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BT FORKLIFT RRX35/45, RDX30, RSX40/50 QUALITY PARTS MANUAL 306755-003 January 2002 – PDF DOWNLOAD
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BT FORKLIFT RRX35/45 RDX30 RSX40/50 QUALITY PARTS MANUAL 306755-003 January 2002 – PDF DOWNLOAD
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Description
BT FORKLIFT RRX35/45, RDX30, RSX40/50 QUALITY PARTS MANUAL 306755-003 January 2002 – PDF DOWNLOAD
FILE DETAILS:
BT FORKLIFT RRX35/45, RDX30, RSX40/50 QUALITY PARTS MANUAL 306755-003 January 2002 – PDF DOWNLOAD
Language : English
Pages : 336
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
BT FORKLIFT RRX35/45, RDX30, RSX40/50 QUALITY PARTS MANUAL 306755-003 January 2002 – PDF DOWNLOAD
Front Cover................................................................................................. 1 Parts Ordering Instructions................................................................................. 3 General Information......................................................................................... 4 Index....................................................................................................... 8 0000 Chassis................................................................................................ 13 0341-000 Inspection covers.............................................................................. 15 0342-000 Inspection covers (“EE” electrical box)........................................................ 17 0391-000 Battery compartment parts...................................................................... 19 0451-001 Motor mounting points.......................................................................... 21 0641-001 Driver controls (Mechanical)................................................................... 23 0642-001 Brake pedal, NO brake on caster Serial Number 30067001 - UP.................................... 25 0642-101 Brake pedal, Without brake on caster Serial Number 26347000 - UP............................... 27 0681-001 Internal fittings Serial Number 30310001 - UP.................................................. 29 0682-001 Cushions and mats Serial Number 30067001 - UP.................................................. 31 0811-000 Overhead guard................................................................................. 33 0821-001 Finger / toe guards............................................................................ 35 0851-000 Signs, warnings................................................................................ 37 1000 Motors................................................................................................. 39 1730-001 Steering motor................................................................................. 41 1740-001 Fan motor...................................................................................... 43 1750-000 RSX40 / RRX35 Pump motor....................................................................... 45 1750-100 RSX50 / RRX45 / RDX30 Pump motor............................................................... 47 1760-000 Drive motor.................................................................................... 49 2000 Transmission / Drive Gear.............................................................................. 51 2551-001 Mechanical drive gear unit..................................................................... 53 3000 Brake / Wheel System................................................................................... 55 3361-000 RSX50 / RRX45 / RDX30 Brake drum/disc assembly................................................. 57 3371-000 Electromagnetic brake.......................................................................... 59 3531-002 Drive wheel Serial Number 27162001 - UP........................................................ 61 3541-000 RSX40 / RRX35 Non-Braking caster wheel......................................................... 63 3542-001 RSX40 / RRX35 Non-Braking caster assembly Serial Number 28004001 - UP.......................... 65 3543-000 RSX50 / RRX45 / RDX30 Braking caster wheel..................................................... 67 3544-001 RSX50 / RRX45 / RDX30 Braking caster assembly Serial Number 28004001 - UP...................... 69 3551-000 RSX40 / RSX50 Load wheel, 4 x 3 inch [101 x 76 mm]............................................. 71 3551-100 RRX35 / RRX45 / RDX30 Load wheel, 4 x 3 inch [101 x 76 mm]..................................... 73 3552-000 RSX40 / RSX50 Load wheel, 5 x 4 inch [127 x 101 mm]............................................ 75 3552-100 RRX35 / RRX45 / RDX30 Load wheel, 5 x 4 inch [127 x 101 mm].................................... 77 3553-000 RRX35 / RRX45 / RDX30 Load wheel, 5 x 3 inch [127 x 76 mm]..................................... 79 3555-000 RRX35 / RRX45 / RDX30 Load wheel, 10.5 x 3.5 inch [266 x 87 mm]................................ 81 3561-000 Caster wheel, 7 x 2.75 inch [178 x 70 mm]...................................................... 83 4000 Steering System........................................................................................ 85 4111-001 Steering arm / wheel / lever................................................................... 87 4181-001 Steering bearing, radial bearing............................................................... 89 4330-000 Steering Unit.................................................................................. 91 5000 Electrical System...................................................................................... 93 5121-000 Lights......................................................................................... 95 5161-001 Horn........................................................................................... 97 5181-001 Static strap................................................................................... 99 5182-000 RSX50 / RRX45 / RDX30 Lift bypass contactor....................................................101 5191-001 Battery cut out contactor / plug (New Style)...................................................103 5192-000 Battery connector..............................................................................105 5201-000 Instrument panel...............................................................................107 5281-001 Indicator lamps................................................................................109 5311-000 Start / stop switch............................................................................111 5331-002 Direction and speed controls...................................................................113 5332-000 Speed cut-back controls........................................................................115 5360-001 Relays, electrical modules.....................................................................117 5361-000 Relay, electrical modules......................................................................119 5391-001 RSX40 / RSX50 Control cable / harness..........................................................121 5391-102 RRX35 / RRX45 / RDX30 Control cable / harness Serial Number 27135001 - UP......................123 5431-001 Motor cables / resistors Serial Number 27135001 - UP...........................................125 5441-000 Direction contactors...........................................................................127 5461-001 Transistor panel (drive) Serial Number 31155001 - UP...........................................129 5461-100 Transistor panel (lift)........................................................................131 5511-001 Micro switches (lights, fan) Serial Number 27301003 - UP.......................................133 5711-003 PCBs logic card / box Serial Number 31155001 - UP..............................................135 5751-000 Safety / position / switches / sensors.........................................................137 5751-100 Safety / position / switches / sensors (Reach and Carriage sensor).............................139 6000 Hydraulic System.......................................................................................141 6101-000 RSX40 / RRX35 Hydraulic unit...................................................................143 6101-100 RSX50 / RDX30 / RRX45 Hydraulic unit...........................................................145 6111-001 RSX50 / RRX45 / RDX30 Auxiliary Hydraulic tank.................................................147 6112-001 Hydraulic tank.................................................................................149 6121-000 RSX40 / RRX35 Hoses, pipes, connections........................................................151 6121-100 RSX50 / RRX45 / RDX30 Hoses, pipes, connections................................................153 6124-001 RSX40 / RRX35 Three stage mast lines Serial Number 27135001 - UP...............................155 6124-101 RSX50 / RRX45 / RDX30 Three stage mast lines Serial Number 27135001 - UP.......................157 6125-000 RSX40 / RRX35 Three stage mast hoses...........................................................159 6125-100 RSX50 / RRX45 / RDX30 Three stage mast hoses...................................................161 6126-000 RSX40 Carriage supply lines....................................................................163 6126-100 RSX50 Carriage supply lines....................................................................165 6126-200 RRX35 Reach supply lines.......................................................................167 6126-300 RRX45 Reach supply lines.......................................................................169 6126-400 RDX30 Double reach supply lines................................................................171 6127-000 RSX40 Tilt cylinder hoses......................................................................173 6127-100 RSX50 Tilt cylinder hoses......................................................................175 6127-200 RRX35 Tilt cylinder hoses......................................................................177 6127-301 RRX45 Tilt cylinder hoses Serial Number 29004001 - UP..........................................179 6127-401 RDX30 Tilt cylinders hoses Serial Number 29004001 - UP.........................................181 6128-000 RSX40 Sideshifter cylinder hoses Serial Number 28308000 - UP...................................183 6128-100 RSX50 Sideshifter cylinder hoses...............................................................185 6128-202 RRX35 Sideshifter cylinder hoses Serial Number 29125001 - UP...................................187 6128-302 RRX45 Sideshifter cylinder hoses Serial Number 29004001 - UP...................................189 6128-402 RDX30 Sideshifter cylinder Serial Number 28266001 - UP.........................................191 6129-001 RRX35 Reach cylinders hoses....................................................................193 6129-102 RRX45 Reach cylinders hoses Serial Number 29004001 - UP........................................195 6129-201 RDX30 Double reach cylinders hoses Serial Number 29004001 - UP.................................197 6131-001 RSX40 / RRX35 Filter assembly Serial Number 29118001 - UP......................................199 6131-101 RSX50 / RRX45 / RDX30 Filter assembly Serial Number 29118001 - UP..............................201 6141-000 RRX35 Hydraulic pump...........................................................................203 6141-001 RSX40 / RRX35 Hydraulic pump...................................................................205 6141-101 RSX50 / RRX45 / RDX30 Hydraulic pump Serial Number 28153004 - UP...............................207 6211-000 Control valve assembly (Lift/Auxiliary functions)..............................................209 6220-002 RRX35 Control valve with No Sideshifter Serial Number 30348001 - UP............................211 6220-003 RRX45 / RDX30 Control valve with No Sideshifter Serial Number 30342001 - UP....................213 6220-102 RRX35 Control valve With Sideshifter Serial Number 30348001 - UP...............................215 6220-103 RRX45 / RDX30 Control valve With Sideshifter Serial Number 30342001 - UP.......................217 6220-200 RSX40 / RSX50 Control valve (Manifold assembly)................................................219 6610-000 RSX40 / RRX35 Three stage mast staging cylinder................................................221 6610-100 RSX50 / RRX45 / RDX30 Three stage mast staging cylinder........................................223 6620-000 RSX40 / RRX35 Three stage mast freelift cylinder...............................................225 6620-100 RSX50 / RRX45 / RDX30 Three stage mast freelift cylinder.......................................227 6650-003 RRX35 Reach cylinder assembly Serial Number 30348001 - UP......................................229 6650-101 RRX45 Reach cylinder assembly Serial Number 28337001 - UP......................................231 6650-200 RDX30 Reach Cylinder assembly..................................................................233 6660-001 RSX40 / RRX35 Tilt Cylinder assembly Serial Number 28257001 - UP...............................235 6660-100 RSX50 Tilt cylinder assembly...................................................................237 6660-200 RRX45 Tilt cylinder assembly...................................................................239 6660-300 RDX30 Tilt cylinder assembly...................................................................241 7000 Operating Function - Lifting Device....................................................................243 7105-001 Mast pivot.....................................................................................245 7111-000 RSX40 / RRX35 Three stage mast.................................................................247 7112-002 RSX50 / RRX45 / RDX30 Three stage mast Serial Number 30003001 - UP.............................251 7170-000 RSX40 / RRX35 Lifting gear (Three stage mast)..................................................255 7170-100 RSX50 / RRX45 / RDX30 Lifting gear (Three stage mast)..........................................257 7211-001 Sideshifter assembly Serial Number RRX3528075001 - UP..........................................259 7211-002 Sideshifter assembly Serial Number RSX4028308000 - UP, RSX5028308000 - UP RRX4528266001 .......261 7241-003 RRX35 Reach assembly Serial Number 31333001 - UP...............................................263 7242-003 RRX45 Reach assembly Serial Number 29004001 - UP...............................................265 7243-002 RDX30 Reach assembly Serial Number 29004001 - UP...............................................269 7411-001 Fork assembly..................................................................................271 7421-000 RSX40 Fork carriage unit.......................................................................273 7421-100 RSX50 Fork carriage unit.......................................................................275 8000 Peripheral / Installation Equipment....................................................................277 8521-001 Access, safety equipment (Fire extinguisher)...................................................279 9000 Options / Attachments..................................................................................281 9311-001 RSX40 / RRX35 Load indicator...................................................................283 9311-101 RSX50 / RRX45 / RDX30 Load indicator...........................................................285 9361-000 Extra lights...................................................................................287 9371-001 Warning lights / alarm.........................................................................289 9501-001 RSX40 / RRX35 Load backrest Serial Number RSX4029308000 - UP, RRX3527135001 - UP...............291 9501-100 RRX45 / RDX30 Load backrest....................................................................293 9501-200 RSX50 Load backrest............................................................................295 9661-100 Electrical heater, part 1 Serial Number 31064001 - UP..........................................297 9661-150 Electrical heater, part 2 Serial Number 31064001 - UP..........................................299 10000 Tools.................................................................................................301 10020-000 Special tools and lubrications................................................................303 11000 Numerical Index and Alphabetical Index................................................................305 Alphabetical Index......................................................................................307 Numerical Index.........................................................................................320 Back Cover..................................................................................................336
DESCRIPTION:
BT FORKLIFT RRX35/45, RDX30, RSX40/50 QUALITY PARTS MANUAL 306755-003 January 2002 – PDF DOWNLOAD
HOW TO ORDER
- When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion.
- Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately. If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information.
- All prices are FOB factory in Muscatine, Iowa. Shipping charges are added to the price of the part shipping from the factory.
S.S 06/01/2025
