly502
Figure # 216 EV-100LX SCR 1A Contactor Assembly504
Figure # 217 Lift Pump Contactor Assembly506
Figure # 218 EV-100LX SCR Auxiliary Pump Contactor Assembly508
Figure # 219 Power Connector Assembly510
Figure # 220 Lift Pump Motor Assembly, 24 & 36 Volt512
Figure # 221 Drive Motor Assembly, 24 & 36 Volt514
Figure # 222 Auxiliary Pump Motor Assembly516
Figure # 223 Warning Light Assembly518
Figure # 224 “E” EV-100LX TT SCR Electrical Schematic520
Figure # 225 “E” EV-100LX TT SCR Electrical Schematic Symbols521
Figure # 226 “EE” EV-100LX TT SCR Electrical Schematic522
Figure # 227 “EE” EV-100LX TT SCR Electrical Schematic Symbols523
Figure # 228 EV-100LX Dash Display Installation524
Figure # 31 Hydraulic Schematic526
Figure # 32 Hydraulic Schematic Symbols527
Figure # 33 Auxiliary Pump and Reservoir Assembly528
Figure # 34 Auxiliary Control Valve Assembly530
Figure # 35 Auxiliary Pump and Motor Assembly532
Figure # 36 Auxiliary Pump Assembly534
Figure # 37 Hydraulic Reservoir Assembly536
Figure # 38 Torque Generator Assembly538
Figure # 39 Two Stage Mast Hydraulic Assembly540
Figure # 310 Three Stage Mast Hydraulic Assembly542
Figure # 311 Reach Cylinder Hose Installation544
Figure # 312 Reach Diverter Valve Assembly546
Figure # 313 Reach Cylinder Assembly548
Figure # 314 Tilt and Sideshift Hose Installation550
Figure # 315 Tilt Cylinder Assembly552
Figure # 316 Lift Pump and Reservoir Assembly554
Figure # 317 Lift Pump Motor Assembly556
Figure # 318 Lift Pump Motor Assembly, 24 Volt558
Figure # 319 Lift Pump Motor Assembly, 36 Volt560
Figure # 320 Lift Control Valve Assembly562
Figure # 321 Two Stage Cylinder and Reservoir Assembly564
Figure # 322 Two Stage Cylinder Assembly566
Figure # 323 Three Stage Cylinder and Reservoir Assembly568
Figure # 324 Three Stage Staging Cylinder Assembly570
Figure # 325 Three Stage Freelift Cylinder Assembly572
Figure # 41 Shielding Assembly574
Figure # 42 Emergency Disconnect Assembly576
Figure # 43 Auxiliary Control Assembly578
Figure # 44 Hand Lift/Lower and Speed Control580
Figure # 45 Forward Steering Control Assembly582
Figure # 46 Rearward Steering Control Assembly584
Figure # 47 Auxiliary Pump and Motor Installation586
Figure # 48 Main Frame and Load Wheel Assembly588
Figure # 49 Single Load Wheel Assembly590
Figure # 410 5″ High Articulating Load Wheel Assembly592
Figure # 411 4″ High Articulating Load Wheel Assembly594
Figure # 412 Caster Assembly596
Figure # 413 Hand Lift/Lower and Speed Control for 3 Function Control598
Figure # 51 Two Stage Mast Installation600
Figure # 52 Two Stage Inner Column Assembly602
Figure # 53 Two Stage Outer Column Assembly604
Figure # 54 Two Stage Cylinder Assembly606
Figure # 55 Two Stage Reach Assembly608
Figure # 56 Two Stage Reach Front Frame610
Figure # 57 Two Stage Sideshifter Assembly612
Figure # 58 Two Stage Fork Assembly614
Figure # 59 Three Stage Mast Installation616
Figure # 510 Three Stage Inner Column Assembly618
Figure # 511 Three Stage Freelift Cylinder Installation620
Figure # 512 Three Stage Intermediate Column Assembly622
Figure # 513 Three Stage Outer Column Assembly624
Figure # 514 Three Stage Reach Assembly626
Figure # 515 Three Stage Reach Front Frame628
Figure # 516 Three Stage Sideshifter Assembly630
Figure # 517 Three Stage Fork Assembly632
Figure # 61 Manlift EV-100 LX SCR Electrical Schematic634
Figure # 62 Manlift EV-100 LX SCR Electrical Schematic Symbols635
Figure # 63 Three Stage Fork Assembly636
Figure # 64 Manlift Three Stage Mast Cable Assembly638
Figure # 65 Manlift Reach and Platform Cable Assembly640
Figure # 66 Manlift Power Component Wiring642
Figure # 67 Manlift Connector Assembly644
Figure # 68 Manlift Hydraulic Schematic646
Figure # 69 Manlift Hydraulic Schematic Symbols647
Figure # 610 Manlift Hydraulic Diagram648
Figure # 611 Block Manlift Valve Assembly, 24 & 36 Volt650
Figure # 612 Manlift Valve Assembly, 24 & 36 Volt652
Figure # 613 Manlift Load Backrest Installation654
Figure # 71 Battery Lift Interrupt “E” EV-100LX SCR Electrical Schematic656
Figure # 72 Battery Lift Interrupt “E” EV-100LX SCR Electrical Schematic Symbols657
Figure # 73 Battery Lift Interrupt “EE” EV-100LX SCR Electrical Schematic658
Figure # 74 Battery Lift Interrupt “EE” EV-100LX SCR Electrical Schematic Symbols659
Figure # 75 Battery Lift Interrupt Installation660
Figure # 101 Special Tools and Lubrications662
Numerical Index665
Back Cover684
Front Cover685
Parts Ordering Instructions686
Field Modifications686
General Information687
Alphabetical Index688
Section 00692
Figure # 01 Decals and Parts Assembly692
Section 10694
Figure # 11 Transmission and Drive Motor Installation694
Figure # 12 Drive Motor and Brake Assembly696
Figure # 13 Transmission Assembly Part #1698
Figure # 14 Transmission Assembly Part #2700
Section 20702
Figure # 21 “E” EV-100LX SCR Electrical Schematic702
Figure # 22 “E” EV-100LX SCR Electrical Schematic Symbols703
Figure # 23 “EE” EV-100LX SCR Electrical Schematic704
Figure # 24 “EE” EV-100LX SCR Electrical Schematic Symbols705
Figure # 25 Wiring Assembly for Cold Storage706
Figure # 26 Wiring Harness Assembly708
Figure # 27 Limit Switch Wiring Assembly710
Figure # 28 Two Stage Mast Cable Assembly712
Figure # 29 Three Stage Mast Cable Assembly714
Figure # 210 Reach Cable Assembly716
Figure # 211 EV-100LX Power Component Wiring718
Figure # 212 EV-100LX TX & TT SCR Control Panel Assembly720
Figure # 213 EV-100LX Contactor Panel Assembly & Related Parts for “E” and “EE”722
Figure # 214 EV-100LX Contactor Panel Assembly724
Figure # 215 EV-100LX SCR Forward & Rearward Contactor Assembly726
Figure # 216 EV-100LX SCR 1A Contactor Assembly728
Figure # 217 Lift Pump Contactor Assembly730
Figure # 218 EV-100LX SCR Auxiliary Pump Contactor Assembly732
Figure # 219 Power Connector Assembly734
Figure # 220 Lift Pump Motor Assembly736
Figure # 221 Lift Pump Motor Assembly, 36 Volt738
Figure # 222 Drive Motor Assembly740
Figure # 223 Auxiliary Pump Motor Assembly742
Figure # 224 Warning Light Assembly744
Figure # 225 “E” EV-100LX TT SCR Electrical Schematic746
Figure # 226 “E” EV-100LX TT SCR Electrical Schematic Symbols747
Figure # 227 “EE” EV-100LX TT SCR Electrical Schematic748
Figure # 228 “EE” EV-100LX TT SCR Electrical Schematic Symbols749
Figure # 229 EV-100LX Dash Display Installation750
Figure # 230 EV-100LX SCR Electrical Schematic – 3 Function Control Handle752
Figure # 231 EV-100LX SCR Electrical Schematic Symbols753
Figure # 230A TX EV-100LX Electrical Schematic – 3 Function Control Handle754
Figure # 231A EV-100LX SCR Electrical Schematic Symbols755
Figure # 230B TT EV-100LX Electrical Schematic – 3 Function Control Handle756
Figure # 231B EV-100LX SCR Electrical Schematic Symbols757
Figure # 232 Wiring Harness Assembly for 3 Function Control Valve758
Section 30760
Figure # 31 Hydraulic Schematic760
Figure # 32 Hydraulic Schematic Symbols761
Figure # 33 Auxiliary Pump and Reservoir Assembly762
Figure # 34 Auxiliary Control Valve Assembly764
Figure # 35 Auxiliary Pump and Motor Assembly766
Figure # 36 Auxiliary Pump Assembly768
Figure # 37 Hydraulic Reservoir Assembly770
Figure # 38 Torque Generator Assembly772
Figure # 39 Two Stage Mast Hydraulic Assembly774
Figure # 310 Three Stage Mast Hydraulic Assembly776
Figure # 311 Reach Cylinder Hose Installation778
Figure # 312 Reach Diverter Valve Assembly780
Figure # 313 Reach Cylinder Assembly782
Figure # 314 Tilt and Sideshift Hose Installation784
Figure # 315 Tilt Cylinder Assembly786
Figure # 316 Lift Pump and Reservoir Assembly788
Figure # 317 Lift Pump Motor Assembly790
Figure # 318 Lift Pump Assembly792
Figure # 319 Lift Pump Motor Assembly, 36 Volt794
Figure # 320 Lift Control Valve Assembly796
Figure # 321 Two Stage Cylinder and Reservoir Assembly798
Figure # 322 Two Stage Cylinder Assembly800
Figure # 323 Three Stage Cylinder and Reservoir Assembly802
Figure # 324 Three Stage Staging Cylinder Assembly804
Figure # 325 Three Stage Freelift Cylinder Assembly806
Figure # 326 Hydraulic Schematic for 3 Function Control Handle808
Figure # 327 Hydraulic Schematic Symbols809
Figure # 328 Auxiliary Pump & Reservoir Assembly for 3 Function Control Handle810
Figure # 329 Valve Assembly812
Figure # 330 Two Stage Mast Hydraulic Assembly for 3 Function Control Handle814
Figure # 331 Three Stage Mast Hydraulic Assembly for 3 Function Control Handle816
Section 40818
Figure # 41 Shielding Assembly818
Figure # 42 Emergency Disconnect Assembly820
Figure # 43 Auxiliary Control Assembly822
Figure # 44 Hand Lift/Lower and Speed Control824
Figure # 45 Forward Steering Control Assembly826
Figure # 46 Rearward Steering Control Assembly828
Figure # 47 Auxiliary Pump and Motor Installation830
Figure # 48 Main Frame and Load Wheel Assembly832
Figure # 49 Single Load Wheel Assembly834
Figure # 49A Single Load Wheel Assembly836
Figure # 410 5″ High Articulating Load Wheel Assembly838
Figure # 410A 5″ High Articulating Load Wheel Assembly840
Figure # 411 4″ High Articulating Load Wheel Assembly842
Figure # 411A 4″ High Articulating Load Wheel Assembly844
Figure # 412 Caster Assembly846
Figure # 413 Hand Lift/Lower and Speed Control for 3 Function Control848
Section 50850
Figure # 51 Two Stage Mast Installation850
Figure # 52 Two Stage Inner Column Assembly852
Figure # 53 Two Stage Outer Column Assembly854
Figure # 54 Two Stage Cylinder Assembly856
Figure # 55 Two Stage Reach Assembly858
Figure # 56 Two Stage Reach Front Frame860
Figure # 57 Two Stage Sideshifter Assembly862
Figure # 58 Two Stage Fork Assembly864
Figure # 59 Three Stage Mast Installation866
Figure # 510 Three Stage Inner Column Assembly868
Figure # 511 Three Stage Freelift Cylinder Installation870
Figure # 512 Three Stage Intermediate Column Assembly872
Figure # 513 Three Stage Outer Column Assembly874
Figure # 514 Three Stage Reach Assembly876
Figure # 515 Three Stage Reach Front Frame878
Figure # 516 Three Stage Sideshifter Assembly880
Figure # 517 Three Stage Fork Assembly882
Section 60884
Figure # 61 Remote Lift/Lower EV-100 LX SCR Electrical Schematic884
Figure # 62 Remote Lift/Lower EV-100 LX SCR Electrical Schematic Symbols885
Figure # 63 Remote Lift/Lower Wiring Harness Assembly886
Figure # 64 Remote Lift/Lower Three Stage Mast Cable Assembly888
Figure # 65 Remote Lift/Lower Reach and Platform Cable Assembly890
Figure # 66 Remote Lift/Lower Power Component Wiring892
Figure # 67 Remote Lift/Lower Connector Assembly894
Figure # 68 Remote Lift/Lower Hydraulic Schematic896
Figure # 69 Remote Lift/Lower Manlift Hydraulic Schematic Symbols897
Figure # 610 Remote Lift/Lower Hydraulic Diagram898
Figure # 611 Blocking Remote Lift/Lower Valve Assembly900
Figure # 612 Remote Lift/Lower Valve Assembly902
Figure # 613 Remote Lift/Lower Load Backrest Installation904
Figure # 614 Remote Lift/Lower Contactor Assembly906
Section 70908
Figure # 71 Battery Lift Interrupt “E” EV-100LX SCR Electrical Schematic908
Figure # 72 Battery Lift Interrupt “E” EV-100LX SCR Electrical Schematic Symbols909
Figure # 73 Battery Lift Interrupt “EE” EV-100LX SCR Electrical Schematic910
Figure # 74 Battery Lift Interrupt “EE” EV-100LX SCR Electrical Schematic Symbols911
Figure # 75 Battery Lift Interrupt Installation912
Section 100914
Figure # 101 Special Tools and Lubrications914
Numerical Index917
Back Cover938

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